Honda MUV700 big red Service Manual page 598

INDEX
MUDGUARD················ ····· ·· ····· ·· ················ .................. 3-1 2
OCCUPANT PROTECTIVE STRUCTURE (OPS)··· .. ···· 3·21
Oil COOLER ............. .... .... .. ......................................... 5·13
Oil PRESSURE CHECK
DRIVETRAIN SYSTEM .... .... ..... .............. ..... .. .... ..... 14-8
LUBRICATION SySTEM ······ ·· ···· ··· ··· ···· ··· ·· ··· ··· ··· ······ · 5-5
OIL PUMp ··············· ········································ ·······5-6
PARKING BRAKE LEVER ···· .... · .. .... ·· .. ····· .. ···· .. ···· .. ··· · 18-29
PARKING BRAKE LEVER BRACKET .. · ............ ··· ··· ····· ··· 3-7
PARKING BRAKE SWITCH ... .... ..... ··· ····· ·· ··· ·· ·· ···24·17
PCM··································· ··· ···· ··· ··· ······························ 6-54
PGM -FI CONNECTOR LOCATION ································ 6-9
PGM · FI DTC INDEX ····· ······· ········································· 6-14
PGM -FI SYSTEM DIAGRAM ···································· ·· ··· 6·8
PGM · FI TROUBLESHOOTING INFORMATION ·· ···· ··· 6·11
RADIATOR ····························· ····· ··················· ·· ···· ·· ··· ·· · 7- 13
RADIATOR RESERVE TANK·· ····································· 7-14
REAR BRAKE CALIPER ····· ··· ··· ·· ····· ········ ···· ············ ··· 18-19
REAR CRANKCASE COVER················· ······················· 12-5
REAR DIFFERENTIAL LOCK CLUTCH ········· ········· ··· · 20-15
REAR DIFFERENTIAL REMOVAL ························· ·· ·· 20-12
REAR DRIVE SHAFT······· ···· ·· ····· ···· ······ ············ ·· ··· ··· ·· ·· 20-7
REAR FINAL DRIVE INSTALLATION ············· ··· ········ 20-32
REAR FINAL GEAR ASSEMBLy······························· 20-29
REAR FINAL GEAR CASE BEARING
REPLACEMENT ...................................................... ··· 20·26
RE A R FI NAL GEAR DISASSEMBLYI
INSPECTION ······· ······· ··· ·· ···· ······································· 20-21
REAR SHOCK ABSORBER ········································ 17-16
REAR SUSPEN SION ARM ········································ 17-11
REAR WHEEL ................ ...................................... ··· ···· ·17-5
REAR WHEEL HUB/KNUCKLE· ······ ··· ·· ···· ······ ·· ···· ·· ··· ··· 17·5
REGULATOR/RECTIFIE R···· ·· ·· ······· ·· ··· ··· ·· ··· ···· ·· ······ ·· ···21·8
SEAT ................. ... .... .. ...... ...................... ························ 3-4
SEAT BELT ·············································· .. · .. ··············· 3-22
SEAT CENTER COVER ·················································· 3-5
SEAT UNDER COVER .. .. ..... .. .................................... ... . 3-6
SERVICE INFORMATION ·············································· 4-4
ALTERNATOR!STARTER CLUTCH ························ 11 -3
BATIERYtCHARGING SYSTEM ···························· 21-3
BRA KE SYSTEM ....... ... ... .... .. .... .. ......... ..... .. ... .. .... ... 18-4
COOLING SYSTEM ..... .. .... ... ......... .................. ...... ... 7-3
CRANKCASE/CRANKSHAFT/BALANCER .... ... .... .. 13·3
CYLINDER HEADNALVE/CAMSHAFT .......... ...... .... 9-3
CyLINDER/PiSTON ····· ··· ········································· 10-3
DRIVETRAIN SYSTEM ........................................... 14-3
ELECTRIC STARTER ············ ··································· 23-3
ENGINE REMOVA U INSTALLATION ······················· 8-3
FRAM E/BODY PANELSfEXHAUST SySTEM ···· ·· ·· ·· 3·2
FRONT DRIVING MECHANISM ............................. 19-3
FRONT WHEE U SUSPENSION .............................. 15-3
FUEL SYSTEM (PGM -FI)·········································· 6-4
IGNITION SySTEM ·· ···· ··· ···· ······························· ····· 22-3
LIGHTS/METERS/SW ITCHES ................................ 24-3
LUBRICATION SySTEM ···································· ······· 5-3
MAINTENANCE ....... ... ..... .. .................................. ... .. 4-2
REAR DRIVING MECHANiSM · .. ··· ························ ·· 20-3
REAR WHEEUSUSPENSION ..... ......................... ... 17-3
STEERING SYSTEM ··············································· 16-3
SU B-TRANSMISSION/GEARSHIFT LINKAGE ... ... 12-3
SERVICE RULES ··········· ···································· ·· ····· ···· ·· 1-2
SHIFT CLUTCH/MAINSHAFT/COUNTERSHAFT ..... 14-47
SHIFT VALVE BODy·················································· 14-28
SIDE NET ...................................................... ············ ··· 3-21
SIDE PANEL································································· 3- 11
SPA RK ARRESTER ······················································ 4-23
