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Related Manuals for Toro UTV500AAC00000
Summary of Contents for Toro UTV500AAC00000
- Page 1 Form No. 3394-897 Utility Task Vehicle (UTV) Model No. UTV500AAC00000 - Serial No. 4UF15MPV3FT307514 and Up Model No. UTV700AAC00000 - Serial No. 4UF15MPV2FT307524 and Up Register at www.Toro.com Original instructions (EN)
- Page 2 If a warning or instructional label comes off or becomes hard to read or you require a replacement manual, contact Toro for a free replacement. Contact The Toro Company Customer Care Department, RLC Division at 8111 Lyndale Ave. S, Bloomington, MN 55420.
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Page 3: Foreword
The Toro Com- against the back of the seat and the out- pany reserves the right to make product... -
Page 4: Table Of Contents
Table of Contents Foreword..........1 General Lubrication ......39 Parts and Accessories ......1 Hydraulic Brake ........ 41 Protective Rubber Boots....42 DIVISION I - SAFETY Battery ..........43 Safety Alert..........4 Spark Plug........45 Warning and Instructional Labels ..5-6 Air Inlet Pre-Filter ......45 Location of Parts and Controls ....7 Air Filter .......... -
Page 5: Division I - Safety
Do not turn at excessive speed. • Always have the vehicle checked by an authorized Toro ROV dealer if it has been involved in an accident. • Never operate on hills too steep for your abilities. Practice on smaller hills before attempting larger hills. -
Page 6: Safety Alert
Safety Alert You should be aware that THIS VEHI- * Never consume alcohol or drugs before or while operating this vehi- CLE IS NOT A TOY AND CAN BE cle. HAZARDOUS TO OPERATE. This vehicle handles differently from other * Never operate this vehicle at exces- vehicles, including motorcycles and cars. -
Page 7: Warning And Instructional Labels
Warning and Instructional Labels HDX191D Pour commander des Etiquettes de Mise en Garde gratuites, voyez votre détailant de autorisé VTT Toro pour le numéro de pièce 1436-444. Indicates a hazardous situation which, if not ! WARNING avoided, could result in death or serious injury. - Page 8 Warning and Instructional Labels HDX189A Indicates a hazardous situation which, if not ! WARNING avoided, could result in death or serious injury.
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Page 9: Location Of Parts And Controls
Location of Parts and Controls 1. Battery 2. Headlights 3. Tool Kit 4. Tailgate Latch 5. Reverse Override Switch 6. Outboard Passenger Hand Hold 7. Hip Restraint Bar HDX184A 8. In-Dash Storage Compartment 9. Brake Pedal 10. Fuses 11. Ignition/Start Switch 12. -
Page 10: Warnings
Warnings ! WARNING POTENTIAL HAZARD Operating this vehicle without proper instruction. WHAT CAN HAPPEN The risk of an accident is greatly increased if the operator does not know how to operate this vehicle properly in different situations and on different types of terrain. HOW TO AVOID THE HAZARD All operators of this vehicle must read and understand this Operator’s Manual and all warning and instruction labels prior to operating this vehicle. - Page 11 Warnings ! WARNING POTENTIAL HAZARD Operating this vehicle without wearing an approved helmet, eye protection, and protective clothing. WHAT CAN HAPPEN Operating without an approved helmet increases your chances of a serious head injury or death in the event of an accident. Operating without eye protection can result in an acci- dent and increases your chances of a serious injury in the event of an accident.
- Page 12 Warnings ! WARNING POTENTIAL HAZARD Operating or riding in the vehicle without occupant side restraints properly secured. WHAT CAN HAPPEN Serious injury or death. Occupants or their body parts can strike objects outside the vehicle, be crushed by the vehicle, or fall out of the vehicle during maneuvers or in the event of an accident.
- Page 13 Warnings ! WARNING POTENTIAL HAZARD Attempting wheelies, jumps, and other stunts. WHAT CAN HAPPEN Increases the chance of an accident including a rollover. HOW TO AVOID THE HAZARD Never attempt stunts, such as wheelies or jumps. Don’t try to show off. ! WARNING POTENTIAL HAZARD Failure to inspect this vehicle before operating.
- Page 14 Warnings ! WARNING POTENTIAL HAZARD Failing to use care in turns; turning too sharply or aggressively. WHAT CAN HAPPEN The vehicle could go out of control causing a collision, tip over, or rollover. HOW TO AVOID THE HAZARD Always follow proper procedures for turning as described in this Operator’s Man- ual.
