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Mitsubishi Electric MELDAS 60 Series Maintenance Manual

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  • Page 1 Downloaded from ManualsNet.com search engine...
  • Page 2 MELDAS is a registered trademark of Mitsubishi Electric Corporation. Other company and product names that appear in this manual are trademarks or registered trademarks of their respective companies. Downloaded from ManualsNet.com search engine...
  • Page 3 Introduction (1) Read this manual thoroughly and understand the product's functions and performance before starting use. (2) An effort has been made to describe special handling of this machine, but items that are not described must be interpreted as "not possible". (3) The contents of this manual are subject to change without notice.
  • Page 4 Precautions for Safety Always read the specifications issued by the machine manufacturer, this manual, related manuals and enclosed documents before installation, operation, programming, maintenance or inspection to ensure correct use. Thoroughly understand the basics, safety information and precautions of this numerical controller before using the unit.
  • Page 5 CAUTION 1. Items related to noise Always treat the shield cables indicated in this manual with grounding treatment such as cable clamps. Separate the signal wire from the drive line/power line when wiring. 2. Items related to installation Install the NC Card on noncombustible material. Installation directly on or near combustible material may lead to fires.

  • Page 6: Table Of Contents

    CONTENTS I. CONNECTION MANUAL 1. OUTLINE........................1 2. CONFIGURATION ......................2 2.1 System Configuration List..................2 2.1.1 M64A/M64 System Configuration List............2 2.1.2 M64AS/M64S/M65/M65S/M66/M66S System Configuration List ....3 2.2 List of Configuration Units ..................4 2.2.1 Control Unit ....................4 2.2.2 Communication Terminal ................5 2.2.3 Base I/O Unit....................6 2.2.4 Remote I/O Unit .....................7 2.2.5 Scan I/O Card ....................7 2.2.6 Extended I/O Card ..................7...
  • Page 7 5. COMMUNICATION TERMINAL ...................36 5.1 Outline of Communication Terminal ..............36 5.1.1 Configuration of Type..................36 5.1.2 Features of Each Unit ..................36 5.2 FCU6-DUT32 Display Unit (10.4-type monochrome LCD) ........37 5.2.1 Names and Functions of Each Section............37 5.2.2 Connection of Power Supply................38 5.2.3 Connection of Control Unit................38 5.2.4 Connection of NC Keyboard ................38 5.2.5 Connection of Remote I/O Unit ..............39...
  • Page 8 6. CONNECTION OF BASE I/O UNIT ................74 6.1 Outline of I/O Unit ....................74 6.1.1 Configuration of model name.................74 6.1.2 Configuration and functions of each unit............74 6.2 Base I/O Unit Connection System Drawing............75 6.3 Connection of Power Supply .................78 6.4 Connection of I/O Signal..................79 6.5 Example of Remote I/O Unit Connection...............81 6.6 Connection of Servo Drive Unit ................82 6.7 Connection of Synchronous Feed Encoder............83...
  • Page 9 10. CONNECTION OF 200mA OUTPUT DI/DO UNIT FCU6-HR378 ......132 10.1 Connection System Drawing ................132 10.2 Connection of Power Supply ................135 10.2.1 Connection of 1st Card's Power Supply............135 10.2.2 Connection of 2nd Card's Power Supply .............136 10.3 Connection of DI/DO Signal ................137 10.4 Example of Remote I/O Unit Connection.............141 10.5 Connection of Servo Drive Unit ................142 10.6 Connection of Synchronous Feed Encoder............143...
  • Page 10 Appendix 1.2.11 FCU6-KB022................182 Appendix 1.2.12 Key Arrangement .................183 Appendix 1.3 Base I/O Unit Outline Drawing...............184 Appendix 1.4 Remote I/O Unit Outline Drawing ............185 Appendix 1.5 HR347/357 (Scan I/O) Card Outline Drawing........186 Appendix 1.6 FCU6-HR377 Unit Outline Drawing............187 Appendix 1.7 FCU6-HR378 Unit Outline Drawing............188 Appendix 1.8 QY231 Card Outline Drawing ..............189 Appendix 1.9 Example of Control Unit and FCU6-HR377 Layout .......190 Appendix 1.10 Example of Control Unit and FCU6-HR378 Layout ......191...
  • Page 11 APPENDIX 4 EMC INSTALLATION GUIDELINES............220 Appendix 4.1 Introduction....................220 Appendix 4.2 EMC Directives..................221 Appendix 4.3 EMC Measures..................222 Appendix 4.4 Panel Structure..................223 Appendix 4.4.1 Measures for Control Panel Body ..........223 Appendix 4.4.2 Measures for Door .................224 Appendix 4.4.3 Measures for Power Supply............225 Appendix 4.5 Measures for Wiring in Panel ..............226 Appendix 4.5.1 Precautions for Wiring in Panel............226 Appendix 4.5.2 NC Unit Grounding Wire ..............227...
  • Page 12 II. MAINTENANCE MANUAL 1. EXPLANATION OF MODULE FUNCTIONS ...............1 1.1 HR071 Card......................1 1.2 HR081/082/083 Card.....................2 1.3 HR111/113/114/146 Card..................4 1.4 HR171 Card......................6 1.5 HR211 Card......................8 1.6 HR325, 327, 335, 337 Cards.................9 1.7 HR357 Card......................11 1.8 HR377 Card......................13 1.9 HR378 Card......................15 1.10 Memory Cassette HR4 .................18 1.11 HR513 Card......................19 1.12 HR531/534 Cards....................21...

  • Page 13: Connection Manual

    I. CONNECTION MANUAL Downloaded from ManualsNet.com search engine...

  • Page 14: Outline

    1. OUTLINE 1. OUTLINE This manual explains the items required for installing and connecting the MELDAS60/60S Series. Read this manual thoroughly and understand the product's functions and performance before starting use. This manual assumes that all functions are added, but the actually delivered device may not have all functions.

  • Page 15: Configuration

    2. CONFIGURATION 2.1 System Configuration List 2. CONFIGURATION 2.1 System Configuration List 2.1.1 M64A/M64 System Configuration List Downloaded from ManualsNet.com search engine...

  • Page 16: M64As/M64S/M65/M65S/M66/M66S System Configuration List

    2. CONFIGURATION 2.1 System Configuration List 2.1.2 M64AS/M64S/M65/M65S/M66/M66S System Configuration List Downloaded from ManualsNet.com search engine...

  • Page 17: List Of Configuration Units

    2. CONFIGURATION 2.2 List of Configuration Units 2.2 List of Configuration Units 2.2.1 Control Unit (1) Control unit Type Function Configuration element Details M64 control unit set Main control card (HR113) Export Trade Control Ordinance and FCU6-MU011 FCA64A-B, FCA64-B system 24V input power supply card (HR083) Foreign Trade Ordinance compatible unit...

  • Page 18: Communication Terminal

    2. CONFIGURATION 2.2 List of Configuration Units 2.2.2 Communication Terminal Type Function Configuration element Details FCU6-DUT32 10.4-type monochrome LCD 10.4-type LCD, Escutcheon Used as a set with FCUA-KB20. display unit (separated type) Control card (RX215) Control card 24VDC input FCU6-DUN22 8.4-type color LCD unit 8.4-type LCD,Escutcheon Used as a set with FCU6-KB022...

  • Page 19: Base I/O Unit

    2. CONFIGURATION 2.2 List of Configuration Units 2.2.3 Base I/O Unit Type Function Configuration element Details FCU6-DX350 Sink input + sink output I/O card (HR325) DI/DO input/output sink input 48 points + sink base I/O unit Aluminum panel for panel output 48 points installation Synchronous feed encoder interface 1ch, Skip...

  • Page 20: Remote I/O Unit

    2. CONFIGURATION 2.2 List of Configuration Units 2.2.4 Remote I/O Unit Configuration Type Function Details element FCUA-DX100 Sink/source input + sink output RX311 DI/DO = 32 points/32 points FCUA-DX110 Sink/source input + sink output RX311 + RX321-1 DI/DO = 64 points/48 points FCUA-DX120 Sink/source input + sink output RX311 + RX321...

  • Page 21: Installation

    3. INSTALLATION 3.1 General Specification 3. INSTALLATION 3.1 General Specification (1) Environment conditions in control part Unit name Control unit Type FCU6-MU011/MU015/MU021/MU023/MU032/MA031/MA034 During operation 0 to 55°C Ambient temperature During storage –20 to 60°C Long term, to 75% RH (with no dew condensation) During operation Ambient Short term, to 95% RH (with no dew condensation) (Note 1)
  • Page 22 3. INSTALLATION 3.1 General Specification Unit name Communication terminal FCU6- FCUA-CT FCUA- FCUA- FCUA- FCUA- FCUA- FCU6-DUT32 DUN22 100/120 CR10 EL10 KB10/ KB20/30 LD10/ 100 FCU6-DUN33 Type KB12 FCU6- KB021/ 022/031 Ambient During operation 0 to 55°C 0 to 50°C tempe- During storage –20 to 65°C...

  • Page 23: General System Diagram

    3. INSTALLATION 3.2 General System Diagram 3.2 General System Diagram 3.2.1 M64A/M64 Com m un ic ation term ina l R S T 3-phase 200VAC to 230VAC CT 100/C T120/D UT 32/D U N33/LD 100/LD10/C R 10 / -15%, +10% KB10/KB12/KB 20 /K B021/KB30/KB031 Circuit protector R emote I/O unit...

  • Page 24: M64As/M64S/M65/M65S/M66/M66S

    3. INSTALLATION 3.2 General System Diagram 3.2.2 M64AS/M64S/M65/M65S/M66/M66S C om m unica tio n t erm ina l 3-phase 200VAC to 230VAC R S T C T100/C T 120/D U T3 2/D U N 33/LD 100/LD 10/ CR 10/DU N 22(N ote 1)/ -15%, +10% KB10/KB1 2/K B20/KB021/KB30/KB03 1/K B022(N ote 1) Circuit protector...

