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Related Manuals for Mitsubishi Electric MELDAS 600 Series
Summary of Contents for Mitsubishi Electric MELDAS 600 Series
- Page 1 BNP-B2158C (ENG) 600 Series CONNECTION MANUAL...
- Page 2 Precautions for Safety Always read the specifications issued by the machine maker, this manual, related manuals and enclosed documents before starting installation, operation, programming, maintenance or inspection to ensure correct usage. Thoroughly understand the basics, safety information and precautions of this numerical controller before using the unit. This manual ranks the safety precautions into "DANGER", "WARNING"...
- Page 3 CAUTION 1. Items related to noise Always treat the shield cables indicated in this manual with grounding measures such as cable clamps. Separate the signal wire from the drive line/power line when wiring. 2. Items related to installation Install the control unit and operation board on noncombustible material. Installation directly on or near combustible material may lead to fires.
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Page 4: Table Of Contents
CONTENTS CHAPTER 1 OUTLINE........................CHAPTER 2 CONFIGURATION..................2.1 System Configuration ..................2.2 List of Configuration Units..................CHAPTER 3 INSTALLATION..................3.1 General Specification................... 3.2 Designing Conditions of Operation Box............... 3.2.1 Depth of Operation Box................3.2.2 Operation Box Heat Radiation Countermeasures........10 3.3 Noise Countermeasures .................. - Page 5 5.2.4 Base I/O Unit Input/Output Specifications............ 53 5.2.5 Connection of Servo Amplifier..............55 5.2.6 Connection of Encoder ................55 5.2.7 Connection of Sensor Signal (skip).............. 56 5.3 Connection of Card-sized I/O ................57 5.3.1 Examples of Card-sized I/O Usage.............. 57 5.3.2 Card-sized I/O Specifications...............
- Page 6 (Remote I/O) ................108 Appendix 2.4 Cable type name: R301 cable (DI/DO) ....... 108 Appendix 2.5 Cable type name: F010 cable (I/O interface)...... 109 Appendix 2.6 Cable type name: F020 cable (Manual pulse generator) ............. 110 Appendix 2.7 Cable type name: F030 cable (RS-232-C) ......
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Page 7: Chapter 1 Outline
CHAPTER 1 OUTLINE CHAPTER 1 OUTLINE This manual explains the structure, electrical specifications and connection methods required when connecting the NC unit and a machine. This manual assumes that all functions are added, but the actually delivered device may not have all functions. -
Page 8: Chapter 2 Configuration
CHAPTER 2 CONFIGURATION 2.1 System Configuration CHAPTER 2 CONFIGURATION 2.1 System Configuration Installed by machine tool maker PC card PCM CIA Slot Installed by machine tool maker ∗M615/635 NC unit Operation board Option (For maintenance and service) PS/2 Mouse PC Key board Programming support unit Manual pulse generator Floppy disk unit... -
Page 9: List Of Configuration Units
CHAPTER 2 CONFIGURATION 2.2 List of Configuration Units 2.2 List of Configuration Units 1. M615/M635 Control unit Type Configuration elements Details FCU6-MU501 Control unit built in HR081/082 card Power supply card personal computer HR111 card CPU card (for display unit STN) HR121 card PC base card Card PC... - Page 10 CHAPTER 2 CONFIGURATION 2.2 List of Configuration Units 3. M610/M630 Control unit Type Configuration elements Details FCU6-MU013 Control unit without HR082 card Power supply card personal computer HR113 card CPU card HR132 card Display control card 4. M610/M630 Control unit option Type Configuration elements Details...
- Page 11 CHAPTER 2 CONFIGURATION 2.2 List of Configuration Units 7. Base I/O unit Configuration Type Details elements FCU6-DX210 DI (sink/source)/DO (sink)=48/48 HR325 DI (sink/source)/DO (sink)=48/48 With servo, RIO, SKIP ENC I/F Aluminum die cast FCU6-DX211 DI (sink/source)/DO (sink)=48/48 HR335 DI (sink/source)/DO (source)=48/48 With servo, RIO, SKIP ENC I/F Aluminum die cast FCU6-DX220...
- Page 12 CHAPTER 2 CONFIGURATION 2.2 List of Configuration Units 8. Card size I/O Configuration Type Details elements HR361 DI (sink)/DO (sink)=16/16 HR361 HR371 DI (source)/DO (source)=16/16 HR371 HR381 AO 1ch HR381 HR383 AO 1ch/AI 4ch HR383 9. Scan I/O Configuration Type Details elements HR347...
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Page 13: Chapter 3 Installation
CHAPTER 3 INSTALLATION 3.1 General Specification CHAPTER 3 INSTALLATION 3.1 General Specification (1) Environment conditions in operation box Type name MCU6-MU MCU6-DUN3 /DUC3 /DUT3 Unit name Control unit Display unit 0~50°C (Display unit surface 0~55°C (∗1: Working temperature During operation Ambient 5~55°C) temperature)(∗2) - Page 14 CHAPTER 3 INSTALLATION 3.1 General Specification FCU6-DX210 FCU6-DX220 FCU6-DX310 FCU6-DX410 FCU6-DX211 FCU6-DX221 FCU6-DX311 FCU6-DX411 FCU6-DX330 FCU6-DX430 FCU6-DX320 FCU6-DX420 Type name FCU6-DX331 FCU6-DX431 FCU6-DX321 FCU6-DX421 FCU6-DX340 FCU6-DX440 FCU6-DX341 FCU6-DX441 Unit name Base I/O unit During operation 0~55°C Ambient temperature −20~60°C During storage During operation 45~75% RH (with no dew condensation) Ambient...
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Page 15: Designing Conditions Of Operation Box
CHAPTER 3 INSTALLATION 3.2 Designing Conditions of Operation Box 3.2 Designing Conditions of Operation Box 3.2.1 Depth of Operation Box DEPTH D = 1 2 0 m m must be kept. (Note: For standard specifications.) D = 2 0 0 m m must be kept. (Note: For expanded specifications) 10.4"... -
Page 16: Operation Box Heat Radiation Countermeasures
CHAPTER 3 INSTALLATION 3.2 Designing Conditions of Operation Box 3.2.2 Operation Box Heat Radiation Countermeasures Please refer to following method for heat radiation countermeasures method. Example of heat radiation countermeasures <Hypothetical conditions> (1) Average temperature in cabinet : 55°C (2) Cabinet peripheral temperature : Ta ≤ 0°C~45°C : ∆T = T −... -
Page 17: Noise Countermeasures
CHAPTER 3 INSTALLATION 3.3 Noise Countermeasures 3.3 Noise Countermeasures 3.3.1 Connection of Frame Ground (FG) The frame should basically be grounded at one earth point. The GND of the base I/O unit and device GND connected to the stabilized power supply should be connected to the FG. -
Page 18: Shield Clamping Of Cables
CHAPTER 3 INSTALLATION 3.3 Noise Countermeasures 3.3.2 Shield Clamping of Cables The shield cable connected to the control unit, servo amplifier and spindle amplifier must be connected to the grounding plate to stabilize operation while preventing malfunctioning due to noise. The shield can be connected to the grounding plate with lead wires, with clamp fittings or with the connector GNP plate. -
Page 19: Connecting Spark Killers
CHAPTER 3 INSTALLATION 3.3 Noise Countermeasures All connected cable must be connected to the FG. Refer to "Section 3.3.2 Shield Clamping of Cables" or "Appendix 2. Cable drawings" for the details on the connection methods. Connector Unit name Application/function Cable shield treatment name Control unit CF10... -
Page 20: Protective Measures Against Lightning Surge
CHAPTER 3 INSTALLATION 3.3 Noise Countermeasures 3.3.4 Protective Measures against Lightning Surge Generally, lightning surge infiltrates the control power supply from the power supply line. Then the internal circuit is damaged by this control power supply, or via this control power supply. The Mitsubishi NC unit has a surge absorber on the control power supply for the NC control section and NC control section. - Page 21 CHAPTER 3 INSTALLATION 3.3 Noise Countermeasures (2) Examples of surge absorbers Types of Okaya Denki Sangyo Co., Ltd. surge absorbers Surge Surge withstand voltage Circuit Max. tolerable Clamp resistance (Electrical-discharge start Surge Type voltage circuit voltage voltage absorber level voltage) [Vrms] [Vrms] [V]±10%...
