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Mainshaft Assembly
Clearance Inspection
1.
Measure the clearance between 2nd and 3rd gears.
Standard:
0.06 - 0.19 mm
(0.002 - 0.007 in)
Service Limit: 0.3 mm (0.012 in)
2.
If the clearance exceeds the service limit, measure
the thickness of 3rd gear.
If the thickness of 3rd gear is less than the service limit,
replace 3rd gear with a new one.
If the thickness of 3rd gear is within the service limit,
replace the 3rd/4th synchro hub with a new one.
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3.
Measure the clearance between 4th gear and the
spacer collar.
Standard:
0.06 - 0.19 mm
(0.002 - 0.007 in)
Service Limit: 0.3 mm (0.012 in)
4.
If the clearance exceeds the service limit, measure
on the spacer collar.
5.
If
is less than the service limit, replace
the spacer collar with a new one.
If
is within the service limit, measure
the thickness of 4th gear.
If the thickness of 4th gear is less than the service
limit, replace 4th gear with a new one.
If the thickness of 4th gear is within the service
limit, replace the 3rd/4th synchro hub with a new
one.
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