Toro Sand Pro 5040 Service Manual page 25

4. Remove rear attachment from machine.
CAUTION
The engine and exhaust system may be hot. To
avoid possible burns, allow the engine and ex-
haust system to cool before removing engine
from machine.
5. Remove hitch assembly from the rear of the machine
(see Hitch Assembly Removal in the Service and Re-
pairs section of Chapter 6 – Chassis).
6. Raise operator seat.
CAUTION
When disconnecting the battery cables from the
battery, make sure to remove the negative (–) bat-
tery cable first and then remove the positive (+)
battery cable.
7. Disconnect and remove battery from the machine to
prevent the possibility of the engine damaging it during
removal (see Battery Service in the Service and Repairs
section of Chapter 5 – Electrical Systems).
8. Close fuel shutoff valve. Clamp fuel hose near
engine to prevent fuel spillage. Loosen hose clamp at
fuel pump and remove fuel hose from the pump.
9. Disconnect machine wire harness from engine as
follows (Fig. 10):
A. Disconnect harness violet wire from engine mag-
neto terminal.
B. Disconnect harness fusible link from voltage reg-
ulator on engine blower housing.
C. Disconnect harness yellow wire from engine fuel
solenoid lead.
10.Remove air intake hose from air cleaner assembly
and engine intake elbow (see Air Cleaner Assembly Re-
moval in this section).
11. Disconnect breather tube from intake elbow.
12.Remove four (4) flange head screws that secure in-
take elbow to carburetor. Remove two (2) gaskets and
intake manifold. Discard gaskets. Remove and discard
intake gasket from between intake elbow and carbure-
tor. Make sure that all gasket material is removed from
carburetor and intake elbow.
Sand Pro & Infield Pro 3040/5040
1
1. Violet wire (magneto)
2. Fusible link (voltage reg.)
3
1. Throttle control cable
2. Governor control plate
5
7
8
6
1. Square key
2. Cap screw
3. Set screw
4. Engine hub
Page 3 – 11
3
2
4
Figure 10
3. Voltage regulator
4. Yellow wire
4
2
Figure 11
3. Choke cable
4. Choke lever
2
2
1
3
Antiseize
4 Lubricant
5
Loctite #242
6
90 to 110 in–lb
(10.2 to 12.4 N–m)
Figure 12
5. Coupling spacer
6. Lock nut
7. Drive coupling
8. Coupling
Gasoline Engine
1