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Page 22: Installation
CHAPTER 3 INSTALLATION 3.4 Installation 3.4 Installation The control unit with display and each unit are installed in a sealed structure cabinet as a principle. Observe the following points when installing into the cabinet. 3.4.1 Installation of Control Unit with Display (1) To stably operate the hard disk drive, install the control unit with display vertically. -
Page 23: Chapter 4 System Connection
CHAPTER 4 SYSTEM CONNECTION 4.1 General System Diagram CHAPTER 4 SYSTEM CONNECTION 4.1 General System Diagram 4.1.1 M615/M635 Machine control relay/contact Remote I/O unit DX1**/HR357 RIO1 RIO2 DCIN To next remote I/O unit FCUA-R211 NC keyboard (SH41) F070 FCU6-KB004/KB014 3-phase 200V 〜 230VAC (Note 5) S R T FCUA-R211... -
Page 24: M610/M630
CHAPTER 4 SYSTEM CONNECTION 4.1 General System Diagram 4.1.2 M610/M630 Machine control relay/contact Remote I/O unit 3-phase 200V 〜 230VAC DX1**/HR357 DCIN RIO1 RIO2 No fuse breaker(NFB) FCUA-R211 (SH41) NC keyboard F070 FCU6-KB005 (Note 2) To next remote I/O unit 24VDC (Note 2) Terminator... -
Page 25: Connection Of Control Unit
CHAPTER 4 SYSTEM CONNECTION 4.2 Connection of Control Unit 4.2 Connection of Control Unit 4.2.1 Control Unit Connector Layout Drawing The connector layout drawing of the control unit is shown below. CBUS 1 CBUS 2 OPEN CF14 DC IN DC OUT PS EMG ENC2 CF12... -
Page 26: Control Unit Connector Pin Assignment
CHAPTER 4 SYSTEM CONNECTION 4.2 Connection of Control Unit 4.2.2 Control Unit Connector Pin Assignment I/O INTERFACE TXRX1 RIO1 TXRX1∗ TXRX2 TXRX2∗ RIO2 CF10 SKIP1 SKIP1∗ SKIP2 SKIP2∗ SKIP3 SKIP3∗ SKIP4 SKIP4∗ SKIP SKIP5 SKIP5∗ SKIP6 SKIP6∗ SKIP7 SKIP7∗ SKIP8 SKIP8∗... - Page 27 CHAPTER 4 SYSTEM CONNECTION 4.2 Connection of Control Unit PC interface KBDATA KBCLK CF12 MSDATA MSCLK MOUSE reserve Serial 3 Serial 4 <Cable side connector type> Connector: DHD-RB26-20AN Recommended maker: DDK Floppy disk drive DENSEL INDEX STEP <Cable side connector type> TRK0 Connector: DHD-RB34-20AN Recommended maker: DDK...
- Page 28 CHAPTER 4 SYSTEM CONNECTION 4.2 Connection of Control Unit PC interface 2 CF14 PSLIN∗ PINIT∗ PERR∗ AF D∗ PSLCT∗ Parallel PEND <Cable side connector type> PBUSY∗ Connector : DHD-RB40-20AN PACK∗ Recommended maker: DDK PSTB∗ MCLK2 MDATA2 Mouse 2 OPMS HSYNC VSYNC Display unit REDRET...
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Page 29: Connection Of Floppy Disk Drive
CHAPTER 4 SYSTEM CONNECTION 4.2 Connection of Control Unit 4.2.3 Connection of Floppy Disk Drive (1) Connection of F130 cable Connect the floppy disk drive to CFD on the control unit. Refer to Appendix 2 (F130 cable) for the floppy disk drive cable. Control unit Floppy disk drive F130 cable... -
Page 30: Connection Of Pc Card (Pcmcia)
CHAPTER 4 SYSTEM CONNECTION 4.2 Connection of Control Unit 4.2.4 Connection of PC Card (PCMCIA) The PC card (PCMCIA) is inserted in the control unit from the top of the control unit. When inserting the card, a space of 100 mm or more is required at the top of the control unit. To remove the card, press the eject button. -
Page 31: Connecting Of Hard Disk Drive
CHAPTER 4 SYSTEM CONNECTION 4.2 Connection of Control Unit 4.2.5 Connecting of Hard Disk Drive The procedures for connecting the hard disk drive are shown below. (1) Open the control unit cover, and remove the HR841 card. HR841 (2) Connect the control unit and hard disk with a cable. Refer to 4.2.5 (3). - Page 32 CHAPTER 4 SYSTEM CONNECTION 4.2 Connection of Control Unit (3) Connecting the cable 1) Connecting the control unit and cable The cable connector key faces downward. The red line faces this side. 2) Connecting the hard disk drive and cable Base Align th e HDD connector and cable connector to this side and connect.
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Page 33: Connection Of Power Supply
CHAPTER 4 SYSTEM CONNECTION 4.3 Connection of Power Supply 4.3 Connection of Power Supply 4.3.1 Connection for Using PD25A Unit The PD25A power supply is used to protect the hard disk in the M6 Series. After the power is turned OFF, 24VDC is output for 300mSec to prevent the power from being cut off while writing to the hard disk. - Page 34 CHAPTER 4 SYSTEM CONNECTION 4.3 Connection of Power Supply (3) Connector layout drawing ACIN : 200VAC input ACIN ON/OFF SW : Switch ON (↑ upward) --- +24V output Switch OFF (↓ downward) --- +24V output OFF ON/OFF SW ON/OFF : Connect to the escutcheon ON/OFF switch ON/OFF POWER POWER...
- Page 35 CHAPTER 4 SYSTEM CONNECTION 4.3 Connection of Power Supply (5) Installation direction and spacing Install the PD25A unit vertically so that the front surface is visible. Provide the space shown below around the unit for heat radiation and ventilation. 100mm or more 100mm or more ACIN 20mm...