  • Page 25: Example Of Connection When Using V1/V2/Sp For Drive Section

    3. INSTALLATION 3.2 General System Diagram 3.2.3 Example of Connection when Using V1/V2/SP for Drive Section 3-phase 200VAC to 230VAC R S T Cirquit protector Connect to base I/O unit Note (1) (Absolute position detection (Absolute value specification) Servo drive unit system specification) Spindle drive unit MDS- □...

  • Page 26: Heat Radiation Countermeasures

    3. INSTALLATION 3.3 Heat Radiation Countermeasures 3.3 Heat Radiation Countermeasures Please refer to following method for heat radiation countermeasures. Example of heat radiation countermeasures <Hypothetical conditions> (1) Average temperature in cabinet : T ≤ 55°C (2) Cabinet peripheral temperature : Ta ≤ 0°C to 45°C (3) Internal temperature rise value : ∆...
  • Page 27 3. INSTALLATION 3.3 Heat Radiation Countermeasures The following shows an example of heat radiation countermeasures for the operation box. Because heat will accumulate in the upper portions of the communication terminal, install an agitating fan as required. <Operation box outline example (provisional)> Heat radiation area (A): Communication except front, bottom surface...

  • Page 28: Noise Countermeasures

    3. INSTALLATION 3.4 Noise Countermeasures 3.4 Noise Countermeasures 3.4.1 Connection of FG (Frame Ground) The frame should basically be grounded at one ground point. Connect the control unit and base I/O unit's 0V (RG) to the FG on the +24V stabilized power supply side. Communication terminal I-15 Downloaded from...

  • Page 29: Shield Clamping Of Cables

    3. INSTALLATION 3.4 Noise Countermeasures 3.4.2 Shield Clamping of Cables The shield cable connected to the control unit, base I/O unit, servo drive unit and spindle drive unit must be connected to the ground by using clamp fitting to stabilize operation while preventing malfunctioning due to noise.

  • Page 30: Connecting Spark Killers

    3. INSTALLATION 3.4 Noise Countermeasures 3.4.3 Connecting Spark Killers Connect a spark killer on the coil or contact in parallel for noise countermeasures. Use spark killers which are 0.033 to 0.1µF, 10 to 120Ω. Contact Spark killer Coil I-17 Downloaded from ManualsNet.com search engine...

  • Page 31: Installation

    3. INSTALLATION 3.5 Installation 3.5 Installation Each unit is installed in the sealed structure cabinet as a principle. Before installing into the cabinet, refer to the following drawing and secure sufficient space allowing for each unit's heat dissipation and cable wiring lead-in space.

  • Page 32: Fg Connection Of M64As/64S/65/65S/66/66S

    3. INSTALLATION 3.6 Connection of M64AS/64S/65/65S/66/66S FG 3.6 FG Connection of M64AS/64S/65/65S/66/66S The communication card HR171 used with the M64AS/64S/65/65S/66/66S must be connected to a dedicated FG wire separate from the control unit FG. Refer to the FG cable drawing and separately connect to the HR171 card FG terminal TFG.

  • Page 33: Control Unit

    4. CONTROL UNIT 4.1 Outline of Control Unit 4. CONTROL UNIT 4.1 Outline of Control Unit The installation methods for the control unit are common for all series. Select the optimum NC system that matches the application from the various types of units. MELDAS64/64A control unit MELDAS64AS/64S/65/65S/66/66S control unit...

  • Page 34: Fcu6-Mu011 Control Unit (Meldas64 Compatible)

    4. CONTROL UNIT 4.2 FCU6-MU011 Control Unit (MELDAS64 compatible) 4.2 FCU6-MU011 Control Unit (MELDAS64 compatible) The FCU6-MU011 unit is explained in this section. This unit is the NC control unit for the MELDAS64/64A. 4.2.1 Names and Functions of Each Section Front view CBUS 1 CBUS 2...

  • Page 35: Connection Of Power Supply

    4. CONTROL UNIT 4.2 FCU6-MU011 Control Unit (MELDAS64 compatible) 4.2.2 Connection of Power Supply 24VDC is supplied from the "DCIN" connector at the bottom of the control unit. DCIN Ex.FCU6-MU0 Stabilized power supply 24VDC 0V(RG) FCUA-R220 cable AC(H) AC(N) 200VAC Turn the control unit power ON after turning or simultaneously with the turning ON of the peripheral units (servo drive unit, remote I/O, etc.).

  • Page 36: Connection Of Communication Terminal

    4. CONTROL UNIT 4.2 FCU6-MU011 Control Unit (MELDAS64 compatible) 4.2.4 Connection of Communication Terminal Connect the cable for connecting the communication terminal to the "AUX1" connector on the bottom of the control unit. AUX1 CR02 Ex.FCU6-MU0 SH21 cable (FCUA-R000 cable) The partner side connection destination name is "CR02".

  • Page 37: Connection Of I/O Link (When Using M64)

    4. CONTROL UNIT 4.2 FCU6-MU011 Control Unit (MELDAS64 compatible) 4.2.7 Connection of I/O Link (When using M64) The I/O link is a function used to exchange various data between NC units. (System option function) Connect the "AUX2" connectors found on the front of each control unit. Up to four salve NC units can be connected to one master NC unit.
  • Page 38 4. CONTROL UNIT 4.2 FCU6-MU011 Control Unit (MELDAS64 compatible) Connecting a unit using the HR531B/532B card In some initially produced control units, the I/O link system was configured with the HR531B card, on which the terminator was mounted, and the HR532B card, on which the terminator was not mounted.

  • Page 39: Connector Pin Assignment

    4. CONTROL UNIT 4.2 FCU6-MU011 Control Unit (MELDAS64 compatible) 4.2.8 Connector Pin Assignment Power input terminal (24VDC) <Cable side connector type> 24VDC DCIN Connector : 2-178288-3 0V(RG) Contact : 1-175218-5 Recommended manufacturer: Tyco Electronics AMP External emergency stop connection terminal <Cable side connector type>...
  • Page 40 4. CONTROL UNIT 4.2 FCU6-MU011 Control Unit (MELDAS64 compatible) Base I/O unit connection terminal CF10 TXRX1* TXRX1 TXRX2* TXRX2 SKIP1* SKIP1 SKIP2* SKIP2 SKIP3* SKIP3 SKIP4* SKIP4 SKIP5 SKIP5* SKIP6* SKIP6 SKIP7* SKIP7 SKIP8* SKIP8 <Cable side connector type> ENC1A* ENC1A Plug : 10150-6000EL ENC1B*...
  • Page 41 4. CONTROL UNIT 4.2 FCU6-MU011 Control Unit (MELDAS64 compatible) Communication terminal connection terminal EN_RT AUX1 RXD* TXD* <Cable side connector type> Plug : 10120-6000EL Shell : 10320-3210-00 (Connect the connector case to shield.) Recommended manufacturer: 3M I/O link connection terminal AUX2 EN_RT RXD*...

  • Page 42: Fcu6-Mu021/Mu032/Ma031 Control Unit

    4. CONTROL UNIT 4.3 FCU6-MU021/MA031 Control Unit (MELDAS64AS/M64S/65/65S/66/66S compatible) 4.3 FCU6-MU021/MU032/MA031 Control Unit (MELDAS64AS/M64S/65/65S/66/66S compatible) The FCU6-MU021/MU032/MA031 unit is explained in this section. This unit is the NC control unit for the MELDAS64AS/M64S/65/65S/66/66S. 4.3.1 Names and Functions of Each Section Front view Bottom view Connector name...

  • Page 43: Connection Of Power Supply

    4. CONTROL UNIT 4.3 FCU6-MU021/MA031 Control Unit (MELDAS64AS/M64S/65/65S/66/66S compatible) 4.3.2 Connection of Power Supply 24VDC is supplied from the "DCIN" connector at the bottom of the control unit. DCIN Stabilized power supply Ex.FCU6-MU021/031 24VDC 0V(RG) FCUA-R220 cable AC(H) AC(N) 200VAC Turn the control unit power ON after turning or simultaneously with the turning ON of the peripheral units (servo drive unit, remote I/O, etc.).

  • Page 44: Connection Of Communication Terminal

    4. CONTROL UNIT 4.3 FCU6-MU021/MA031 Control Unit (MELDAS64AS/M64S/65/65S/66/66S compatible) 4.3.4 Connection of Communication Terminal Connect the cable for connecting the communication terminal to the "AUX1" connector on the bottom of the control unit. Ex.FCU6-MU021/MU032/MA031 CR02 AUX1 (SH21 cable) FCUA-R000 cable The partner side connection is "CR02".

  • Page 45: Connection Of I/O Link (When Using Meldas64As/M64S/65/65S/66/66S)

    4. CONTROL UNIT 4.3 FCU6-MU021/MA031 Control Unit (MELDAS64AS/M64S/65/65S/66/66S compatible) 4.3.7 Connection of I/O Link (When using MELDAS64AS/M64S/65/65S/66/66S) The I/O link is a function used to exchange various data between NC units. (System option function) Connect the "AUX2" connectors found on the front of each control unit. Up to three salve NC units can be connected to one master NC unit.

