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Clearance Inspection
1.
Measure the clearance between the spacer collar
and 5th gear.
Standard:
0.06 - 0.19 mm
(0.002 - 0.007 in)
Service Limit: 0.3 mm (0.012 in)
2.
If the clearance exceeds the service limit, measure
distance
on the spacer collar.
Standard:
26.53 - 26.58 mm
(1.044 - 1.046 in)
Service Limit: 26.51 mm (1.044 in)
3.
If distance
is less than the service limit, replace
the spacer collar with a new one.
If distance
is within the service limit, measure
thickness of 5th gear.
Standard:
26.39 - 26.47 mm
(1.039 - 1.042 in)
Service Limit: 26.30 mm (1.035 in)
If the thickness of 5th gear is less than the service
limit, replace 5th gear with a new one.
If the thickness of 5th gear is within the service
limit, replace the 5th/6th synchro hub with a new
one.
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4.
Measure the clearance between the distance collar
and 6th gear.
Standard:
0.06 - 0.19 mm
(0.002 - 0.007 in)
Service Limit: 0.3 mm (0.012 in)
5.
If the clearance exceeds the service limit, measure
distance
on the distance collar.
Standard:
22.03 - 22.08 mm
(0.867 - 0.869 in)
Service Limit: 22.01 mm (0.867 in)
6.
If distance
is less than the service limit, replace
the distance collar with a new one.
If distance
is within the service limit, measure
thickness of 5th gear.
Standard:
21.89 - 21.97 mm
(0.862 - 0.865 in)
Service Limit: 21.80 mm (0.858 in)
If the thickness of 6th gear is less than the service
limit, replace 6th gear with a new one.
If the thickness of 6th gear is within the service
limit, replace the 5th/6th synchro hub with a new
one.
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