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Page 36: Connection For Using General-Purpose Stabilized Power Supply
CHAPTER 4 SYSTEM CONNECTION 4.3 Connection of Power Supply 4.3.2 Connection for Using General-purpose Stabilized Power Supply A general-purpose stabilized power supply is used with the M6 Series (M610/630) not provided with a hard disk. (1) General-purpose stabilized power supply connection R S T NF B Display unit... -
Page 37: Connection Of Operation Board
CHAPTER 4 SYSTEM CONNECTION 4.4 Connection of Operation Board 4.4 Connection of Operation Board 4.4.1 Connection of M615/635 (1) With 10.4" color STN... - Page 38 CHAPTER 4 SYSTEM CONNECTION 4.4 Connection of Operation Board (2) With 10.4" color TFT...
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Page 39: Connection Of M610/630
CHAPTER 4 SYSTEM CONNECTION 4.4 Connection of Operation Board 4.4.2 Connection of M610/630 (1) With 10.4" monochrome STN... - Page 40 CHAPTER 4 SYSTEM CONNECTION 4.4 Connection of Operation Board (2) With 10.4" color STN...
- Page 41 CHAPTER 4 SYSTEM CONNECTION 4.4 Connection of Operation Board (3) With 10.4" color TFT...
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Page 42: Operation Board Connector Layout Drawing
CHAPTER 4 SYSTEM CONNECTION 4.4 Connection of Operation Board 4.4.3 Operation Board Connector Layout Drawing (1) FCUA6-KB003/004/FCU6-KB013/014 connector layout drawing CF12 CF11 CON1 CF13 ∗ DCIN (BOARD) is not provided on the CON1 CF24 ∗ FCUA6-KB013/014. DCIN (Card name: HR293) (BOARD) CF01 DCIN... -
Page 43: Operation Board Connector Pin Assignment
CHAPTER 4 SYSTEM CONNECTION 4.4 Connection of Operation Board 4.4.4 Operation Board Connector Pin Assignment NC keyboard CF11 Refer to section 4.2.2 Control unit connector pin assignment (CF11) for details on the connector pin assignment. <Cable side connector type> Connector: DHD-RB50-20AN Recommended maker: DDK PC interface CF12... - Page 44 CHAPTER 4 SYSTEM CONNECTION 4.4 Connection of Operation Board RS-232-C (For NC) Explanation of CF21 signals SD : Send Data RD : Receive Data RS : Request to Send CS : Clear to Send DR : Data Set Ready ER : Data Terminal Ready <Cable side connector type>...
- Page 45 CHAPTER 4 SYSTEM CONNECTION 4.4 Connection of Operation Board +24V input DCIN (PD25A) <Cable side connector type> DCIN (BOARD) Connector : 2-178288-3 +24V Contact : 1-175218-5 Recommended maker: Japan AMP Power OFF detection <Cable side connector type> CF01 Connector : 51030-0230 Contact : 50084-8160 ACFAIL...
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Page 46: Connection Of Rs-232-C (Serial 1, Serial 2)
CHAPTER 4 SYSTEM CONNECTION 4.4 Connection of Operation Board 4.4.5 Connection of RS-232-C (Serial 1, serial 2) Connect the NC side RS-232-C (serial 1, serial 2) to CF21 on the NC keyboard. Operation board RS-232-C connection cable Serial Cable name F030 cable F031 cable CF21... -
Page 47: Keyboard And Mouse Connection
CHAPTER 4 SYSTEM CONNECTION 4.4 Connection of Operation Board 4.4.7 Keyboard and Mouse Connection Connect the keyboard to KB on the NC keyboard. Connect the mouse to MOUSE on the NC keyboard. Operation board Specifications Keyboard PS/2 compatible Mouse PS/2 compatible K/B MOUSE CAUTION This connector is used for maintenance and service. -
Page 48: Connection Of Operation Board I/O
CHAPTER 4 SYSTEM CONNECTION 4.4 Connection of Operation Board 4.4.9 Connection of Operation Board I/O The M6 Series operation board I/O is connected to RIO3 on the NC keyboard. Normally, connect the remote I/O unit to RIO3, and configure the No. of I/O points according to the user specifications. (Fig. 1) Refer to Chapter 6 Connection of remote I/O unit for details on the remote I/O unit. -
Page 49: Connection Of On/Off Switch
CHAPTER 4 SYSTEM CONNECTION 4.4 Connection of Operation Board 4.4.10 Connection of ON/OFF Switch The machine maker must prepare the ON/OFF switch. Connect the cable to the ON/OFF connector on the NC keyboard. Operation board ON switch ON/OFF F172 cable OFF switch (Note) Use an A contact connection for both the ON switch and OFF switch. -
Page 50: Pos (Power Off Sequence) Connection
CHAPTER 4 SYSTEM CONNECTION 4.4 Connection of Operation Board 4.4.11 POS (Power OFF Sequence) Connection This turns OFF the power when Windows is ended. Connect the random DO output, set by the machine manufacturer, to the POS terminal block. Enlarged view （＋）... -
Page 51: Connection Of Emergency Stop
CHAPTER 4 SYSTEM CONNECTION 4.5 Connection of Emergency Stop 4.5 Connection of Emergency Stop Connect the emergency stop button to pin No. 3 of the EMG connector on the control unit. Do not use the EMG connector for applications other than emergency stop. Refer to Appendix 2 (F120 cable) for details on manufacturing the cable. -
Page 52: Chapter 5 Connection Of I/O Interface
CHAPTER 5 CONNECTION OF I/O INTERFACE 5.1 Outline of I/O Interface CHAPTER 5 CONNECTION OF I/O INTERFACE 5.1 Outline of I/O Interface 5.1.1 Types of I/O Interfaces The following four types of I/O interfaces are available. Base I/O unit The base I/O unit is used for connecting the servo amplifier, encoder, skip and remote I/O unit. -
Page 53: Example Of Di/Do Connection
CHAPTER 5 CONNECTION OF I/O INTERFACE 5.1 Outline of I/O Interface 5.1.2 Example of DI/DO Connection The DI/DO for the M600 Series has four types shown in section 5.1.1 I/O interface. Normally one base I/O unit is used, and the remote I/O unit is connected to RIO1 or RIO2. The No. of I/O points are configured according to the user specifications. -
Page 54: Connection Of Base I/O Unit
CHAPTER 5 CONNECTION OF I/O INTERFACE 5.2 Connection of Base I/O Unit 5.2 Connection of Base I/O Unit 5.2.1 Base I/O Connection System Drawing Base I/O unit Control unit F010 cable SH21 cable Servo amplifier, system 1 CF10 CF10 SH21 cable Servo amplifier, system 2 F040 cable Encoder... -
Page 55: Base I/O Unit Connector Layout Drawing
CHAPTER 5 CONNECTION OF I/O INTERFACE 5.2 Connection of Base I/O Unit 5.2.2 Base I/O Unit Connector Layout Drawing The base I/O unit is used for connecting the servo amplifier, encoder, skip and remote I/O unit. One unit is always required per control unit. Base I/O unit ENC1 SKIP... -
Page 56: Base I/O Unit Connector Pin Assignment
CHAPTER 5 CONNECTION OF I/O INTERFACE 5.2 Connection of Base I/O Unit 5.2.3 Base I/O Unit Connector Pin Assignment I/O interface CF10 Refer to section 4.2.2 Control unit connector pin assignment (CF10) for details on the connector pin assignment. <Cable side connector type> Plug : 10150-6000EL Shell... - Page 57 CHAPTER 5 CONNECTION OF I/O INTERFACE 5.2 Connection of Base I/O Unit Skip SKIP SKIP IN1 SKIP IN2 SKIP IN3 SKIP IN4 SKIP IN5 SKIP IN6 SKIP IN7 <Cable side connector type> SKIP IN8 Connector : CDA-15P Contact : CD-PC-111 Case : HDA-CTH Recommended maker: Hirose Denki...