  • Page 46: Connector Pin Assignment

    4. CONTROL UNIT 4.3 FCU6-MU021/MA031 Control Unit (MELDAS64AS/M64S/65/65S/66/66S compatible) 4.3.8 Connector Pin Assignment Power input terminal (24VDC) <Cable side connector type> 24VDC DCIN Connector : 2-178288-3 0V(RG) Contact : 1-175218-5 Recommended manufacturer: Tyco Electronics AMP External emergency connection terminal <Cable side connector type> Connector : 51030-0330 EMG IN Contact...
  • Page 47 4. CONTROL UNIT 4.3 FCU6-MU021/MA031 Control Unit (MELDAS64AS/M64S/65/65S/66/66S compatible) Base I/O unit connection terminal TXRX1 TXRX1* CF10 TXRX2 TXRX2* SKIP1 SKIP1* SKIP2 SKIP2* SKIP3 SKIP3* SKIP4 SKIP4* SKIP5 SKIP5* SKIP6 SKIP6* SKIP7 SKIP7* SKIP8 SKIP8* ENC1A ENC1A* <Cable side connector type> ENC1B ENC1B* ENC1Z...
  • Page 48 4. CONTROL UNIT 4.3 FCU6-MU021/MA031 Control Unit (MELDAS64AS/M64S/65/65S/66/66S compatible) Communication terminal connection terminal AUX1 EN_RT RXD* TXD* <Cable side connector type> Plug : 10120-6000EL Shell : 10320-3210-00 Recommended manufacturer: 3M I/O link connection terminal AUX2 EN_RT RXD* TXD* <Cable side connector type> Plug : 10120-6000EL Shell : 10320-3210-00 Recommended manufacturer: 3M...

  • Page 49: Communication Terminal

    5. COMMUNICATION TERMINAL 5.1 Outline of Communication Terminal 5. COMMUNICATION TERMINAL 5.1 Outline of Communication Terminal The communication terminal is configured of the display unit and keyboard unit. The optimum terminal can be selected from the following combinations. Communication terminal M I T SU B ISH I Keyboard unit Display unit...

  • Page 50: Fcu6-Dut32 Display Unit (10.4-Type Monochrome Lcd)

    The FCU6-KB021/KB031 NC keyboard can be connected to this unit. 5.2.1 Names and Functions of Each Section Back view (10) OPERATION BOARD DATE:9910 Contrast. UNIT TYPE : FCU6-DUT32 H//W Ver.A (11) CNZ22 MITSUBISHI ELECTRIC CORPORATION CNZ22A CR01 CNZ24 CR03 CR02 CR05 CR06 J2 cable (for menu keys) Connector name Function explanation Select the type of keyboard connected.

  • Page 51: Connection Of Power Supply

    5. COMMUNICATION TERMINAL 5.2 FCU6-DUT32 Display Unit (10.4-type monochrome LCD) 5.2.2 Connection of Power Supply 24VDC is supplied from the "CR01" connector on the back of the communication terminal. FCUA-R220 cable CR01 Stabilized power supply 24VDC Select a stabilized power supply that 0V(RG) satisfies the following specifications.

  • Page 52: Connection Of Remote I/O Unit

    5. COMMUNICATION TERMINAL 5.2 FCU6-DUT32 Display Unit (10.4-type monochrome LCD) 5.2.5 Connection of Remote I/O Unit Connect to the remote I/O unit from the "CR05" connector on the back of the communication terminal. The scan I/O card (HR347/357) and expansion I/O card (QY231) can be connected in addition to the remote I/O unit.

  • Page 53: Connector Pin Assignment

    5. COMMUNICATION TERMINAL 5.2 FCU6-DUT32 Display Unit (10.4-type monochrome LCD) 5.2.7 Connector Pin Assignment Power input terminal <Cable side connector type> (24VDC) Connector : 2-178288-3 1 I 24VDC Contact : 1-175218-5 CR01 0V(RG) Recommended manufacturer: Tyco Electronics AMP Remote I/O connection terminal <Cable side connector type>...
  • Page 54 5. COMMUNICATION TERMINAL 5.2 FCU6-DUT32 Display Unit (10.4-type monochrome LCD) NC keyboard J2 terminal connection cable (FCU6-KB021/KB031) 2 I SC1 2 I SC0 3 I SC3 3 I SC2 4 I SC5 4 I SC4 5 I SC6 6 O KD7 LCD display signal output terminal CNZ24 DISPOFF*...

  • Page 55: Fcu6-Dun33 Display Unit (10.4-Type Color Lcd)

    The FCU6-KB021/KB031 NC keyboard can be connected to this unit. 5.3.1 Names and Functions of Each Section Back view (13) DATE:9910 OPERATION BOARD H//W Ver.A UNIT TYPE : FCU6-DUT32 MITSUBISHI ELECTRIC CORPORATION (12) (16) CR01 CBP18 (11) CF02 CR03 (15)

  • Page 56: Connection Of Power Supply

    5. COMMUNICATION TERMINAL 5.3 FCU6-DUN33 Display Unit (10.4-type color LCD) 5.3.2 Connection of Power Supply 24VDC is supplied from the CR01-1 cable enclosed with FCU6-DUN33. CR01-1 cable FCUA-R220 cable Stabilized power supply Connect Select a stabilized power supply that CR01 CBP18 24VDC satisfies the following specifications.

  • Page 57: Connection Of Remote I/O Unit

    5. COMMUNICATION TERMINAL 5.3 FCU6-DUN33 Display Unit (10.4-type color LCD) 5.3.5 Connection of Remote I/O Unit Connect to the remote I/O unit from the "CR05" connector on the back of the communication terminal. The scan I/O (HR347/357) and expansion I/O card (QY231) can be connected in addition to the remote I/O unit.

  • Page 58: Connector Pin Assignment

    5. COMMUNICATION TERMINAL 5.3 FCU6-DUN33 Display Unit (10.4-type color LCD) 5.3.6 Connector Pin Assignment Power input terminal <Cable side connector type> (24VDC) Connector : 2-178288-3 1 I 24VDC Contact : 1-175218-5 CR01 0V (RG) Recommended manufacturer: CBP18 Tyco Electronics AMP Remote I/O connection terminal CR05 <Cable side connector type>...
  • Page 59 5. COMMUNICATION TERMINAL 5.3 FCU6-DUN33 Display Unit (10.4-type color LCD) NC keyboard J2 terminal connection cable (FCU6-KB021/KB031) 2 I SC1 2 I SC0 3 I SC3 3 I SC2 4 I SC5 4 I SC4 5 I SC6 6 O KD7 LCD display signal output terminal DISPOFF* DISPOFF*...
  • Page 60 5. COMMUNICATION TERMINAL 5.3 FCU6-DUN33 Display Unit (10.4-type color LCD) Inverter power output 1 I 12VDC <Cable side connector type> CR06 Connector : 51030-0530 Contact : 50083-8160 Recommended manufacturer: MOLEX Backlight inverter power input terminal VDDB(12V) <Cable side connector type> VDDB(12V) Connector : LZ-5S-SC3 GND B...

  • Page 61: Fcu6-Dun22 Display Unit (8.4-Type Color Lcd)

    5. COMMUNICATION TERMINAL 5.4 FCU6-DUN22 Display Unit (8.4-type color LCD) 5.4 FCU6-DUN22 Display Unit (8.4-type color LCD) The 8.4-type color LCD communication terminal is described in this section. The FCU6-KB022 NC keyboard can be connected to this unit. 5.4.1 Names and Functions of Each Section Back view (15) (11)

  • Page 62: Connection Of Power Supply

    5. COMMUNICATION TERMINAL 5.4 FCU6-DUN22 Display Unit (8.4-type color LCD) 5.4.2 Connection of Power Supply 24VDC is supplied from the "CR01" connector on the back of the communication terminal. FCUA-R220 CR01 Cable Stabilized power supply Select a stabilized power supply that satisfies 24VDC the following specifications.

  • Page 63: Connection Of Nc Keyboard

    5. COMMUNICATION TERMINAL 5.4 FCU6-DUN22 Display Unit (8.4-type color LCD) 5.4.4 Connection of NC Keyboard Connect the F054 cable connected to the "J1" connector on the NC keyboard to the "NCKB" connector. Connect the J2 cable for the menu keys to the "J2" connector on the NC keyboard. FCU6-KB022 F054 Cable NCKB...

  • Page 64: Connection Of Remote I/O Unit

    5. COMMUNICATION TERMINAL 5.4 FCU6-DUN22 Display Unit (8.4-type color LCD) 5.4.5 Connection of Remote I/O Unit Connect to the remote I/O unit from the "CR05" connector on the back of the communication terminal. The scan I/O card (HR347/357) and expansion I/O card (QY231) can be connected in addition to the remote I/O unit.

  • Page 65: Connector Pin Assignment

    5. COMMUNICATION TERMINAL 5.4 FCU6-DUN22 Display Unit (8.4-type color LCD) 5.4.7 Connector Pin Assignment Power input terminal (24VDC) CR01 <Cable side connector type> 24VDC Connector: 2-178288-3 0V(RG) Contact: 1-175218-5 Recommended manufacturer: Tyco Electronics AMP Remote I/O connection terminal CR05 <Cable side connector type> TXRX Connector: 1-178288-3 TXRX*...
  • Page 66 5. COMMUNICATION TERMINAL 5.4 FCU6-DUN22 Display Unit (8.4-type color LCD) NC keyboard J2 terminal connection cable (FCU6-KB022) SC11 SC13 SC15 SC17 KBD3 KBD2 LCD display signal output terminal DCLK Hsync Vsync <Cable side connector type> Connector: DF9-31S-1V Recommended manufacturer: Hirose Electrics DENA 3VDD 3VDD...

  • Page 67: Fcua-Ld10/Ld100 Display Unit (7.2-Type Monochrome Lcd)

    5. COMMUNICATION TERMINAL 5.5 FCUA-LD10/LD100 Display Unit (7.2-type monochrome LCD) 5.5 FCUA-LD10/LD100 Display Unit (7.2-type monochrome LCD) The thin-type monochrome LCD communication terminal is described in this section. The FCUA-KB20/KB30 NC keyboard can be connected to the FCUA-LD10 unit. The FCUA-LD100 unit integrates the FCUA-LD10 and FCUA-KB20. 5.5.1 Names and Functions of Each Section (12) Back view...

  • Page 68: Connection Of Power Supply

    5. COMMUNICATION TERMINAL 5.5 FCUA-LD10/LD100 Display Unit (7.2-type monochrome LCD) 5.5.2 Connection of Power Supply 24VDC is supplied from the "CR01" connector on the back of the communication terminal. FCUA-R220 cable CR01 Stabilized power supply 24VDC Select a stabilized power supply that 0V(RG) satisfies the following specifications.

