Toro UTV500AAC00000 Setup Instructions


Activate/charge/install battery

Check tire inflation pressure

Check wheel lug nut torque

Install left-side foot restraint

Install ROPS/seat belts/side restraints

Check cooling system — level and hoses

Install steering wheel

Check/adjust front wheel alignment

Check hydraulic brake fluid level — pedal firmness

Burnish the brake pads

Check throttle cable adjustment
NOTE: Read these instructions thoroughly before
starting the Pre-Delivery Setup.
Even though the vehicle has been set up (with some
minor exceptions) and inspected at the factory, it is
mandatory that EVERY vehicle be properly inspected
and serviced at the dealership prior to being released to
the customer. Experience has shown that dealerships
that properly prepare each vehicle have fewer warranty
problems and more satisfied customers.
RECOMMENDED TOOLS
The following tools will assist the technician during the
set-up process:
• Drill w/Torx Bits
• Impact Wrench
• Metric Socket Set
• Torque Wrench
BATTERY
NOTE: Refer to all warnings and cautions pro-
vided with the battery or battery charger.
This ROV is shipped with a sealed battery. The battery
requires an initial charge after activation as well as periodic
maintenance-charging during periods of non-use or storage.
Activating Battery
Always activate and maintain the battery in accordance
with the following instructions to ensure maximum ser-
vice life and performance from the battery.
Model #UTV500AAC00000 - Serial #4UF15MPV3FT307514 & Up
Model #UTV700AAC00000 - Serial #4UF15MPV2FT307524 & Up
PRE-DELIVERY SETUP INSTRUCTIONS
CHECKLIST

Check engine/transmission oil

Check gear case lubricant

Check shift lever for proper operation

Check headlight aim

Check gasoline level

Start engine and check electrical switches and lights

Test drive

Check decals/clean vehicle

Explain Operator's Manual, Limited Warranty, and
legal obligations to the customer

Complete Owner Registration form with the customer
on the date of the sale
Each sealed battery comes with an electrolyte container and
proper amount for each specific battery type. DO NOT add
additional electrolyte to any sealed battery. Sealed battery
electrolyte has a higher concentration of sulfuric acid.
1. Carefully remove and save the sealing strip from the
battery electrolyte container. This will be used to seal
the battery later.
2. Remove and discard the foil sealing strip covering
the fill holes from the battery.
3. Place electrolyte container with the foil-sealed top of
the cells facing down into the fill ports of the battery.
4. Hold the container level in the fill ports of the bat-
tery. Push down to break the seals. Air bubbles will
appear as the ports fill. Do not tilt the electrolyte con-
tainer. Do not remove the container from the battery
until all cells are completely empty.
5. Let the battery stand for 120 minutes (2 Hr) prior to
charging. This will allow the electrolyte to permeate
into the plates for optimum performance.
6. Fully insert the sealing strip over the fill holes by
hand. DO NOT use a hammer.
7. Charge the battery completely before installation.
Charging New Battery
NOTE: Batteries filled with electrolyte are only at
80% of their capacity.
Batteries can be charged two ways - Standard Charge and
Fast Charge. Standard charging is the only recommended
way to charge a battery. It gives the battery optimal per-
formance and battery life.
1. Be sure the charger is unplugged from the 110-volt
electrical outlet.
Form Number 3394-900 Rev. A
Effective February, 2015
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