- Page 58 CHAPTER 5 CONNECTION OF I/O INTERFACE 5.2 Connection of Base I/O Unit DI/DO CF31 CF32 (X30) (X31) (X32) (X33) (X34) (X35) (X36) (X37) (X38) (X39) (X3A) (X3B) (X3C) (X3D) (X3E) (X3F) N o te ) N o te ) N o te ) N o te ) +24V +24V...
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Page 59: Base I/O Unit Input/Output Specifications
CHAPTER 5 CONNECTION OF I/O INTERFACE 5.2 Connection of Base I/O Unit 5.2.4 Base I/O Unit Input/Output Specifications (1) Rotary switch (SW1, SW2) settings Refer to Chapter 6 for the base I/O unit rotary switch (SW1, SW2) settings. Reference item: 6.14 Setting of channel No. when using multiple remote I/O units Normal setting The base I/O unit occupies two channels. - Page 60 CHAPTER 5 CONNECTION OF I/O INTERFACE 5.2 Connection of Base I/O Unit (5) Specifications of ADD ON PCB connected to CR31 Refer to Chapter 6 for the ADD ON PCB specifications. The ADD ON PCB occupies one channel. Reference connector Name Reference item name...
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Page 61: Connection Of Servo Amplifier
CHAPTER 5 CONNECTION OF I/O INTERFACE 5.2 Connection of Base I/O Unit 5.2.5 Connection of Servo Amplifier Connect the servo amplifier to SV1 (system 1) and SV2 (system 2) of the base I/O unit. Base I/O unit Servo amplifier SH21 cable CN1A Servo amplifier SH21 cable... -
Page 62: Connection Of Sensor Signal (Skip)
CHAPTER 5 CONNECTION OF I/O INTERFACE 5.2 Connection of Base I/O Unit 5.2.7 Connection of Sensor Signal (skip) Connect the sensor signal (skip) to SKIP on the base I/O unit. The sensor signal is used for processing the high-speed signals. Always shield the cable. (1) Sensor signal (skip) cable Base I/O unit SKIP... -
Page 63: Connection Of Card-Sized I/O
CHAPTER 5 CONNECTION OF I/O INTERFACE 5.3 Connection of Card-sized I/O 5.3 Connection of Card-sized I/O 5.3.1 Examples of Card-sized I/O Usage Examples of using the card-sized I/O are shown below. The card-sized I/O can be used as the operation board I/O or electric cabinet I/O. -
Page 64: Card-Sized I/O Specifications
CHAPTER 5 CONNECTION OF I/O INTERFACE 5.3 Connection of Card-sized I/O 5.3.2 Card-sized I/O Specifications The card-sized I/O (HR361/HR371) specifications are shown below. The card-sized I/O has 16 input points and 16 output points per card. When the card-sized I/O connector PCB is connected to RIO1, up to six cards can be used, and when connected to RIO2 and RIO3, up to eight cards can be used. -
Page 65: Card-Sized I/O Connector Pin Assignment
CHAPTER 5 CONNECTION OF I/O INTERFACE 5.3 Connection of Card-sized I/O 5.3.3 Card-sized I/O Connector Pin Assignment CF30 TXRX∗ TXRX SEL1 SEL2 SEL3 +24V +24V +24V The signal assignment (X, Y) differs according to the base I/O unit's station No. Refer to the "PLC Interface Manual"... -
Page 66: Card-Sized I/O Input/Output Circuit
CHAPTER 5 CONNECTION OF I/O INTERFACE 5.3 Connection of Card-sized I/O 5.3.5 Card-sized I/O Input/Output Circuit (1) Input circuit The sink type (HR361) input circuit corresponding to the machine side sink output and the source type (HR371) input circuit corresponding to the machine side source output are shown below. Sink type Source type HR371... - Page 67 CHAPTER 5 CONNECTION OF I/O INTERFACE 5.3 Connection of Card-sized I/O (3) Output circuit The HR361 output circuit is a sink type (sink output), and the HR371 output circuit is a source type (source output). Sink type Source type (Machine side) (Machine side) HR361 HR371...
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Page 68: Installation Of Card-Sized I/O
CHAPTER 5 CONNECTION OF I/O INTERFACE 5.3 Connection of Card-sized I/O 5.3.6 Installation of Card-sized I/O (1) Installation direction The card-sized I/O installation direction is shown below. Install the card-sized I/O with the installation 1 or installation 2 direction. Installation 1 Installation 2 Bottom Bottom... -
Page 69: Card-Sized Analog I/O Connection
CHAPTER 5 CONNECTION OF I/O INTERFACE 5.3 Connection of Card-sized I/O 5.3.7 Card-size Analog I/O Connection The specifications of the card-size analog I/O (HR381/383) are shown in this section. The HR381 has one analog output channel, and the HR383 has four analog input channels and one analog output channel. - Page 70 CHAPTER 5 CONNECTION OF I/O INTERFACE 5.3 Connection of Card-sized I/O (4) Pin assignment HR381 HR383 CF36 CF36 TXRX∗ TXRX TXRX∗ TXRX SEL1 SEL2 SEL1 SEL2 SEL3 SEL3 AO0: Analog output 1ch AI3: Analog input 4ch AI2: Analog input 3ch AI1: Analog input 2ch AI0: Analog input 1ch (5) External power supply specifications...
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Page 71: Scan I/O
CHAPTER 5 CONNECTION OF I/O INTERFACE 5.4 Scan I/O 5.4 Scan I/O 5.4.1 Types of Scan I/O The scan I/O is an input/output card for the machine operation board, and is provided with a digital input/output and scan input/output. The following two types of scan I/O are available. HR347 HR357 Remarks... -
Page 72: Scan I/O Connector
CHAPTER 5 CONNECTION OF I/O INTERFACE 5.4 Scan I/O 5.4.3 Scan I/O Connector Remote I/O RIO3A/B TXRX3 <Cable side connector type> TXRX3∗ Connector : 1-178288-3 Contact : 1-175218-5 Recommended maker: Japan AMP +24V input DCIN <Cable side connector type> +24V Connector : 2-178288-3 Contact : 1-175218-5... -
Page 73: Scan I/O Station No. Setting
CHAPTER 5 CONNECTION OF I/O INTERFACE 5.4 Scan I/O Scan DI/DO CF35 LC3B LC3A LC2B LC2A LC1B LC1A LC0B LC0A LD7B∗ LD7A∗ LD6B∗ LD6A∗ Note) Normally the GND pin is not used. LD5B∗ LD5A∗ Do not connect the GND pin to the LD4B∗... -
Page 74: Scan I/O Connection
CHAPTER 5 CONNECTION OF I/O INTERFACE 5.4 Scan I/O 5.4.5 Scan I/O Connection (1) External power supply (DCIN) 24VDC (+) is required for the card operation. Prepare a stabilized power supply that satisfies the following specifications. : +24V ±5% Output : ±5% (P-P) Ripple Max. - Page 75 CHAPTER 5 CONNECTION OF I/O INTERFACE 5.4 Scan I/O (3) Scan input (CF35) An example of the scan output circuit manufactured by the machine manufacturer is shown below. Refer to section 5.4.3 Scan IO connector for the connector pin assignments. CF35 KYCO∗...