  • Page 69: Connection Of Remote I/O Unit

    5. COMMUNICATION TERMINAL 5.5 FCUA-LD10/LD100 Display Unit (7.2-type monochrome LCD) 5.5.5 Connection of Remote I/O Unit Connect to the remote I/O unit from the "CR05" connector on the back of the display unit. The scan I/O (HR347/357) and expansion I/O card (QY231) can be connected in addition to the remote I/O unit.

  • Page 70: Adjustment Of Display Screen

    5. COMMUNICATION TERMINAL 5.5 FCUA-LD10/LD100 Display Unit (7.2-type monochrome LCD) 5.5.6 Adjustment of Display Screen The LCD display screen is set to the optimum display looking from the front. However, this may be difficult to view depending on the installation position. Adjust with the following items in this case. 1.

  • Page 71: Connector Pin Assignment

    5. COMMUNICATION TERMINAL 5.5 FCUA-LD10/LD100 Display Unit (7.2-type monochrome LCD) 5.5.7 Connector Pin Assignment Power input terminal <Cable side connector type> (24VDC) Connector : 2-178288-3 1 I 24VDC Contact : 1-175218-5 CR01 0V (RG) Recommended manufacturer: Tyco Electronics AMP Remote I/O unit connection terminal CR05 <Cable side connector type>...
  • Page 72 5. COMMUNICATION TERMINAL 5.5 FCUA-LD10/LD100 Display Unit (7.2-type monochrome LCD) NC keyboard J2 terminal connection cable (FCUA-KB20/KB30) 2 I SC1 2 I SC0 3 I SC3 3 I SC2 4 I SC5 4 I SC4 5 I SC6 6 O KD7 LCD display signal output terminal CNZ24 DISPOFF*...

  • Page 73: Fcua-El10 Display Unit (9.5-Type El) * Cannot Be Used With M60S Series

    5. COMMUNICATION TERMINAL 5.6 FCUA-EL10 Display Unit (9.5-type EL) 5.6 FCUA-EL10 Display Unit (9.5-type EL) * Cannot be used with M60S Series. The thin-type EL communication terminal is described in this section. The FCUA-KB10/KB12 NC keyboard can be connected to the FCUA-EL10 unit. 5.6.1 Names and Functions of Each Section Back view Accessory...

  • Page 74: Connection Of Nc Keyboard Unit

    5. COMMUNICATION TERMINAL 5.6 FCUA-EL10 Display Unit (9.5-type EL) 5.6.3 Connection of NC Keyboard Unit Connect the CR04-2 cable to the FCUA-KB10/KB12 "CR04" connector. Connect the J2 cable to the NC keyboard's "J2" connector. The FCUA-EL10 (9.5-type EL) power is supplied from the CR04 connector via the CR04-2 cable. FCUA-KB10/KB12 CR03 cable CR04...

  • Page 75: Fcua-Cr10/Ct100/Ct120 Display Unit (9-Type Monochrome Crt)

    5. COMMUNICATION TERMINAL 5.7 FCUA-CR10/CT100/CT120 Display Unit (9-type monochrome CRT) 5.7 FCUA-CR10/CT100/CT120 Display Unit (9-type monochrome CRT) The CRT type communication terminal is described in this section. The FCUA-CT100 unit integrates the FCUA-CR10 and FCUA-KB10/KB12. The FCUA-CT120 unit is integrated with the FCUA-CT100 lathe system keyboard. 5.7.1 Names and Functions of Each Section Back view Accessory...

  • Page 76: Connection Of Power Supply

    5. COMMUNICATION TERMINAL 5.7 FCUA-CR10/CT100/CT120 Display Unit (9-type monochrome CRT) 5.7.3 Connection of Power Supply 100VAC is supplied from the FCUA-R100 cable on the back of the communication terminal. Power input terminal (100VAC to 115VAC, 0.4A) FCUA-R100 cable Switch AC IN AC OUT Use a double-OFF type that completely cuts off the circuit when turning the power ON and OFF.

  • Page 77: Fcua-Kb10/Kb12/Kb20/Kb30 And Fcu6-Kb021/Kb022/031 Nc Keyboard Unit

    5. COMMUNICATION TERMINAL 5.8 FCUA-KB10/KB12/KB20/KB30 and FCU6-KB021/KB022/031 NC Keyboard Unit 5.8 FCUA-KB10/KB12/KB20/KB30 and FCU6-KB021/KB022/031 NC Keyboard Unit The NC keyboard unit for the communication terminal is described in this section. This unit is a separable type. The integrated type is designated with the communication type. Combination of keyboard unit and display unit Keyboard type Compatible display unit type...

  • Page 78: Connection Of Control Unit

    5. COMMUNICATION TERMINAL 5.8 FCUA-KB10/KB12/KB20/KB30 and FCU6-KB021/KB022/031 NC Keyboard Unit 5.8.2 Connection of Control Unit Connect the cable from the control unit to the FCUA-KB10/KB12 unit's "CR02" connector. FCUA-KB20/30 and FCU6-KB021/KB022/KB031 do not have a connection. Ex.FCA64 FCUA-KB10/KB12 FCUA-KB10 CR03 CR01 AUX1 SH21 cable...
  • Page 79 5. COMMUNICATION TERMINAL 5.8 FCUA-KB10/KB12/KB20/KB30 and FCU6-KB021/KB022/031 NC Keyboard Unit For FCU6-KB022 FCU6-DUN22 FCU6-KB022 F054 Cable NCKB J2 Cable CAUTION Do not apply voltages other than those indicated in this manual on the connector. Doing so may lead to destruction or damage. Incorrect connections may damage the devices, so connect the cables to the specified connectors.

  • Page 80: Connection Of Power Supply

    5. COMMUNICATION TERMINAL 5.8 FCUA-KB10/KB12/KB20/KB30 and FCU6-KB021/KB022/031 NC Keyboard Unit 5.8.4 Connection of Power Supply Supply 24VDC from the FCUA-KB10/KB12 CR01 connector. FCUA-KB20/30 and FCU6-KB021/KB022/KB031 do not have a power supply terminal. FCUA-KB10 FCUA-KB10/KB12 FCUA-R220 cable CR03 CR01 Stabilized power supply Select a stabilized power supply that satisfies the following specifications.

  • Page 81: Connector Pin Assignment

    5. COMMUNICATION TERMINAL 5.8 FCUA-KB10/KB12/KB20/KB30 and FCU6-KB021/KB022/031 NC Keyboard Unit 5.8.5 Connector Pin Assignment Power input terminal (24VDC) CR01 <Cable side connector type> 1 I 24VDC 0V (RG) Connector: 2-178288-3 Contact: 1-175218-5 Recommended manufacturer: Tyco Electronics AMP Remote I/O unit connection terminal CR05 <Cable side connector type>...
  • Page 82 5. COMMUNICATION TERMINAL 5.8 FCUA-KB10/KB12/KB20/KB30 and FCU6-KB021/KB022/031 NC Keyboard Unit Display signal output terminal (For CRT/EL connection) CR04 5 O VD 6 O HD <Cable side connector type> 7 O DCLK Connector: 8426-4500 8 O R 8 O G Contact: 3690-1000 9 O B Recommended manufacturer: 3M 10 O DTMG...
  • Page 83 5. COMMUNICATION TERMINAL 5.8 FCUA-KB10/KB12/KB20/KB30 and FCU6-KB021/KB022/031 NC Keyboard Unit NC keyboard connection terminal (FCU6-KB022 only) (F054 cable is already wired.) KBCS0* KBCS1* KBCS2* KBCS3* KBAD0 KBAD1 KBAD2 BUZOUT* RDYOUT* SPOUT KBRES* KBD0 KBD1 <Cable side connector type> KBD2 KBD3 Plug: 7926-6500SC Strain relief: 3448-7926 Recommended manufacturer: 3M...

  • Page 84: Keyboard And Display Unit Installation Pitch

    5. COMMUNICATION TERMINAL 5.8 FCUA-KB10/KB12/KB20/KB30 and FCU6-KB021/KB022/031 NC Keyboard Unit 5.8.6 Keyboard and Display Unit Installation Pitch Basically, the display unit and keyboard unit should be installed next to each other. When separating the communication terminal from the keyboard, use the following explanation as a guideline.
  • Page 85 5. COMMUNICATION TERMINAL 5.8 FCUA-KB10/KB12/KB20/KB30 and FCU6-KB021/KB022/031 NC Keyboard Unit FCU6-DUN22 For vertical placement For horizontal placement 150mm (Max.) 300mm (Max.) FCUA-EL10/FCUA-CR10 The CR04/CR04-2 cable length for the display unit with FCUA-KB10/KB12 is short, so the installation pitch cannot be increased. CAUTION Do not apply voltages other than those indicated in this manual on the connector.
  • Page 86 5. COMMUNICATION TERMINAL 5.8 FCUA-KB10/KB12/KB20/KB30 and FCU6-KB021/KB022/031 NC Keyboard Unit When separating the display unit and keyboard unit, review the machine operation panel while referring to the following connector layout. FCUA-LD10 FCU6-DUT32 J2 cable (L=0.39m) CR01 CR03 FCUA-LD10：RX213 card FCU6-DUT32：RX215 card (Part height) FCU6-DUN33 QY287 card...

  • Page 87: Connection Of Base I/O Unit

    6. CONNECTION OF BASE I/O UNIT 6.1 Outline of I/O Unit 6. CONNECTION OF BASE I/O UNIT 6.1 Outline of I/O Unit The base I/O unit is used to connect the servo drive unit, synchronous feed encoder, skip signal and remote I/O unit.

