Radiator And Fans Replacement - Honda EP3 Service Manual

Cooling System
Radiator and Fans Replacement
1. Drain the engine coolant (see page 10-6).
2. Remove the front bumper {see page 20,85).
3. Remove the bulkhead.
4. Remove the upper radiator hose and lower radiator hose.
DRAIN PLUG
UPPER BADIATOR HOSE
BAOIATOA FAN
ASSEMBLY
{
O . R I N G
RADIATOR CAP
BADIATOB
L O W E R C U S H I O N
\-
RADIATOR FAN
swtTcH
2 4 N m
{ 2 . 1 t k g l m . 1 7 l b l h l
LOWER FADIATOR
HOSE
RESERVETANK
A/C CONDENSER
FAN ASSEMBLY
9 . 8 N m { 1 . 0 k g f m , 7 . 2 l b f f t )
CONNECTORS
RADIATOB FAN SWITCH
CONNECTOB
5. Disconnect the fan motor connectors and radiator fan switch connector, then pull the radiator up and out.
6. Remove the fan shroud assemblies and other parts from the radiator.
7 . I n s t a l l t h e r a d i a t o r i n t h e r e v e r s e o r d e r o f r e m o v a l . M a k e s u r e t h e u p p e r a n d l o w e r c u s h i o n s a r e s e t s e c u r e l V .
8 . I n s t a l l t h e b u l k h e a d i n t h e r e v e r s e o r d e r o f r e m o v a l . A p p l y b o d y p a i n t t o t h e b u l k h e a d m o u n t i n g b o l t s .
9 . F i l l t h e r a d i a t o r w i t h e n g i n e c o o l a n t a n d b l e e d t h e a i r ( s e e p a g e 1 0 - 6 ) .
1 0 - 1 0
\.