Torque Specifications - Toro 500 EFI Service Manual

Side by side off road utility vehicle
Table of Contents

Advertisement

CRANKSHAFT (500)
Connecting Rod (small end)
Connecting Rod (big end side-to-side)
(max)
Connecting Rod (big end width)
Connecting Rod (small end deflection)
(max)
Crankshaft (web-to-web)
Crankshaft Runout
CRANKSHAFT 700)
Connecting Rod (small end inside (max)
(diameter)
Connecting Rod (big end side-to-side)(min) 0.6 mm
Connecting Rod @ 150 mm
(small end deflection)
Crankshaft (web-to-web)
Crankshaft Runout
CAMSHAFT AND CYLINDER HEAD (500)
Cam Lobe Height (min)
(exhaust)
Camshaft Journal Holder(right & center)
Inside Diameter
Camshaft Journal Outside(right & center)
Diameter
Camshaft Runout
Cylinder Head/Cover Distortion
CAMSHAFT AND CYLINDER HEAD (700)
Cam Lobe Height
Camshaft Journal Oil Clearance (max)
Camshaft Runout
Cylinder Head/Cover Distortion

Torque Specifications

NOTE: Torque specifications have the following tol-
erances:
Torque (ft-lb)
0-15
16-39
40+
EXHAUST COMPONENTS
Part
Exhaust Pipe
Cylinder Head
Spark Arrester
Muffler
O2 Sensor
Exhaust Pipe
BRAKE COMPONENTS
Brake Disc**
Hub
Brake Hose
Caliper
Brake Hose
Master Cylinder
Master Cylinder
Frame
Caliper****
Knuckle
Rear Driveline ****
Rear Differential
ELECTRICAL COMPONENTS
Coil*
Frame
(max)
20.021 mm
0.7 mm
21.95-22.00 mm
3.0 mm
60.9 mm
(max)
0.03 mm
23.021 mm
(max)
0.3 mm
(min)
71 mm
(max)
0.03 mm
(intake)
34.71 mm
34.48 mm
22.01-22.04 mm
(left)
17.51-17.54 mm
17.466-17.480 mm
(left)
21.966- 21.980 mm
(max)
0.03 mm
(max)
0.05 mm
(min)
33.53 mm
0.04 mm
(max)
0.05 mm
(max)
0.05 mm
Tolerance
±20%
±15%
±10%
Torque
Part Bolted To
ft-lb N-m
20
50
in.-lb
19
15
20
20
25
20
12
8
DRIVE TRAIN COMPONENTS
Part
Rear Differential/Gear Case
Front Engine Mounting
Bracket
Rear Engine Mounting Bracket Frame
Engine Mounting Through-Bolt Frame
Front Differential
Rear Output Flange
Input Shaft Assembly
Pinion Housing
Secondary Shaft Bearing
Housing
Rear Cradle
Driveshaft (Front/Rear)
Shift Cable Bracket
Front Input Drive Flange
Differential Housing Cover*** Differential Housing
Thrust Button**
Drive Bevel Gear Nut***
Lock Collar
Hub Nut
Oil Drain Plug
Oil Fill Plug
Oil Drain Plug
Wheel (Aluminum)
Wheel (Steel)
STEERING COMPONENTS
Steering Wheel**
Steering Wheel Shaft***
Intermediate Shaft (Lower)*** Steering Pinion Shaft
Rack and Pinion Assembly
Tie Rod
Tie Rod End**
Jam Nut
Intermediate Shaft Coupler
Steering Shaft Housing (6
mm)
Steering Shaft Housing (8
mm)
CHASSIS/ROPS ASSEMBLY
Shift Axle Support
Front/Rear ROPS Tube
Top ROPS Support
Rear ROPS Tube
27
Shift Cable
5
Shift Cable Mounting/Adjuster Shift Cable
26
Cargo Box Hinge
Side Panel/Spacer
20
Tilt Pivot Bushing
27
Latch Striker
27
SUSPENSION COMPONENTS
34
A-Arm
27
Knuckle
16
Shock Absorber
Shock Absorber (Front)
11
Shock Absorber (Rear)
Knuckle
Sway Bar Bracket (Rear)
* w/Blue Loctite #243 ** w/Red Loctite #271
*** w/Green Loctite #270 **** w/"Patch-Lock"
Torque
Part Bolted To
ft-lb N-m
Frame
38
Frame
45
45
40
Frame/Differential Bracket
38
Rear Driven Flange
40
Gear Case Housing
23
Differential Housing
23
Crankcase
28
Frame
25
Engine
20
Engine
8
Front Drive Yoke Flange
20
23
Gear Case Cover
8
Shaft
87
Differential Housing
125 170
Front/Rear Shaft/Axle (min) 200 272
Front Differential - Rear
45
Drive
in.-lb
Front Differential - Rear
16
Drive
Engine
16
Hub
80
Hub
40
Steering Wheel Shaft
25
Intermediate Shaft (Upper)
31
36
Frame
35
Rack
37
Knuckle
30
Tie Rod End
10
Intermediate Shaft
31
Frame
8
Frame
20
Frame
48
in.-lb
Arm Rest/Steering Support 35
Front/Rear ROPS Tubes
35
Lower ROPS Support
35
Shift Arm Stud
8
20
Cargo Box Frame
20
Cargo Box Frame
25
Cargo Box Frame
15
Cargo Box Liner
60
in.-lb
Frame
35
Ball Joint
35
Frame/Upper A-Arm
35
Lower A-Arm
20
Lower A-Arm
35
A-Arm
35
Frame
35
48
61
61
54
52
54
31
31
38
34
27
11
27
31
11
118
5
22
22
108
54
34
42
49
48
50
41
14
42
11
27
5
48
48
48
34
27
27
34
20
7
48
48
48
27
48
48
48
3

Advertisement

Table of Contents
loading

This manual is also suitable for:

700 efiUtv700aac00000

Table of Contents