SPARK PLUG ··········· ···· ·· ···· ····· ··· ······ ········ ·· ······· ··· ··· ··· ·· ··4-8
SPECIFICATIONS
ALTERNATOR/STARTER CLUTCH ················ ....... .. 1-8
27-2
SPECIFICATIONS
BATIERY/CHARGING SYSTEM ···························· ' 1-10
BRAKE SYSTEM ··· ·· ········ ········································ 1-10
COOLING SySTEM ·· ········································· ··· ····· 1-7
CRANKCASE/CRANKSHAFT/BALANCER·· ·· ··· ·· ···· ··· ' -9
CYLINDER HEADNALVE/CAMSHAFT ······· ·· ··· ········· 1-8
CYLIN DER/PISTON ·· ············ ·················· ········· ··· ···· ··· ' -8
DRIVETRAIN SYSTEM ... ... ...... ...•. .. .... .. .. ... ....... .. ... .... , -9
ELECT RIC STARTER ········ ····· ·· ··· ·· ··· ··· ·· ·· ······ ···· ·· ····· ' -11
FRONT DRIVING MECHAN ISM ····· ·· ··· ·· ··· ·· ············ 1-10
FRONT WHEEl/SUSPENSION ............................. .... ' -9
FUEL SYSTEM ... .. ... ............................................. . ····1 -7
GENERAL ..... .. ............................................... ·· ·· ····· ·· · ' -5
IGNITION SYSTEM ···· ··· ······················· ·· ······ ··· ·· ·· ···· 1- 11
LIGHTS/METERS/ SWITCHES ··············· ···· ·· ·· ··· ·· ·· ··· 1 - 11
LUBRICATION SYSTEM ················ ·· ········· ···· ······ ······ 1-7
REAR DRIVING MECHANISM ··························· .. · .. 1-10
REAR WHEEUSUSPENSION ·················· ··········· ·· ···· 1-9
STEERING SYSTEM ················ ·· ··············· ······· ····· ·· ·· 1-9
SUB-TRANSMISSION/GEARSHIFT L1NKAGE······· ··' -9
STARTER MOTOR ················································ ·······23-6
STARTER RELAY SWITCH ······························· ··· ····· ·23·'2
STEERING COLUMN AND SHAFT ······ ····· ·· ··· ····· ·· ······ 16-5
STEERING GEAR BOX ·· ·· ··· ·············· ·· ········ ···· ··· ··· ······· 16-9
STEERING SYSTEM ········ ············································ 4-25
STEERING WHEEL ...................................................... 16-5
SUB·TRANSMISSION ················································· 12-9
SUSPENSION ...................................................... ··· ·· ·· · 4-23
SYMPTOM TROUBLESHOOTING
DRIVETRAIN SYSTEM ··· ····· ····· ·· ··· ······ ·· ·· ··· ·· ······ ···· · 14-6
FUEL SYSTEM (PGM -FI) .... ... ...... .. ... .... .... ... .... .. ... ... . 6-6
SYSTEM COMPONENTS
ALTERNATOR/STARTER CLUTCH··· ··· ·· ···· ·· ··· ········ 1 1-2
BRAKE SYSTEM ······ ········································ .. .. ···18-2
CRANKCASE/CRANKSHAFT/BALANCER· ··· ··········13-2
CYLINDER HEADN ALVE/CAMSHAFT ········· ··· ···· ···· · 9-2
CYLlNDERiPISTON ·· ·· ···················· ·· ··· ···· ·· ··· ··· ·· ··· ·· ·10-2
DRIVETRAIN SYSTEM ············································ 14-2
ENGINE REMOVALIINSTALLATION ························ 8-2
FRONT DRIVING MECHANISM ·························· ··· 19-2
FRONT WHEEUSUSPENSION ······· ····· ····· ··· ··· ·· ···· ··15-2
FUEL SYSTEM (PGM-FIl ··········· ···· ········· ·· ······ ····· ·· ·· · 6-2
REAR DRIVING MECHANISM ... .... .. ... .. .. ... .. ... ..... .. . 20-2
REAR WHEEUSUSPENSION .. ·· ····· ············· ···· ·· ··· ·· 17-2
STEERING SYSTEM ···· ······· ··· ········ ······ ···· ·· ·· ··· ·· ··· ···16-2
SUB-TRANSMISSION/ GEARSHIFT LINKAGE ······ · 12-2
SYSTEM DIAGRAM
BATIERY/CHARGING SYSTEM ····························· 21-2
ELECTRIC STARTER ... .............................. .. .. ... .. ... .. 23·2
IGNITION SYSTEM ................................... ... ........... 22-2
TECHNICAL FEATURES
AUTOMATIC TRANSMISSION SYSTEM ················ 2-7
MUV OVERViEW ··· ·· ··· ·· ········································· ·· ·· 2-2
PGM -FI SySTEM· ···· ·· ··· ··· ································· ····· ·· ·· 2-4
SELECTABLE 4WD AND DIFFERENTIAL LOCK
SYSTEM ....... .. .. ... .. .. .... ....................................... ····2-14
THERMOSTAT .. .. ..... ..... ......... .......... ........ .. .. ... ... .. ......... . 7-7
THROTILE BODY ... .. ............................... ... ..... .... .. ... .. . 6-45
THROTILE OPERAT ION ··············································· 4-5
TIE-ROD AND JOINT BOOT········································ 4-25
TIE-ROD BALL JOINT ·· ···························· ···· ·· ···· ·· ·· ···· ··16-7
TIRES ············································································ 15-6
TORQUE CONVERTER ·············································· '4-42
TORQUE VALUES
ENGINE
&
FRAME ············································· .. · .. 1-12
STANDARD ········ ··· ··· ····· ·· ········································ 1- 12
TP SENSOR/MAP SENSOR (SENSOR UNIT) ·· ······· ·· ·6-51
TROUBLESHOOTING
AL TERNATORISTA RTER CLUTCH··· ······· ········ ·· ··· ·· 1 1-4