- Page 76 CHAPTER 5 CONNECTION OF I/O INTERFACE 5.4 Scan I/O (4) Scan output (CF35) An example of the scan output circuit manufactured by the machine manufacturer is shown below. Refer to section 2. (2) Pin assignment for the connector pin assignments. CF35 CF35 LC3B...
- Page 77 CHAPTER 5 CONNECTION OF I/O INTERFACE 5.4 Scan I/O (5) Digital input (CF31) A sink type input circuit corresponding to the machine side sink output, and a source type input circuit corresponding to the machine side source output are shown below. Sink type Source type HR357...
- Page 78 CHAPTER 5 CONNECTION OF I/O INTERFACE 5.4 Scan I/O (6) Digital output (CF33) The HR347 output circuit is a sink type (sink output), and the HR357 output circuit is a source type (source output). Sink type Source type (Machine side) (Machine side) HR347 HR357...
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Page 79: Chapter 6 Connection Of Remote I/O Unit
CHAPTER 6 CONNECTION OF REMOTE I/O UNIT 6.1 Outline of Remote I/O Unit CHAPTER 6 CONNECTION OF REMOTE I/O UNIT This chapter describes the connection of the remote I/O unit and machine control signals. 6.1 Outline of Remote I/O Unit The following eight types of signals can be input/output from the remote I/O unit (FCUA-DX according to the type and No. -
Page 80: Names Of Each Remote I/O Unit Section
CHAPTER 6 CONNECTION OF REMOTE I/O UNIT 6.2 Names of Each Remote I/O Unit Section 6.2 Names of Each Remote I/O Unit Section FCUA-DX10□ FCUA-DX11□/FCUA-DX12□ FCUA-DX13□ FCUA-DX14□ Front view Front view Front view Front view (Front) (Front) (Front) (Front) (Bottom (Bottom view) (Bottom view) (Bottom... -
Page 81: Connection Of Remote I/O Power
CHAPTER 6 CONNECTION OF REMOTE I/O UNIT 6.3 Connection of Remote I/O Power 6.3 Connection of Remote I/O Power +24 VDC is required to run the remote I/O unit. Prepare a stabilized power supply that satisfies the following conditions. Output voltage +24V±5% ±5% (P-P) Ripple... -
Page 82: Outline Of Digital Signal Input Circuit
CHAPTER 6 CONNECTION OF REMOTE I/O UNIT 6.4 Outline of Digital Signal Input Circuit 6.4 Outline of Digital Signal Input Circuit The input circuit can be selected from sink type or source type in card units. Input circuit (Machine side) DI-L/DI-R 2.2k 2.2k... - Page 83 CHAPTER 6 CONNECTION OF REMOTE I/O UNIT 6.4 Outline of Digital Signal Input Circuit Input conditions The input signals must be used within the following condition ranges. Sink type Input voltage at external contact ON 6V or less Input current at external contact ON 9mA or more Input voltage at external contact OFF 20V or more...
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Page 84: Outline Of Digital Signal Output Circuit
CHAPTER 6 CONNECTION OF REMOTE I/O UNIT 6.5 Outline of Digital Signal Output Circuit 6.5 Outline of Digital Signal Output Circuit The digital signal output circuit uses a sink type (DX4 0, 3 0, 2 0) or source type (DX4 1, 3 1). -
Page 85: Outline Of Analog Signal Output Circuit
CHAPTER 6 CONNECTION OF REMOTE I/O UNIT 6.6 Outline of Analog Signal Output Circuit 6.6 Outline of Analog Signal Output Circuit The analog signal output circuit can be used only for the FCUA-DX120/DX121/DX140/DX141. Output circuit 220Ω A0∗ Output conditions Output voltage 0V~±10V (±5%) 12 bit (±10V ×... -
Page 86: Outline Of Analog Signal Input Circuit
CHAPTER 6 CONNECTION OF REMOTE I/O UNIT 6.7 Outline of Analog Signal Input Circuit 6.7 Outline of Analog Signal Input Circuit The analog signal output circuit can be used only for the FCUA-DX140/DX141. Input circuit 150Ω A0∗ Input conditions ±15V Max. -
Page 87: Connection Of Fcua-Dx10
CHAPTER 6 CONNECTION OF REMOTE I/O UNIT 6.8 Connection of FCUA-DX10 Unit and Machine Control Signal 6.8 Connection of FCUA-DX10 Unit and Machine Control Signal Input Output Type of machine input/output signal and No. of points 32 points 32 points FCUA- DX10 R300 cable/ FCUA- DX13... - Page 88 CHAPTER 6 CONNECTION OF REMOTE I/O UNIT 6.8 Connection of FCUA-DX10 Unit and Machine Control Signal <Signal assignment table> FCU A- DX 10 □/ 13 □/ 14□ <CAUTION> DI-L When using two or more remote I/O units or when connecting to the communication terminal, the signal Ａ...
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Page 89: Connection Of Fcua-Dx11
CHAPTER 6 CONNECTION OF REMOTE I/O UNIT 6.9 Connection of FCUA-DX11 Unit and Machine Control Signal 6.9 Connection of FCUA-DX11 Unit and Machine Control Signal Input Output Type of machine input/output signal and No. of points 64 points 48 points FCUA- DX11 R300 cable/ R301 cable... - Page 90 CHAPTER 6 CONNECTION OF REMOTE I/O UNIT 6.9 Connection of FCUA-DX11 Unit and Machine Control Signal <Signal assignment table> <CAUTION> FC U A- DX 1 1□ When using two or more remote I/O units or when connecting to the communication D I - R D I - L terminal, the signal allocation will diff er.
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Page 91: Connection Of Fcua-Dx12
CHAPTER 6 CONNECTION OF REMOTE I/O UNIT 6.10 Connection of FCUA-DX12 Unit and Machine Control Signal 6.10 Connection of FCUA-DX12 Unit and Machine Control Signal Analog Input Output Type of machine input/output output signal and No. of points 64 points 48 points 1 point FCUA-DX12... - Page 92 CHAPTER 6 CONNECTION OF REMOTE I/O UNIT 6.10 Connection of FCUA-DX12 Unit and Machine Control Signal <Signal assignment table> <CAUTION> FC U A - D X 1 2□ When using two or more remote I/O units or D I - L D I - R when connecting to the communication terminal, the signal allocation will differ.