- Page 15 Warnings ! WARNING POTENTIAL HAZARD Climbing hills improperly. WHAT CAN HAPPEN Could cause loss of control or cause the vehicle to overturn. HOW TO AVOID THE HAZARD Always follow proper procedures for climbing hills as described in this Operator’s Manual. Always check the terrain carefully before you start up any hill.
- Page 16 Warnings ! WARNING POTENTIAL HAZARD Improperly operating in reverse. WHAT CAN HAPPEN You could hit an obstacle or person behind you, resulting in serious injury or death. HOW TO AVOID THE HAZARD Before you engage reverse gear, make sure there are no obstacles or people behind you.
- Page 17 Never modify this vehicle through improper installation or improper use of accessories. All parts and accessories added to this vehicle should be genuine Toro components designed for use on this vehicle and should be installed and used according to instruc- tions.
- Page 18 Warnings ! WARNING POTENTIAL HAZARD Operating through or over thick or sharp brush, timber, debris, or rocks. WHAT CAN HAPPEN Serious injury or death. Brush, branches, debris, and rocks can enter or pene- trate the passenger compartment and strike occupants. Running over sharp branches, rocks, or other large objects can also cause loss of control.
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Page 19: Division Ii - Operation/ Maintenance
2.8 L (3.0 U.S. qt) - 500 1.9 L (2.0 U.S. qt) - 700 Gasoline (Recommended) 87 Octane Regular Unleaded Engine Oil (Recommended) Toro 0W-40 All Weather Synthetic Front Differential/Rear Drive Lubricant SAE Approved 80W-90 Hypoid Brake Fluid DOT 4 Approved... -
Page 20: Vehicle Operation
Vehicle Operation Pre-Start/Pre-Operation Checklist Item Remarks Brake System Pedal firm - near top of travel. Fluid at proper level. Check for fluid leaks. Controls Steering free - no binding - no excessive free-play. Shift lever in park. Accelerator free - no binding - returns to idle position. Fluids Coolant level to the bottom of the stand pipe in the radiator neck. -
Page 21: Starting The Vehicle
Starting the Vehicle Shifting the Continuously Variable Always start with the vehicle on a flat, Transmission (CVT) level surface. Carbon monoxide poison- ing can kill you, so keep the vehicle out- CAUTION side while it’s running. Follow these steps to start it up: Always come to a complete stop before attempting to shift from one 1. - Page 22 CAUTION CAUTION Always shift into low range when Never increase engine speed above operating on wet or uneven terrain, idle RPM when in park or belt damage when towing or pushing heavy loads, will occur. and when using a plow. Failure to fol- Driving the Vehicle low this caution may result in prema- ture V-belt failure or in damage to...
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Page 23: Driving Uphill
! WARNING ! WARNING Use only DOT 4 approved brake fluid. Never substitute or mix different Use care in turns - turning the steering types or grades of brake fluid. Brake wheel too far or too fast can result in loss can result. -
Page 24: Driving In Reverse
2. Prior to descending the hill, shift into NOTE: If there is any question low range and release the accelerator about your ability to cross the obsta- to allow maximum engine braking. cle safely, you should turn around if Do not use four-wheel drive when the ground is flat and you have room descending a hill. - Page 25 2. If the tires are frozen to the ground, NOTE: Light pedal pressure or pour warm water around them to melt pumping the brakes for a short dis- tance will aid in drying the brakes. the ice. Crossing Roads CAUTION It may be necessary to cross a road or high- Before riding, manually move the...
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Page 26: General Information
General Information Control Locations and Functions Ignition Switch Key Two keys come with this vehicle. Keep the spare key in a safe place. Ignition Switch The ignition switch has three positions. TC037 Drive Select Switch ATV-0056A OFF position — All electrical circuits except the accessory are off. -
Page 27: Reverse Override Switch
Reverse Override Switch To select 2WD, depress the bottom of the switch. To select 4WD, move the switch This vehicle is equipped with a reverse to the middle position. To engage the dif- speed limiter system. When additional ferential lock, slide the switch latch RPM is needed in reverse, depress and slightly downward while pressing the top hold the override switch located on the... -
Page 28: Occupant Side Restraints
NOTE: To remove the seat base and seat back, first remove the four screws securing the seat back and set the seat back aside. Remove the screws securing the seat base and set the seat base aside. Seat Belts This vehicle is equipped with seat belts for the operator and two passengers. - Page 29 HDX112A HDX115A 5. Remove the stake pocket retaining bolts, jam nuts, and forward tie bolt clip nuts and secure in a safe place with the machine screws and bush- ings from the tailgate. HDX113A 3. Open the tailgate and remove the machine screws securing the stop- cables to the tailgate.