  • Page 88: Base I/O Unit Connection System Drawing

    6. CONNECTION OF BASE I/O UNIT 6.2 Base I/O Unit Connection System Drawing 6.2 Base I/O Unit Connection System Drawing Base I/O unit M60/M60S Series control unit F010 cable SH21 cable CF10 Servo drive unit CF10 SH21 cable Servo drive unit CF11 F040 cable Synchronous feed encoder...
  • Page 89 6. CONNECTION OF BASE I/O UNIT 6.2 Base I/O Unit Connection System Drawing I/O unit name FCU6-DX350 FCU6-DX351 FCU6-DX450 FCU6-DX451 Connector name Connect with the control unit CF10 (servo drive unit, synchronous feed encoder, skip signal, remote I/O unit). CF11 Connect with the control unit (+5V, RS-232C, manual pulse generator).
  • Page 90 6. CONNECTION OF BASE I/O UNIT 6.2 Base I/O Unit Connection System Drawing Machine input/output terminal CF31 CF32 (X30) (X31) (X32) (X33) (X34) (X35) (X36) (X37) (X38) (X39) (X3A) (X3B) (X3C) (X3D) (X3E) (X3F) 0V(RG) 24VDC 0V(RG) 24VDC 0V(RG) 24VDC 0V(RG) 24VDC The devices shown in parentheses are used only...

  • Page 91: Connection Of Power Supply

    6. CONNECTION OF BASE I/O UNIT 6.3 Connection of Power Supply 6.3 Connection of Power Supply Supply the 24VDC power for the base I/O unit from the DCIN connector. (Note) A 24VDC power supply input is required for both the sink type and source type. I-78 Downloaded from ManualsNet.com...

  • Page 92: Connection Of I/O Signal

    6. CONNECTION OF BASE I/O UNIT 6.4 Connection of I/O Signal 6.4 Connection of I/O Signal (1) CF31 and CF32 input circuit specifications The sink and source input is changed by connecting 24VDC to COM or connecting 0V (RG). There are 48 or 64 input points, and the input device numbers are X0 to X3F.
  • Page 93 6. CONNECTION OF BASE I/O UNIT 6.4 Connection of I/O Signal (2) Specifications of CF33, CF34 output circuit The output is fixed to a sink or source output. There are 48 or 64 output points, and the Y0 to Y2F or Y0 to Y3F output pins are used.

  • Page 94: Example Of Remote I/O Unit Connection

    6. CONNECTION OF BASE I/O UNIT 6.5 Example of Remote I/O Unit Connection 6.5 Example of Remote I/O Unit Connection The number of I/O points can be expanded by connecting a remote I/O unit to the base I/O unit. Refer to Chapter 7 CONNECTION OF REMOTE I/O UNIT for details on the remote I/O unit. (2) RIO1 terminator Connect a terminator to the final remote I/O unit connected to RIO1.

  • Page 95: Connection Of Servo Drive Unit

    6. BASE I/O UNIT CONNECTION 6.6 Connection of Servo Drive Unit 6.6 Connection of Servo Drive Unit Connect the servo drive unit to SV1 (servo axis, PLC axis, spindle) and SV2 (auxiliary axis: MR-J2-CT) of the base I/O unit. Refer to the M60/M60S Series Specifications Manual (BNP-B2210) for the number and types of servo drive units and spindle drive units that can be connected to SV1 and SV2.

  • Page 96: Connection Of Synchronous Feed Encoder

    6. CONNECTION OF BASE I/O UNIT 6.7 Connection of Synchronous Feed Encoder 6.7 Connection of Synchronous Feed Encoder Connect the encoder to ENC1 on the base I/O unit. When connecting the second unit, connect it to ENC2 on the control unit. ENC1A ENC1Z ENC1B...

  • Page 97: Connection Of Skip Signal (Sensor)

    6. CONNECTION OF BASE I/O UNIT 6.8 Connection of Skip Signal (sensor) 6.8 Connection of Skip Signal (sensor) Connect the skip signal to SKIP on the base I/O unit. The skip signal is used for processing the high-speed signals. Always shield the cable. (1) Skip signal cable Base I/O unit SKIP...

  • Page 98: Connection Of Manual Pulse Generator

    6. CONNECTION OF BASE I/O UNIT 6.9 Connection of Manual Pulse Generator 6.9 Connection of Manual Pulse Generator To connect the manual pulse generators, connect an F020/021/022 cable to "HANDLE" on the HR211 card. Up to three manual pulse generators can be connected. (Refer to Appendix 2.5 F020/021/022 Cable Manufacturing Drawings for cable details.) Connecting one manual pulse generator Manual pulse generator...
  • Page 99 6. CONNECTION OF BASE I/O UNIT 6.9 Connection of Manual Pulse Generator When devices (pulse generators) other than manual pulse generators (HD60) are connected to the additional I/O units, use within the ranges shown in the following specifications. The commercially- available manual pulse generators include the 25 pulse/rev type and 100 pulse/rev type.

  • Page 100: Connector Pin Assignment

    6. CONNECTION OF BASE I/O UNIT 6.10 Connector Pin Assignment 6.10 Connector Pin Assignment (1) Base I/O Unit Connector Control unit connection terminal CF10 Refer to section 4.2.8 Control Unit Connector Pin Assignment (CF10) for details on the connector pin assignment. <Cable side connector type>...
  • Page 101 6. CONNECTION OF BASE I/O UNIT 6.10 Connector Pin Assignment Skip signal input terminal SKIP SKIP IN1 SKIP IN2 SKIP IN3 SKIP IN4 SKIP IN5 SKIP IN6 SKIP IN7 SKIP IN8 <Cable side connector type> Connector : CDA-15P Connect the connector case to shield. Contact : CD-PC-111 Use a nickel-base chrome-plated part.
  • Page 102 6. CONNECTION OF BASE I/O UNIT 6.10 Connector Pin Assignment (2) Additional I/O Unit Connector Control unit connection terminal CF11 Refer to section 4.2.8 Control Unit Connector Pin Assignment (CF11) for details on the connector pin assignment. <Cable side connector type> Connector: DHD-RB50-20AN Recommended manufacturer: DDK Manual pulse generator connection terminal...

  • Page 103: Connection Of Remote I/O Unit

    7. CONNECTION OF REMOTE I/O UNIT 7.1 Outline of Remote I/O Unit 7. CONNECTION OF REMOTE I/O UNIT This chapter describes the connection of the remote I/O unit and machine control signals. 7.1 Outline of Remote I/O Unit The following eight types of signals can be input/output from the remote I/O unit (FCUA-DX according to the type and No.

  • Page 104: Names Of Each Remote I/O Unit Section

    7. CONNECTION OF REMOTE I/O UNIT 7.2 Names of Each Remote I/O Unit Section 7.2 Names of Each Remote I/O Unit Section FCUA-DX10 FCUA-DX11 / FCUA-DX12 FCUA-DX14 Front view Front view Front view (Front) (Front) (Front) Bottom Bottom Bottom view view view (Rear)

  • Page 105: Setting Of Station No. When Using Multiple Remote I/O Units

    7. CONNECTION OF REMOTE I/O UNIT 7.3 Setting of Station No. When Using Multiple Remote I/O Units 7.3 Setting of Station No. When Using Multiple Remote I/O Units When the remote I/O unit is connected with serial links (MC link B), multiple units can be used as long as the total No.
  • Page 106 7. CONNECTION OF REMOTE I/O UNIT 7.3 Setting of Station No. When Using Multiple Remote I/O Units <Setting example 3> FCUA-DX11□unit or FCUA-DX12□unit 3 units Base I/O unit SKIP ENC1 SV2SV1 CR31 RIO2 DCIN RIO1 No. of occupied No. of occupied No.

  • Page 107: Outline Of Digital Signal Input Circuit

    7. CONNECTION OF REMOTE I/O UNIT 7.4 Outline of Digital Signal Input Circuit 7.4 Outline of Digital Signal Input Circuit Sink type and source type share the digital signal input circuit. Connect according to each respective diagram below. Input circuit DI-L/DI-R (Machine side) 2.2kΩ...
  • Page 108 7. CONNECTION OF REMOTE I/O UNIT 7.4 Outline of Digital Signal Input Circuit Input conditions The input signals must be used within the following condition ranges. Sink type Source type 1 Input voltage at external contact ON 6V or less 18V or more, 25.2V or less 2 Input current at external contact ON 9mA or more...

  • Page 109: Outline Of Digital Signal Output Circuit

    7. CONNECTION OF REMOTE I/O UNIT 7.5 Outline of Digital Signal Output Circuit 7.5 Outline of Digital Signal Output Circuit The digital signal output circuit uses a sink type (DX1 0) or source type (DX1 1). Use within the specification ranges shown below. Output circuit Sink type Source type...

  • Page 110: Outline Of Analog Signal Output Circuit

    7. CONNECTION OF REMOTE I/O UNIT 7.6 Outline of Analog Signal Output Circuit 7.6 Outline of Analog Signal Output Circuit The analog signal output circuit can be used only for the FCUA-DX120/DX121/DX140/DX141. Output circuit 220Ω OV(LG) Output conditions 0V to ± 10V ( ± 5%) Output voltage 12bit ( ±...

  • Page 111: Outline Of Analog Signal Input Circuit

    7. CONNECTION OF REMOTE I/O UNIT 7.7 Outline of Analog Signal Input Circuit 7.7 Outline of Analog Signal Input Circuit The analog signal input circuit can be used only for the FCUA-DX140/DX141. Input circuit 150Ω OV(LG) Input conditions ± 15V Max.

  • Page 112: Connection Of Fcua-Dx10

    7. CONNECTION OF REMOTE I/O UNIT 7.8 Connection of FCUA-DX10 /14 Unit and Machine Control Signal 7.8 Connection of FCUA-DX10 Unit and Machine Control Signal Input Output Type of machine input/output signal and No. of points 32 points 32 points FCUA-DX10□...
  • Page 113 7. CONNECTION OF REMOTE I/O UNIT 7.8 Connection of FCUA-DX10 /14 Unit and Machine Control Signal <Signal assignment table> FCUA-DX10□/14□ <CAUTION> DI-L When using two or more remote I/O units or when connecting to the communication terminal, the signal Machine side assignment will differ.