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Page 93: Connection Of Fcua-Dx13
CHAPTER 6 CONNECTION OF REMOTE I/O UNIT 6.11 Connection of FCUA-DX13 Unit and Handle 6.11 Connection of FCUA-DX13 Unit and Handle To connect the manual pulse generator, the R041 or R042 cable is connected to "HANDLE". Up to two manual pulse generators can be connected. When manufacturing the R041 or R042 cable, use the connector set CS000 (optional, with two ends). -
Page 94: Outline Of Fcua-Dx13
CHAPTER 6 CONNECTION OF REMOTE I/O UNIT 6.12 Outline of FCUA-DX13 Unit Pulse Input Circuit 6.12 Outline of FCUA-DX13 Unit Pulse Input Circuit When connecting a device (pulse generator) other than the manual pulse generator to the FCUA-DX13 unit, use within the following specifications. Input/output conditions ２... -
Page 95: Connection Of Fcua-Dx14
CHAPTER 6 CONNECTION OF REMOTE I/O UNIT 6.13 Connection of FCUA-DX14 Unit and Analog Input/Output Signal 6.13 Connection of FCUA-DX14 Unit and Analog Input/Output Signal For the analog input/output signal, the R031 cable is connected to "AI0". Up to four input points and one output point of the analog input/output signal can be connected. -
Page 96: Setting Of Channel No. When Using Multiple Remote I/O Units
CHAPTER 6 CONNECTION OF REMOTE I/O UNIT 6.14 Setting of Channel No. when Using Multiple Remote I/O Units 6.14 Setting of Channel No. when Using Multiple Remote I/O Units When the remote I/O unit is connected with serial links (MC link B), multiple units can be used as long as the total No. -
Page 97: Cables
CHAPTER 6 CONNECTION OF REMOTE I/O UNIT 6.15 Cables 6.15 Cables The remote I/O unit cable types include the R300 and R301 cables. One end of the R300 cable is cut, ∗ ) and the R301 cable is used for connections with the terminal block . -
Page 98: Appendix 1 Installation Dimensions
APPENDIX 1 INSTALLATION DIMENSIONS Appendix 1.1 Control Unit Outline Drawing APPENDIX 1 INSTALLATION DIMENSIONS Appendix 1.1 Control Unit Outline Drawing Hole for 4 -M5 screw CBUS 1 CBUS 2 OPEN DC IN CF D DC OUT PS EMG ENC2 CF12 BAT ALM CF11 CF10... -
Page 99: Appendix 1.2 Display Unit Outline Drawing
APPENDIX 1 INSTALLATION DIMENSIONS Appendix 1.2 Display Unit Outline Drawing Appendix 1.2 Display Unit Outline Drawing Escutcheon Control unit Menu key Panel cut drawing For the display unit installation screw, select a screw that has a protrusion length into the display unit of 5mm or less. -
Page 100: Appendix 1.3 External Power Supply Unit (Pd25) Outline Drawing
APPENDIX 1 INSTALLATION DIMENSIONS Appendix 1.3 External Power Supply Unit (PD25) Outline Drawing Appendix 1.3 External Power Supply Unit (PD25) Outline Drawing φ 6 AC IN ON/OFF SW ON/OFF POWER DC OUT... -
Page 101: Appendix 1.4 Base I/O Unit Outline Drawing
APPENDIX 1 INSTALLATION DIMENSIONS Appendix 1.4 Base I/O Unit Outline Drawing Appendix 1.4 Base I/O Unit Outline Drawing (1) Outline of FCU6-DX210/DX211/DX220/DX221 (100) (2) Outline of FCU6-DX310/DX311/DX320/DX321/DX410/DX411/DX420/DX421 (100) (55) - Page 102 APPENDIX 1 INSTALLATION DIMENSIONS Appendix 1.4 Base I/O Unit Outline Drawing (3) Outline of FCU6-DX330/DX331/DX340/DX341/DX430/DX431/DX440/DX441 (100) (55)
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Page 103: Appendix 1.5 Remote I/O Unit Outline Drawing
APPENDIX 1 INSTALLATION DIMENSIONS Appendix 1.5 Remote I/O Unit Outline Drawing Appendix 1.5 Remote I/O Unit Outline Drawing W iring allowance Bottom Installation hole 2-M5-0.8 screw... -
Page 104: Appendix 1.6 Card-Sized I/O Outline Drawing
APPENDIX 1 INSTALLATION DIMENSIONS Appendix 1.6 Card-sized I/O Outline Drawing Appendix 1.6 Card-sized I/O Outline Drawing Use the card corner holder for fixing the card-sized I/O. [Card corner holder] Type: KGCH-20-0 Recommended maker: Kitakawa Kogyo +0 . 1 +0 . 1 5.25 3x15=45... -
Page 105: Appendix 1.7 Scan I/O Card Outline Drawing
APPENDIX 1 INSTALLATION DIMENSIONS Appendix 1.7 Scan I/O Card Outline Drawing Appendix 1.7 Scan I/O Card Outline Drawing SCAN2 SCAN1 Scan DI/DO:64/64 CF35 4.5φ DI:32 DO:32 CF31 CF33 166±0.3 4-C2 ∗ The PCB height (depth) will be approx. 40mm when the connector is inserted, so secure a space more than that when installing. -
Page 106: Appendix 1.8 Manual Pulse Generator (Hd60) Outline Drawing
APPENDIX 1 INSTALLATION DIMENSIONS Appendix 1.8 Manual Pulse Generator (HD60) Outline Drawing Appendix 1.8 Manual Pulse Generator (HD60) Outline Drawing 3-M4 stud bolts L10 Rubber shield t2.0 12V 0V 7.60 8.89 27 ± 0.5 Installation other than M3 x 6 not possible 3 - φ... -
Page 107: Appendix 1.9 Encoder (Ose-1024-3-15-68) Outline Drawing
APPENDIX 1 INSTALLATION DIMENSIONS Appendix 1.9 Encoder (OSE-1024-3-15-68) Outline Drawing Appendix 1.9 Encoder (OSE-1024-3-15-68) Outline Drawing Detector(1024P/rev) Caution plate 4-φ5.4 hole 19.5 Encoder side 97F3102E20-29P (or equivalent) Applicable cabel side MS3106A20-29S -0..012 -0. 042 +0.14 +0.14 1.15 1.15 Cross-section BB The effective depth of the key way is 21mm. -
Page 108: Appendix 1.10 Floppy Disk Drive Unit Outline Drawing
APPENDIX 1 INSTALLATION DIMENSIONS Appendix 1.10 Floppy Disk Drive Unit Outline Drawing Appendix 1.10 Floppy Disk Drive Unit Outline Drawing FDD unit outline (portable-type) Type : FCU6-FD121-1 F D D <F130 cable> 149 (FDD outline) 1000 (cable length) FDD unit outline (mounting specifications) Type: FCU6-FD221-1 <Panel cut drawing>... -
Page 109: Appendix 1.11 F Installation Plate Outline Drawing
APPENDIX 1 INSTALLATION DIMENSIONS Appendix 1.11 F Installation Plate Outline Drawing Appendix 1.11 F Installation Plate Outline Drawing 47.1 ± 0.2 42.6 ± 0.2 Square hole The plate thickness is 1.6 mm. Appendix 1.12 External Hard Disk Drive Unit Outline Drawing 4-M4 screw countersunk... -
Page 110: Appendix 1.13 Nc Keyboard Outline Drawing