- Page 30 HDX118A HDX113A 3. Set the left and right cargo box side panels into place on the cargo bed engaging the stakes into the side pockets. 4. Install the left and right side clip nuts onto the frame; then install and tighten the forward tie bolts securely.
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Page 31: Speedometer/Lcd
Cargo Box Latch Handles HDX094A CAUTION TC008A 1. To raise the cargo box, lift the latch When using ratchet-type straps, do handle upward; then raise the cargo not over tighten or damage to the box. cargo box could occur. NOTE: Always refer to the Load Capacity Ratings chart in this man- ual when loading and hauling... - Page 32 Button, the LCD will return to normal operation. NOTE: Take the ROV to an autho- rized Toro ROV dealer to have the NOTE: Clock memory power is error corrected and the system error supplied through the 15-amp acces- reset as soon as possible.
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Page 33: Electric Fuel Pump
11. High Beam Indicator - Appears when 2. From the left side, unscrew the oil the headlights are on high beam. level stick and wipe it with a clean cloth. 12. Temperature Indicator - The speedom- eter/tachometer needle will sweep full scale and the LCD will go blank except the high temperature icon will flash. -
Page 34: Load Capacity Ratings
Trailering and Towing HDX022A CAUTION HDX062A This vehicle is equipped with a frame- Do not overfill the engine with oil. mounted receiver (front and rear) for a Always make sure the oil level is standard 5.1 cm (2 in.) receiver hitch. within operating range. -
Page 35: Transporting
CAUTION ! WARNING If using additional hold-down straps Driving this vehicle without extra cau- in any other areas, care must be tion when towing a trailer will be haz- taken not to damage the vehicle. ardous. Trailer towing can affect the handling and braking of the vehicle. -
Page 36: Gasoline-Oil-Lubricant
Always fill the gas tank in a well-venti- The recommended oil to use is Toro 0W- lated area. Never add gasoline to the gas tank near any open flames or with 40 All Weather synthetic engine oil, the engine running or hot. -
Page 37: Engine Break-In
50 km/h (30 mph) expense of the owner/operator, the vehi- and to brake to a stop. cle may be taken to an authorized Toro 2. Accelerate to 50 km/h (30 mph); then ROV dealer for this initial service. -
Page 38: General Maintenance
Follow the Maintenance Schedule and all ensuing mainte- DO NOT OPERATE THE VEHICLE. nance and care instructions/infor- Take the vehicle to an authorized Toro mation. ROV dealer for inspection and adjust- ment or repair. ... -
Page 39: Maintenance Schedule
I = Inspect and clean, adjust, lubricate, replace as necessary T = Tighten R = Replace C = Clean * = Dealer maintenance **When using Toro 0W-40 All Weather synthetic oil, oil change interval can be increased to every 1600 km (1,000) miles or every year. -
Page 40: Liquid Cooling System
If leakage or damage is detected, take the vehicle to an authorized ! WARNING Toro ROV dealer for service. Also, the coolant level should be checked periodi- Never check the coolant level when cally. the engine is hot or the cooling sys- tem is under pressure. -
Page 41: General Lubrication
General Lubrication To adjust the spring force on the these shock absorbers, rotate the pre-load Cables adjustment sleeve with a suitable spanner None of the cables require lubrication; wrench until desired spring tension is however, it is advisable to lubricate the achieved. -
Page 42: Gear Lubricant
4. Remove the drain plug from the bot- 7. Install the engine drain plug and tom of the engine and drain the oil tighten to 22 N-m (16 ft-lb). Pour the into a drain pan. recommended oil in the fill hole (700) or oil level stick opening (500). -
Page 43: Hydraulic Brake
4. After all the lubricant has been NOTE: Take the vehicle to an autho- drained, install the drain plugs and rized Toro ROV dealer for this service. tighten to 5 N-m (45 in.-lb). CAUTION CAUTION Be careful not to spill any fluid when Inspect the oil for any signs of metal filling the brake fluid reservoir. -
Page 44: Protective Rubber Boots
3. If thickness of either brake pad is less and Lower/Right and Left) than 1.0 mm (0.039 in.), take the vehicle to an authorized Toro ROV dealer to have brake pads replaced. CC791 1. Secure the vehicle on a support stand to elevate the front wheels. -
Page 45: Battery
The following proce- 2. If boot damage is present, contact an dure is recommended for cleaning and authorized Toro ROV dealer for ser- maintaining a sealed battery. Always read vice. and follow instructions provided with battery chargers and battery products. - Page 46 Toro ROV dealer for into neutral, set and lock the brakes, further troubleshooting. shut off all electrical accessories, and turn the ignition switch OFF.