  • Page 114: Connection Of Fcua-Dx14

    7. CONNECTION OF REMOTE I/O UNIT 7.9 Connection of FCUA-DX14 Unit and Analog Input/Output Signal 7.9 Connection of FCUA-DX14 Unit and Analog Input/Output Signal For the analog input/output signal, the R031 cable is connected to "AIO". Up to four input points and one output point of the analog input/output signal can be connected.

  • Page 115: Connection Of Fcua-Dx11

    7. CONNECTION OF REMOTE I/O UNIT 7.10 Connection of FCUA-DX11 Unit and Machine Control Signal 7.10 Connection of FCUA-DX11 Unit and Machine Control Signal Input Output Type of machine input/output signal and No. of points 64 points 48 points FCUA-DX11□ R300 cable/ R301 cable DI-L...
  • Page 116 7. CONNECTION OF REMOTE I/O UNIT 7.10 Connection of FCUA-DX11 Unit and Machine Control Signal <Signal assignment table> <CAUTION> FCUA-DX11□ When using two or more remote I/O units or when connecting to the communication terminal, the signal DI-L DI-R assignment will differ. Refer to the "PLC Interface Manual"...

  • Page 117: Connection Of Fcua-Dx12

    7. CONNECTION OF REMOTE I/O UNIT 7.11 Connection of FCUA-DX12 Unit and Machine Control Signal 7.11 Connection of FCUA-DX12 Unit and Machine Control Signal Analog Input Output Type of machine input/output output signal and No. of points 64 points 48 points 1 point FCUA-DX12□...
  • Page 118 7. CONNECTION OF REMOTE I/O UNIT 7.11 Connection of FCUA-DX12 Unit and Machine Control Signal <Signal assignment table> <CAUTION> When using two or more remote I/O units or when FCUA-DX12□ connecting to the communication terminal, the signal assignment will differ. Refer to the "PLC Interface DI-L DI-R Manual"...

  • Page 119: Cables

    7. CONNECTION OF REMOTE I/O UNIT 7.12 Cables 7.12 Cables The remote I/O unit cable types include the R300 and R301 types. The R300 cable has one end cut off, and the R301 cable is used for connection to the IDEC IZUMI Corporation terminal block BX1F-T40A (Note 1).

  • Page 120: Connection Of Scan Di/Do

    8. CONNECTION OF SCAN DI/DO 8.1 Outline 8. CONNECTION OF SCAN DI/DO 8.1 Outline The HR347/357 card is the machine operation board input/output card of the M60/M60S Series. It has a digital input/output and scan input/output, and is connected to the machine operation board and other devices.
  • Page 121 8. CONNECTION OF SCAN DI/DO 8.2 Hardware Interface (2) Pin assignment Remote I/O unit connection terminal RIO3A/B <Cable side connector type> Connector : 1-178288-3 1 I/O TXRX3 Contact : 1-175218-2 2 I/O TXRX3* Recommended manufacturer : Tyco Electronics AMP Power input terminal (24VDC) DCIN <Cable side connector type>...
  • Page 122 8. CONNECTION OF SCAN DI/DO 8.2 Hardware Interface Scan type input/output terminals CF35 LC3B LC3A LC2B LC2A LC1B LC1A LC0B LC0A LD7B* LD7A* (Note) LD6B* LD6A* The GND pin is not normally used. LD5B* LD5A* Do not connect the GND pin to the LD4B* LD4A* frame ground.

  • Page 123: Connections

    8. CONNECTION OF SCAN DI/DO 8.3 Connections 8.3 Connections (1) External power supply (DCIN) 24VDC is required for the HR347/HR357 card operation. Prepare a stabilized power supply that satisfies the following specifications. Output : 24VDC ± 5% Ripple : ± 5% (P-P) Rated output current: 2.5A ∗...
  • Page 124 8. CONNECTION OF SCAN DI/DO 8.3 Connections (3) Scan input (CF35) An example is shown of a scan input circuit manufactured by the machine manufacturer. Refer to 8.2 (2) "Pin assignment" for the connector pin assignments. CF35 KYCO* KYC1* KYC2* KYC3* KYC4* KYC5*...
  • Page 125 8. CONNECTION OF SCAN DI/DO 8.3 Connections (4) Scan output (CF35) An example is shown of a scan output circuit manufactured by the machine manufacturer. Refer to 8.2 (2) "Pin assignment" for the connector pin assignments. CF35 CF35 LC3B LC3A LC2B LC2A LC1A...
  • Page 126 8. CONNECTION OF SCAN DI/DO 8.3 Connections (5) Digital input (CF31) A source type input circuit corresponding to source output is shown. Sink type Source type (Machine side) (Machine side) HR3□7 HR3□7 CF31 CF31 24VDC 24VDC 2.2kΩ 2.2kΩ △ 0V(RG) △...
  • Page 127 8. CONNECTION OF SCAN DI/DO 8.3 Connections (6) Digital output (CF33) The HR357 output circuit is a source type (source output). Source type FCU6-HR3□7 CF33 24VDC (Machine side) Control circuit 0V(RG) CAUTION Do not apply any voltage to the connector other than that specified in this manual. Failure to observe this could cause bursting, damage, etc.

  • Page 128: Connection Of 200Ma Output Di/Do Unit Fcu6-Hr377

    9. CONNECTION OF 200mA OUTPUT DI/DO UNIT FCU6-HR377 9.1 Connection System Drawing 9. CONNECTION OF 200mA OUTPUT DI/DO UNIT FCU6-HR377 The HR377 is a DI/DO unit capable of a 200mA current output per 1 point. The DI/DO connector is common with the base I/O unit. 9.1 Connection System Drawing M60/M60S Series FCU6-HR377...
  • Page 129 9. CONNECTION OF 200mA OUTPUT DI/DO UNIT FCU6-HR377 9.1 Connection System Drawing Connector Explanation of functions name CF10 Connect with the control unit (servo drive unit, synchronous feed encoder, skip signal, remote I/O unit). CF11 Connect with the control unit (5VDC, RS-232C, manual pulse generator). Connect with the servo drive unit/spindle drive unit.
  • Page 130 9. CONNECTION OF 200mA OUTPUT DI/DO UNIT FCU6-HR377 9.1 Connection System Drawing Machine input/output DI/DO CF31 CF32 24VDC 0V(RG) 24VDC 0V(RG) 24VDC 0V(RG) 24VDC 0V(RG) CF33 CF34 24VDC 24VDC 0V(RG) 24VDC 24VDC 0V(RG) <Cable side connector type> * This examples shows CS1 set to "0" and CS2 Connector : 7940-6500SC set to "1".

  • Page 131: Connection Of Power Supply

    9. CONNECTION OF 200mA OUTPUT DI/DO UNIT FCU6-HR377 9.2 Connection of Power Supply 9.2 Connection of Power Supply 9.2.1 Connection of 1st Card's Power Supply Supply the 24VDC power to the DC24IN connector. The 5VDC power for control in the card is supplied from the control unit via the CF11 connector.

  • Page 132: Connection Of 2Nd Card's Power Supply

    9. CONNECTION OF 200mA OUTPUT DI/DO UNIT FCU6-HR377 9.2 Connection of Power Supply 9.2.2 Connection of 2nd Card's Power Supply When two or more units are connected as the expansion I/O of this 200mA-output DI/DO unit, supply the 5VDC power to the DC5IN connector on the second or following unit. I-119 Downloaded from ManualsNet.com...

  • Page 133: Connection Of Di/Do Signal

    9. CONNECTION OF 200mA OUTPUT DI/DO UNIT FCU6-HR377 9.3 Connection of DI/DO Signal 9.3 Connection of DI/DO Signal (1) CF31 and CF32 input circuit specifications The sink and source input is changed by connecting 24VDC to COM pin or connecting 0V (RG). There are 64 input points, and the pins X0 to X3F are used for input device numbers.
  • Page 134 9. CONNECTION OF 200mA OUTPUT DI/DO UNIT FCU6-HR377 9.3 Connection of DI/DO Signal (2) Specifications of CF33, CF34 output circuit The output is fixed to a source output. There are 64 output points, and the pins used for output device numbers are Y0 to Y3F. Use within the specification range shown below. (Machine side) FCU6-HR377 24VDC...

  • Page 135: Example Of Remote I/O Unit Connection

    9. CONNECTION OF 200mA OUTPUT DI/DO UNIT FCU6-HR377 9.4 Example of Remote I/O Unit Connection 9.4 Example of Remote I/O Unit Connection Normally one of these units is used. A remote I/O unit (RIO) is connected as an expansion I/O, and the No.

  • Page 136: Connection Of Servo Drive Unit

    9. CONNECTION OF 200mA OUTPUT DI/DO UNIT FCU6-HR377 9.5 Connection of Servo Drive Unit 9.5 Connection of Servo Drive Unit Connect the servo drive unit to SV1 (servo axis, PLC axis, spindle) and SV2 (auxiliary axis: MR-J2-CT) of the base I/O unit. * Connect a terminator or battery unit to the final servo drive unit.

  • Page 137: Connection Of Synchronous Feed Encoder

    9. CONNECTION OF 200mA OUTPUT DI/DO UNIT FCU6-HR377 9.6 Connection of Synchronous Feed Encoder 9.6 Connection of Synchronous Feed Encoder Connect the Synchronous feed encoder to ENC1 on the base I/O unit. When connecting the second unit, connect it to ENC2 on the control unit. <Related items>...

  • Page 138: Connection Of Skip Signal (Sensor)

    9. CONNECTION OF 200mA OUTPUT DI/DO UNIT FCU6-HR377 9.7 Connection of Skip Signal (sensor) 9.7 Connection of Skip Signal (sensor) Connect the skip signal to SKIP on the base I/O unit. The skip signal is used for processing the high-speed signals. Always shield the cable. (1) Skip signal cable FCU6-HR377 SKIP...

