Driveshaft/Coupling; Nuts/Bolts/Cap Screws; Headlight/Taillight-Brakelight - Toro 500 EFI Service Manual

Side by side off road utility vehicle
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3. Drain the lubricant into a drain pan by removing the
drain plug from the front differential and rear drive.
4. After all the lubricant has been drained, install the
drain plugs and tighten to 5 N-m (45 in.-lb).
5. Pour SAE approved 80W-90 hypoid lubricant into
each fill hole until it flows out of the hole.
6. Install the fill plugs and tighten to 22 N-m (16 ft-lb).
NOTE: If the lubricant is contaminated with water,
inspect the drain plug, fill plug, and/or bladder.

Driveshaft/Coupling

The following drive system components should be
inspected periodically to ensure proper operation.
A. Spline lateral movement (slop).
B. Coupling cracked, damaged, or worn.
C. Universal joints worn or missing bearings.

Nuts/Bolts/Cap Screws

Tighten all nuts, bolts, and cap screws. Make sure rivets
holding components together are tight. Replace all loose
rivets. Care must be taken that all calibrated nuts, bolts,
and cap screws are tightened to specifications.
Headlight/Taillight-
HEADLIGHT
NOTE: The bulb portion of the headlight is fragile.
HANDLE WITH CARE. When replacing the headlight
bulb, do not touch the glass portion of the bulb. If the
glass is touched, it must be cleaned with a dry cloth
before installing. Skin oil residue on the bulb will
shorten the life of the bulb.
HDX255
Do not attempt to remove the bulb when it is hot. Severe
burns may result.
To replace the headlight bulb, use the following proce-
dure.
1. Remove the wiring harness connector from the back
of the headlight.
2. Grasp the bulb housing, turn it counterclockwise,
and remove the housing. Remove the bulb.
3. Install the new bulb into the housing; then install the
housing and rotate it completely clockwise.
4. Install the wiring harness connector.
HDX220A
To replace the taillight/brakelight bulb, use the following
procedure.
1. Remove the mounting screws securing the taillight/
brakelight assembly to the rear ROPS tube.
2. Rotate the socket counterclockwise and remove it
from the housing.
3. To remove the bulb from the socket, pull it straight
out of the socket.
4. To install the bulb, push it straight into the socket.
5. Insert the socket into the housing and rotate it clock-
wise.
6. Position the taillight/brakelight assembly on the rear
ROPS tube; then tighten the mounting screws
securely.
CHECKING/ADJUSTING HEADLIGHT
AIM
The headlights can be adjusted vertically. The center of
the HIGH beam light zone is to be used for aiming.
1. Position the vehicle on a level floor so the headlights
are approximately 6.1 m (20 ft) from an aiming sur-
face (wall or similar aiming surface).
Brakelight
! WARNING
13

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