APPENDIX 1 INSTALLATION DIMENSIONS Appendix 1.13 NC Keyboard Outline Drawing Appendix 1.13 NC Keyboard Outline Drawing RE AD Y ？ $ $ SET UP EDIT DIAGN MAINTE MONITOR BACK Ｄ LOWER ALTER A N D S I N CASE Ｆ Ｈ Ｍ CTRL TA N ATAN... -
Page 111: Appendix 1.14 Grounding Plate And Clamp Fitting Outline Drawings
APPENDIX 1 INSTALLATION DIMENSIONS Appendix 1.14 Grounding Plate and Clamp Fitting Outline Drawings Appendix 1.14 Grounding Plate and Clamp Fitting Outline Drawings The shield wire generally only needs to be grounded to the connector's case frame. However, the effect can be Cable improved by directly grounding to the grounding plate as shown on the right. -
Page 112: Appendix 2 Cable Manufacturing Drawings
APPENDIX 2 CABLE MANUFACTURING DRAWINGS APPENDIX 2 CABLE MANUFACTURING DRAWINGS Cable type name table Max. No. Appendix No. Cable type Application Remarks length ∗30m Appendix 2.1 SH21 cable Servo amplifier ∗1m Appendix 2.2 SH41 cable Remote I/O Used between units in the same panel. ∗50m Appendix 2.3 FCUA-R211 cable Remote I/O... -
Page 113: Cable Type Name: Sh21 Cable (Servo Amplifier)
APPENDIX 2 CABLE MANUFACTURING DRAWINGS Cable type name: SH21 cable Usage: Servo amplifier Appendix 2.1 Connector name : SV1, SV2 (CSH21) Servo amplifier SV1, SV2 (CSH21) Plug : 10120-6000EL Plug : 10120-6000EL Shell : 10320-3210-000 Recommended maker: Sumitomo 3M Shell : 10320-3210-000 Recommended maker: Sumitomo 3M Wire material: UL20276 AWG28 ×... -
Page 114: Appendix 2.3 Cable Type Name: Fcua-R211 Cable
APPENDIX 2 CABLE MANUFACTURING DRAWINGS Cable type name: FCUA-R211 cable Usage: Remote I/O Appendix 2.3 Connector name : (FCUA-R211) Connector name : RIO1, RIO2, RIO3 (FCUA-R211) RIO1,RIO2,RIO3(FCUA-R211) (F CUA- R21 1) TXRX TXRX Precautions TXRX∗ TXRX∗ 1. Protect both ends of the cable with insulated bushing. -
Page 115: Appendix 2.5 Cable Type Name: F010 Cable (I/O Interface)
APPENDIX 2 CABLE MANUFACTURING DRAWINGS Cable type name: F010 cable Usage: I/O interface Appendix 2.5 Connector name : CF10 Connector name : CF10 CF10 CF10 TXRX1 1 1 TXRX1* TXRX2 2 2 TXRX2* 3 3 SKIP1 4 4 SKIP1* SKIP2 5 5 SKIP2*... -
Page 116: (Manual Pulse Generator)
APPENDIX 2 CABLE MANUFACTURING DRAWINGS Cable type name: F020 cable Usage: Manual pulse generator Appendix 2.6 Connector name : HANDLE HANDLE 1 2 +12V 9 3 4 +12V Cable name 1ch 2ch 3ch 5 F020 cable 6 F021 cable +12V F022 cable Note: means channels which are... -
Page 117: Cable Type Name: F030 Cable (Rs-232-C)
APPENDIX 2 CABLE MANUFACTURING DRAWINGS Cable type name: F030 cable Usage: RS-232-C Appendix 2.7 Connector name : CF21 or CF22 Connector name : CH1 F installation plate: CF21(CF22) Refer to Appendix 1 SD1(SD3) 2 2 (F installation plate RD1(RD3) 3 3 outline drawing). -
Page 118: Cable Type Name: F031 Cable (Rs-232-C)
APPENDIX 2 CABLE MANUFACTURING DRAWINGS Cable type name: F031 cable Usage: RS-232-C Appendix 2.9 Connector name : CF21 (CF22) Connector name : CH1 Connector name : CH2 CF21(CF22) F installation plate: 2 SD1(SD3) 2 Refer to Appendix 1 3 RD1(RD3) 3 (F installation plate 4... -
Page 119: Appendix 2.10 Cable Type Name: F040/041 Cable (Encoder)
APPENDIX 2 CABLE MANUFACTURING DRAWINGS Cable type name: F040/041 cable Usage: Encoder Appendix 2.10 Connector name : ENC1(ENC2) Connector：MS3106B20-29S F040 Cable clamp：MS3057-12A cable Recommended maker ：ITT cannon Connector：MS3108B20-29S F041 Cable clamp：MS3057-12A cable Recommended maker ：ITT cannon ENC1(ENC2) Note: ENC1A (ENC2A) Signal name ( ) is for ENC2. ENC1A*(ENC2A*) ENC1B (ENC2B) ENC1B*(ENC2B*) -
Page 120: Appendix 2.12 Cable Type Name: F060 Cable (Pc Interface)
APPENDIX 2 CABLE MANUFACTURING DRAWINGS Cable type name: F060 cable Usage: PC INTERFACE Appendix 2.12 Connector name : CF12 Connector name : CF12 CF12 CF12 Connector : DHD-RB26-20AN Connector : DHD-RB26-20AN Recommended maker: DDK Recommended maker: DDK Cable name : K/S DHD-RB26-20AN × 2 (Recommended maker: DDK) Wire material : UL20528-26 ×... -
Page 121: Appendix 2.15 Cable Type Name: F120 Cable (Emergency Stop)
APPENDIX 2 CABLE MANUFACTURING DRAWINGS Cable type name: F120 cable Usage: Emergency stop Appendix 2.15 Connector name : EMG B22-9 EMG IN EMG IN Connector : 51030-0330 Crimp terminal: V1.25-3 Contact : 50084-8160 Recommended maker: Japan Solderless Recommended maker: Morex Wire material : B-22 (19) U × 2SJ-1 × 9 Recommended maker: Sumitomo Denko Cable type name: F130 cable Usage: Floppy disk drive Appendix 2.16... -
Page 122: Appendix 2.17 Cable Type Name: F170 Cable (On/Off Switch)
APPENDIX 2 CABLE MANUFACTURING DRAWINGS Cable type name: F170 cable Usage: ON/OFF switch Appendix 2.17 Connector name : ON/OFF Connector name : CF24 PD25A ON/OFF OFF-1 P-OFF OFF-2 ON-1 ON-2 P-ON Connector : 1-178288-5 Contact : 1-175218-5 Recommended maker: Japan AMP Caution Wire material : DPVVSB 3P ×... -
Page 123: Appendix 2.20 Cable Type Name: Enc-Sp1 Cable (Spindle Amplifier)
APPENDIX 2 CABLE MANUFACTURING DRAWINGS Cable type name: ENC-SP1 cable Usage: Spindle amplifier Appendix 2.20 Connector name : ENC1 (ENC2) Connector name : CN8 Spindle drive side ENC1(ENC2) Twist ENC1A (ENC2A) 1 2 ENC1A*(ENC2A*) 6 ENC1B (ENC2B) 2 3 ENC1B*(ENC2B*) 7 ENC1Z (ENC2Z) 3 4 ENC1Z*(ENC2Z*) -
Page 124: Appendix 3 Emc Installation Guidelines
Thus, we ask that the final noise level be confirmed by the machine manufacturer. This section corresponds to the following Series. MELDAS 600 Series Matters related to the EMC measures in this manual have a priority over the details given in the Connection Manual. -
Page 125: Emc Instructions
APPENDIX 3 EMC INSTALLATION GUIDELINES 2. EMC Instructions 2. EMC Instructions The EMC Instructions largely regulate the following two items. • Emission Capacity to prevent output of obstructive noise that adversely affects external devices. • Immunity Capacity to not malfunction due to obstructive noise from external source. The details of each level are classified below in Table 1. -