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Page 47: Spark Plug
A white or dark insulator indi- cates that the engine may need to be ser- viced. Consult an authorized Toro ROV dealer if the plug insulator is not a light brown color. To help prevent cold... -
Page 48: Air Filter
1. Raise the cargo box; then gently NOTE: To access the air filter, squeeze the pre-filter cover and lift it raise the cargo box. up to expose the pre-filter. 1. Remove dirt and debris from around the filter housing. 2. -
Page 49: Air Filter Housing Drains
Draining V-Belt Cover 8. Squeeze the element to remove excess oil. NOTE: If the vehicle has been driven through water, the V-belt CAUTION cover must be drained of any water. A torn air filter can cause damage to 1. Place the vehicle on a level surface. the engine. -
Page 50: Wheels
Tire Replacement This vehicle has low-pressure tubeless tires. Have this maintenance performed PR941A by an authorized Toro ROV dealer or a CAUTION qualified tire repair station. Using an impact wrench could result ! WARNING in incorrect torque which could dam- age the wheel or hub studs. -
Page 51: Light Bulb Replacement
HDX238A HDX242 2. Remove the muffler by pulling it NOTE: If the screen or gasket is rearward out of the vehicle. damaged in any way, it must be replaced. 3. Remove the heat shield. 6. Install the exhaust pipe/spark arrester assembly and secure with the three cap screws. -
Page 52: Checking/Adjusting Headlight Aim
Always replace a blown fuse with a 2. Measure the distance from the floor fuse of the same type and rating. If to the mid-point of each headlight. the new fuse blows after a short period of use, consult an authorized Toro ROV dealer immediately. -
Page 53: Electrical Output Terminals
This vehicle has a storage compartment missing ROPS label, unauthorized repair or within the dashboard. welding, and/or improper installation. If any of these circumstances are discovered, imme- diately bring the vehicle to an authorized Toro ROV dealer for service. -
Page 54: Preparation For Storage
Toro recommends the following proce- 7. Tighten all nuts, bolts, cap screws, dure to prepare the vehicle for storage. and screws. Make sure rivets holding An authorized Toro ROV dealer should components together tight. perform this service; however, the owner/ Replace all loose rivets. -
Page 55: Preparation After Storage
Toro recommends the following proce- light aim; adjust or replace if dure. necessary. 1. Clean the vehicle thoroughly. -
Page 56: Limited Warranty
Toro’s aggregate liability may not exceed the price of the product. The law of the State of Minnesota shall apply to all claims or disputes, exclusive of its conflicts of law provisions. -
Page 57: Warranty Procedure/Owner Responsibility
Toro’s option, free of charge, including any related labor costs, all parts that are found to be warrantable and any other parts which the warrantable part caused to be damaged. You, the owner, will then be asked to sign a warranty form to ensure Toro that the warranty work was actually performed. -
Page 58: Epa Emission Control Statement
STATEMENT/WARRANTY The Toro Company warrants to the original retail purchaser, and each subsequent purchaser, that all U.S. EPA-certified Toro ROV’s are designed, built, and equipped to conform to all U.S. EPA Emission Control Regulations. Please read the following information completely. -
Page 59: Maintenance Record
Maintenance Record DATE MILEAGE SERVICE PERFORMED/NOTES... - Page 60 NOTES...
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Page 61: Change Of Address, Ownership, Or Warranty Transfer
Please make sure a copy of this form is completed and returned to Toro if you move or if the vehicle is sold to another party. - Page 62 Fold Back Place Stamp CHANGE OF ADDRESS/OWNERSHIP Here The Toro Company Warranty Dept. 8111 Lyndale Ave. S Bloomington, MN 55420...
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Page 63: Identification Numbers Record
These numbers are required by the dealer to complete warranty claims properly. No warranty will be allowed by Toro if the numbers are removed or mutilated in any way. Always provide the name, Model Number, Serial Number, and ESN when contacting an authorized Toro ROV dealer for parts, service, accessories, or warranty. - Page 64 ©2015 Toro Company Form No. 3394-897 Rev. A...