  • Page 139: Connection Of Manual Pulse Generator

    9. CONNECTION OF 200mA OUTPUT DI/DO UNIT FCU6-HR377 9.8 Connection of Manual Pulse Generator 9.8 Connection of Manual Pulse Generator To connect the manual pulse generators, connect an F020/021/022 cable to "HANDLE" connector. Up to three manual pulse generators can be connected. In addition to the standard +12V power supply type, the manual pulse generator of the +5V power supply specifications handle can be used with this unit by using a dedicated cable.
  • Page 140 9. CONNECTION OF 200mA OUTPUT DI/DO UNIT FCU6-HR377 9.8 Connection of Manual Pulse Generator When devices (pulse generators) other than manual pulse generators (HD60) are connected to the additional I/O units, use within the ranges shown in the following specifications. The commercially- available manual pulse generators include the 25 pulse/rev type and 100 pulse/rev type.

  • Page 141: Connector Pin Assignment

    9. CONNECTION OF 200mA OUTPUT DI/DO UNIT FCU6-HR377 9.9 Connector Pin Assignment 9.9 Connector Pin Assignment Control unit connection terminal CF10 Refer to section 4.2.8 Control Unit Connector Pin Assignment (CF10) for details on the connector pin assignment. <Cable side connector type> Plug : 10150-6000EL Shell : 10350-3210-000 Recommended manufacturer: 3M...
  • Page 142 9. CONNECTION OF 200mA OUTPUT DI/DO UNIT FCU6-HR377 9.9 Connector Pin Assignment Skip signal input connection terminal SKIP SKIP IN1 SKIP IN2 SKIP IN3 SKIP IN4 SKIP IN5 SKIP IN6 SKIP IN7 SKIP IN8 <Cable side connector type> Connector : CDA-15P Contact : CD-PC-111 Connect the connector case to shield.
  • Page 143 9. CONNECTION OF 200mA OUTPUT DI/DO UNIT FCU6-HR377 9.9 Connector Pin Assignment Control unit connection terminal CF11 Refer to section 4.2.8 Control Unit Connector Pin Assignment (CF11) for details on the connector pin assignment. <Cable side connector type> Connector: DHD-RB50-20AN Recommended manufacturer: DDK Manual pulse generator connection terminal HANDLE...

  • Page 144: Fuse For Machine Output Circuit Protection

    9. CONNECTION OF 200mA OUTPUT DI/DO UNIT FCU6-HR377 9.10 Fuse for Machine Output Circuit Protection 9.10 Fuse for Machine Output Circuit Protection At every 4-point output, the machine output (DO) circuit has a fuse for burning protection if any circuit should short-circuit.

  • Page 145: Connection Of 200Ma Output Di/Do Unit Fcu6-Hr378

    10. CONNECTION OF 200mA OUTPUT DI/DO UNIT FCU6-HR378 10.1 Connection System Drawing 10. CONNECTION OF 200mA OUTPUT DI/DO UNIT FCU6-HR378 The FCU6-HR378 is a DI/DO unit capable of a 200mA current output per 1 point. The DO output common is the 4-point common 13 block, and the 1-point 1 common is the 12-point common separated type. 10.1 Connection System Drawing M60/M60S Series FCU6-HR378 (1st card)
  • Page 146 10. CONNECTION OF 200mA OUTPUT DI/DO UNIT FCU6-HR378 10.1 Connection System Drawing Connector Explanation of functions name CF10 Connect with the control unit (servo drive unit, synchronous feed encoder, skip signal, remote I/O unit). CF11 Connect with the control unit (5VDC, RS-232C, manual pulse generator). Connect with the servo drive unit/spindle drive unit.
  • Page 147 10. CONNECTION OF 200mA OUTPUT DI/DO UNIT FCU6-HR378 10.1 Connection System Drawing Machine input/output Input/ Input/ Input/ Input/ Signal Signal Signal Signal output output output output C00003 C02023 C00407 C02427 CI0007 CI2027 C0080B C0282B C00C0F C02C2F CI080F CI282F C01013 C030 C031 C032 C01417...

  • Page 148: Connection Of Power Supply

    10. CONNECTION OF 200mA OUTPUT DI/DO UNIT HR378 10.2 Connection of Power Supply 10.2 Connection of Power Supply 10.2.1 Connection of 1st Card's Power Supply Supply the 24VDC power from the DC24IN connector or the I/O connector MJ2. When supplying the 24VDC power supply from the MJ2 connector, supply to all 24VDC pins and 0V (RG) pins.

  • Page 149: Connection Of 2Nd Card's Power Supply

    10. CONNECTION OF 200mA OUTPUT DI/DO UNIT HR378 10.2 Connection of Power Supply 10.2.2 Connection of 2nd Card's Power Supply When two or more units are connected as the expansion I/O of this 200mA-output DI/DO unit, supply the 5VDC power to the DC5IN connector on the second or following unit. I-136 Downloaded from ManualsNet.com...

  • Page 150: Connection Of Di/Do Signal

    10. CONNECTION OF 200mA OUTPUT DI/DO UNIT FCU6-HR378 10.3 Connection of DI/DO Signal 10.3 Connection of DI/DO Signal (1) MJ2 input circuit specifications The sink and source input is changed by connecting 24VDC to COM pin or connecting 0V (RG). There are 64 input points, and the pins X0 to X3F are used for input device numbers.
  • Page 151 10. CONNECTION OF 200mA OUTPUT DI/DO UNIT FCU6-HR378 10.3 Connection of DI/DO Signal External signal +24V Internal signal Relation of input common pin and DI input Common name Pin No. Corresponding input signal name CI0007 X00 to X07 CI080F X08 to X0F CI1017 X10 to X17 CI181F...
  • Page 152 10. CONNECTION OF 200mA OUTPUT DI/DO UNIT FCU6-HR378 10.3 Connection of DI/DO Signal (2) MJ3 output circuit specifications The output is fixed to a source output. There are 64 output points, and the pins used for output are Y0 to Y3F. Use within the specification range shown below. (Machine side) FCU6-HR378 24VDC...
  • Page 153 10. CONNECTION OF 200mA OUTPUT DI/DO UNIT FCU6-HR378 10.3 Connection of DI/DO Signal (3) Rotary switch (CS1, CS2) setting Rotary switch CS1: Sets the 32-point station No. with remote I/O communication 1CH DI: X0-X1F and DO: Y0-Y1F. This is normally used set to "0". Rotary switch CS2: Sets the 32-point station No.

  • Page 154: Example Of Remote I/O Unit Connection

    10. CONNECTION OF 200mA OUTPUT DI/DO UNIT FCU6-HR378 10.4 Example of Remote I/O Unit Connection 10.4 Example of Remote I/O Unit Connection Normally one of these units is used. A remote I/O unit is connected as an expansion I/O, and the No. of I/O points is configured to match the users' specifications.

  • Page 155: Connection Of Servo Drive Unit

    10. CONNECTION OF 200mA OUTPUT DI/DO UNIT FCU6-HR378 10.5 Connection of Servo Drive Unit 10.5 Connection of Servo Drive Unit Connect the servo drive unit to SV1 (servo axis, PLC axis, spindle) and SV2 (auxiliary axis: MR-J2-CT) of the base I/O unit. SH21/FCUA-R000 SH21/FCUA- R000 cable...

  • Page 156: Connection Of Synchronous Feed Encoder

    10. CONNECTION OF 200mA OUTPUT DI/DO UNIT FCU6-HR378 10.6 Connection of Synchronous Feed Encoder 10.6 Connection of Synchronous Feed Encoder Connect the encoder to ENC1 on the base I/O unit. When connecting the second unit, connect it to ENC2 on the control unit. Synchronous feed 1st unit encoder (1st unit)

  • Page 157: Connection Of Skip Signal (Sensor)

    10. CONNECTION OF 200mA OUTPUT DI/DO UNIT FCU6-HR378 10.7 Connection of Sip Signal (sensor) 10.7 Connection of Skip Signal (sensor) Connect the skip signal to SKIP connector on the base I/O unit. The skip signal is used for processing the high-speed signals. Always shield the cable. (1) Skip signal cable FC U 6 - H R 3 78 SKIP...

  • Page 158: Connection Of Manual Pulse Generator

    10. CONNECTION OF 200mA OUTPUT DI/DO UNIT FCU6-HR378 10.8 Connection of Manual Pulse Generator 10.8 Connection of Manual Pulse Generator To connect the manual pulse generators, connect an F020/021/022 cable to "HANDLE" connector. Up to three manual pulse generators can be connected. In addition to the standard 12VDC power supply type, the manual pulse generator of the 5VDC power supply specifications can be used with this unit by using a dedicated cable.
  • Page 159 10. CONNECTION OF 200mA OUTPUT DI/DO UNIT FCU6-HR378 10.8 Connection of Manual Pulse Generator When devices (pulse generators) other than manual pulse generators (HD60) are connected to the FCU6-HR378, use within the ranges shown in the following specifications. The commercially- available manual pulse generators include the 25 pulse/rev type and 100 pulse/rev type.

  • Page 160: Connector Pin Assignment

    10. CONNECTION OF 200mA OUTPUT DI/DO UNIT FCU6-HR378 10.9 Connector Pin Assignment 10.9 Connector Pin Assignment Control unit connection terminal CF10 Refer to section 4.2.8 Control Unit Connector Pin Assignment (CF10) for details on the connector pin assignment. <Cable side connector type> Plug : 10150-6000EL Shell : 10350-3210-000 Recommended manufacturer: 3M...
  • Page 161 10. CONNECTION OF 200mA OUTPUT DI/DO UNIT FCU6-HR378 10.9 Connector Pin Assignment Skip signal input connection terminal SKIP SKIP IN1 SKIP IN2 SKIP IN3 SKIP IN4 SKIP IN5 SKIP IN6 SKIP IN7 <Cable side connector type> SKIP IN8 Connector : CDA-15P Contact : CD-PC-111 Case...
  • Page 162 10. CONNECTION OF 200mA OUTPUT DI/DO UNIT FCU6-HR378 10.9 Connector Pin Assignment Control unit connection terminal CF11 Refer to section 4.2.8 Control Unit Connector Pin Assignment (CF11) for details on the connector pin assignment. <Cable side connector type> Connector: DHD-RB50-20AN Recommended manufacturer: DDK Manual pulse generator connection terminal HANDLE...