Page 126: Emc Measures
APPENDIX 3 EMC INSTALLATION GUIDELINES 3. EMC Measures 3. EMC Measures The main items relating to EMC measures include the following. (1) Store the device in an electrically sealed metal panel. (2) Ground all conductors that are floating electrically. Decrease the impedance. (3) Increase the distance between the power cable and signal wire. -
Page 127: Panel Structure
APPENDIX 3 EMC INSTALLATION GUIDELINES 4. Panel Structure 4. Panel Structure The design of the panel is a very important factor for the EMC measures, so take the following measures into consideration. 4.1 Measures for Control Panel Body (1) Use metal for all members configuring the panel. (2) When joining the top plate and side plates, etc., treat the welded or contacting sections so that the impedance is reduced, and then fix with screws. -
Page 128: Measures For Door
APPENDIX 3 EMC INSTALLATION GUIDELINES 4. Panel Structure 4.2 Measures for Door (1) Use metal for all members configuring the door. (2) When joining the door, use a gasket to lower the impedance of the contacting sections, or use a structure with a large contact area as shown below. -
Page 129: Measures For Power Supply
APPENDIX 3 EMC INSTALLATION GUIDELINES 4. Panel Structure 4.3 Measures for Power Supply Shield the power supply section and insert a filter to prevent the noise from flowing in or out. Device Device Radiated noise Flow out Radiated noise Partition plate Conductive AC input ＮＦ... -
Page 130: Measures For Wiring In Panel
APPENDIX 3 EMC INSTALLATION GUIDELINES 5. Measures for Wiring in Panel 5. Measures for Wiring in Panel Cables act as antennas to propagate unnecessary noise, and thus must be appropriately shielded and treated. following measures must sufficiently considered cables (SH21/F010/FCUA-R211) that carry out high-speed communication. 5.1 Precautions for Wiring in Panel (1) If the cables are led unnecessary in the panel, they will be contaminated by noise. -
Page 131: Nc Unit Grounding Wire
APPENDIX 3 EMC INSTALLATION GUIDELINES 5. Measures for Wiring in Panel 5.2 NC Unit Grounding Wire (1) Example of grounding connection for M6 5 Series Operation panel NC keyboard Display unit FCU6- KB F CU6 - DU C ON 1 CF12 CF11 CF13... - Page 132 APPENDIX 3 EMC INSTALLATION GUIDELINES 5. Measures for Wiring in Panel (2) Example of grounding connection for M6 0 Series Operation panel NC keyboard Display unit FCU6- KB F CU6 - DU C ON 1 CF12 CF11 Control unit F CU6 - M U CF22 CF21 K/ B...
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Page 133: Shield Treatment Of Cables
APPENDIX 3 EMC INSTALLATION GUIDELINES 5. Measures for Wiring in Panel 5.3 Shield Treatment of Cables Use shielded cables for the cables wired outside the panel in the MELDAS600/64 Series. Use a shield clamp (refer to section 6.1) within 10cm of the lead-out port from the panel. (1) I/O interface cable [F010 cable] Operation panel Control panel... - Page 134 APPENDIX 3 EMC INSTALLATION GUIDELINES 5. Measures for Wiring in Panel (3) Remote I/O cable [FCUA-R211 cable] Shield clamp Operation panel Control panel Base I/O unit Remote I/O unit FCUA-R2 11 cable Fer rite cor e • Use a shield clamp within 10cm from the panel's inlet/outlet. •...
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Page 135: Parts For Emc Measures
APPENDIX 3 EMC INSTALLATION GUIDELINES 6. Parts for EMC Measures 6. Parts for EMC Measures 6.1 Shield Clamp Fitting The ground can be directly connected to the grounding plate to increase the effect. Install the grounding plate near the outlet (within 10cm) of each panel, and press against the grounding plate with the clamp fitting. -
Page 136: Ferrite Core
APPENDIX 3 EMC INSTALLATION GUIDELINES 6. Parts for EMC Measures 6.2 Ferrite Core The ferrite core is mounted integrally with the plastic case. This can be installed with one touch without cutting the interface cable or power supply cable. This ferrite core is effective against common mode noise, allowing measures against noise without affecting the quality of the signal. -
Page 137: Surge Protector
APPENDIX 3 EMC INSTALLATION GUIDELINES 6. Parts for EMC Measures 6.3 Surge Protector (1) Surge absorber Make sure that surge does not directly enter the AC line of the general-purpose stabilized power supply (prepared by user) supplied to the control unit and DIO. The following product or equivalent is recommended for the surge killer. - Page 138 APPENDIX 3 EMC INSTALLATION GUIDELINES 6. Parts for EMC Measures 2) Part name : RAV-781BXZ-4 Manufacturer : Okaya Denki Sangyo Surge Surge Circuit Working Clamp voltage resist-ance with-stand Max. tolerable Static voltage temperature level voltage circuit voltage V±10% capacity 50/60Hz Vrms range 8/20µSec 1.2/50µSec...
- Page 139 APPENDIX 3 EMC INSTALLATION GUIDELINES 6. Parts for EMC Measures (2) Surge absorber installation method No-fuse Transformer breaker NC control section Other device (power supply for panel, etc.) Control panel Earth leakage (relay panel, From power No-fuse breaker for etc.) supply panel breaker...
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Page 140: Selection Of Stabilized Power Supply
APPENDIX 3 EMC INSTALLATION GUIDELINES 6. Parts for EMC Measures 6.4 Selection of Stabilized Power Supply Consider the following characteristics when selecting the stabilized power supply. Use a power supply that complies with CE Marking or that follows the safety standards given below. Stabilized power supply selection items Item Symbol... - Page 141 Revision History Revision Date of revision Revision details ＊ 97/03 First edition was issued. 97/04 Mistakes were corrected. 97/05 Mistakes were corrected. 99/01 Mistakes were corrected. 01/9/17 Design of the cover and the back cover were changed. MODEL, MODEL CODE, and Manual No. were added on the back cover.