  • Page 163: Fuse For Machine Output Circuit Protection

    10. CONNECTION OF 200mA OUTPUT DI/DO UNIT FCU6-HR378 10.10 Fuse for Machine Output Circuit Protection 10.10 Fuse for Machine Output Circuit Protection At every 4-point output, the machine output (DO) circuit has a fuse for burning protection if any circuit should short-circuit.

  • Page 164: Explanation Of Led Function

    10. CONNECTION OF 200mA OUTPUT DI/DO UNIT FCU6-HR378 10.11 Explanation of LED Function 10.11 Explanation of LED Function Status Name Function Color Correspondence for error When During normal error LED 1 24IN 24VDC input check Green Not lit Check 24VDC voltage (two- Rotary switch [CS1] setting station Check each remote I/O unit's...

  • Page 165: Connection Of Qy231 Extended I/O Card

    11. CONNECTION OF QY231 EXTENDED I/O CARD 11.1 Outline 11. CONNECTION OF QY231 EXTENDED I/O CARD 11.1 Outline QY231 is the machine input/output and operation board input/output card connected to the base I/O unit's remote I/O communication or communication terminal remote I/O communication (MC link B). No.
  • Page 166 11. CONNECTION OF QY231 EXTENDED I/O CARD 11.2 Hardware Interface (2) Pin assignments Remote I/O unit connection terminal CSH41A/B <Cable side connector type> Connector : 1-178288-3 1 I/O TXRX Contact : 1-175218-2 2 I/O TXRX* Recommended manufacturer : 0V(LG) Tyco Electronics AMP Power input terminal (24VDC) <Cable side connector type>...
  • Page 167 11. CONNECTION OF QY231 EXTENDED I/O CARD 11.2 Hardware Interface Machine output terminal CFD83 CFD83 24VDC <Cable side connector type> Connector : MRP50M01 Contact : MRPM102 Case : MR50W Recommended manufacturer : HONDA TSUSHIN KOGYO 0V(RG) * This examples shows CS1 set to ※CS1 を｢0｣に設定した場合の例です。...

  • Page 168: Connections

    11. CONNECTION OF QY231 EXTENDED I/O CARD 11.3 Connections 11.3 Connections (1) External power supply (DCIN) 24VDC is required for card operation. Prepare a stabilized power supply that satisfies the following specifications. Rated output : 24VDC ± 5% * The rated output current is the value when using 60mA × 48 points Ripple : ±...
  • Page 169 11. CONNECTION OF QY231 EXTENDED I/O CARD 11.3 Connections (3) Machine input terminal (CMD81, CMD82) The following shows the sink type input circuit corresponding to the machine side sink output, and source type input circuit corresponding to the machine side source output. Sink type Source type QY231...
  • Page 170 11. CONNECTION OF QY231 EXTENDED I/O CARD 11.3 Connections (4) Machine output terminal (CFD83) The QY231 output circuit is a source type (source output). Source type QY231 24VDC CFD83 (Machine side) Control circuit 0V(RG) CAUTION Do not apply any voltage to the connector other than that specified in this manual. Failure to observe this could cause bursting, damage, etc.
  • Page 171 11. CONNECTION OF QY231 EXTENDED I/O CARD 11.3 Connections 1) Connection of the remote I/O unit When the remote I/O unit is connected with a serial link, multiple units can be combined and used in a range of eight or less total occupied stations. (Refer to the Connection Manual, Chapter 6 "CONNECTION OF REMOTE I/O UNIT"...

  • Page 172: Option Card

    12. OPTION CARD 12.1 External PLC Link I (M-NET Interface) 12. OPTION CARD 12.1 External PLC Link I (M-NET Interface) The Mitsubishi sequencer (MELSEC A Series) and MELDAS60 Series can be connected serially. A multi-drop link can be established, but the NC side cannot be set as the master station. This function is an option.

  • Page 173: Connection With Melsec

    12. OPTION CARD 12.1 External PLC Link I (M-NET Interface) 12.1.3 Connection with MELSEC MELDAS60 act as serial link slave stations. An example of the connection is shown below. Refer to each sequencer manual when connecting with the NC side control unit. MELSEC base unit This cable must be prepared by user.

  • Page 174: External Plc Ii (Melsec Bus Connection)

    12. OPTION CARD 12.2 External PLC II (MELSEC bus connection) 12.2 External PLC II (MELSEC bus connection) The Mitsubishi sequencer (MELSEC A Series) and MELDAS60/60S Series can be connected with a bus. Up to four NC control units can be connected to one sequencer. One NC unit occupies one stage (0 slot) of the sequencer extension unit.

  • Page 175: Connection Of High-Speed Program Server Unit

    12. OPTION CARD 12.3 Connection of High-speed Program Server Unit 12.3 Connection of High-speed Program Server Unit The high-speed program server function is used by adding the high-speed program server unit (FCU6-EP203-1), in which the ATA memory card HR831 and Ethernet card HR832 are assembled. The memory card has the ATA specifications, and either the 100BASE-TX or the 10BASE-T type Ethernet can be used.

  • Page 176: Inserting The Ic Card

    12. OPTION CARD 12.3 Connection of High-speed Program Server Unit 12.3.2 Inserting the IC Card The SanDisk ATA type flash ROM can be used for the IC card. There are cases when brands other than SanDisk cannot be used. Always turn the control unit power OFF before inserting or ejecting the IC card. Take care to the orientation of the mark on the IC card, and insert it from the top of the control unit.

  • Page 177: Connection Of Ethernet Cable

    12. OPTION CARD 12.3 Connection of High-speed Program Server Unit 12.3.3 Connection of Ethernet Cable Select a shielded cable for the Ethernet cable, and connect both ends to the FG. For the high-speed program server, refer to the following drawing, lead out the FG wire from the cable and connect to the control unit's FG terminal.

  • Page 178: Connection Of Ethernet Function

    12. OPTION CARD 12.4 Connection of Ethernet Function 12.4 Connection of Ethernet Function The HR534 card is used to use Ethernet communication. Either the 10BASE-T or 10BASE-5 Ethernet can be selected for HR534. When using 10BASE-5, set the changeover switch SW1 shown below up, and when using the 10BASE-T, set SW1 down.

  • Page 179: Connection Of I/O Device By Cc-Link

    12. OPTION CARD 12.5 Connection of I/O device by CC-link 12.5 Connection of I/O device by CC-link When connecting I/O device by CC-Link, HR576 card is required to be mounted in the expansion slot of the control unit. Connect a dedicated cable for CC-Link cable to a terminal block of HR576 card. Always connect a terminator (accessory) to the unit which serves as the final station.

  • Page 180: Connector Pin Assignment

    12. OPTION CARD 12.5 Connection of I/O device by CC-link 12.5.2 Connector Pin Assignment CC-Link connection I/O DA terminal <Cable side connector type> Crimp terminal: V1.25-3 I/O DB Recommended manufacturer: JST CAUTION Incorrect connections could damage the device, so always connect the cable to the designated connector.
  • Page 181 12. OPTION CARD 12.5 Connection of I/O device by CC-link Correspondence of terminal name and cable color Terminal name Cable color Blue White Yellow Grounding cable (shielded) (Note 1) In the CC-Link system, when a cable other than a dedicated cable for CC-Link is used, the performance cannot be assured.

  • Page 182: Connection Of External Battery Unit

    13. CONNECTION OF EXTERNAL BATTERY UNIT 13. CONNECTION OF EXTERNAL BATTERY UNIT This battery unit is installed in each unit as the NC data backup and servo (feed axis and auxiliary axis) absolute position backup. It can be replaced from outside the electric cabinet. The NC data backup battery is used with the F240 cable connected to the control unit power supply card battery connection BAT connector, and the CF05 connector on the external battery unit.

  • Page 183: Appendix 1 Outline Drawing

    APPENDIX 1 OUTLINE DRAWING Appendix 1.1 Control Unit Outline Drawing APPENDIX 1 OUTLINE DRAWING Appendix 1.1 Control Unit Outline Drawing Appendix 1.1.1 M64A Control Unit Outline Drawing 4-M5 screw hole CBUS 1 CBUS 2 OPEN DC IN DC OUT PS EMG BAT ALM CF11 CF10...

  • Page 184: Appendix 1.1.2 M64As/64S/65/65S/66/66S Control Unit Outline Drawing

    APPENDIX 1 OUTLINE DRAWING Appendix 1.1 Control Unit Outline Drawing Appendix 1.1.2 M64AS/64S/65/65S/66/66S Control Unit Outline Drawing Fan cover projection 4-M5 screw hole I-171 Downloaded from ManualsNet.com search engine...

  • Page 185: Appendix 1.2 Communication Terminal Outline Drawing

    APPENDIX 1 OUTLINE DRAWING Appendix 1.2 Communication Terminal Outline Drawing Appendix 1.2 Communication Terminal Outline Drawing Appendix 1.2.1 FCUA-CT100/CT120 I-172 Downloaded from ManualsNet.com search engine...

  • Page 186: Appendix 1.2.2 Fcua-Cr10

    APPENDIX 1 OUTLINE DRAWING Appendix 1.2 Communication Terminal Outline Drawing Appendix 1.2.2 FCUA-CR10 I-173 Downloaded from ManualsNet.com search engine...

  • Page 187: Appendix 1.2.3 Fcua-Kb10/Kb12/El10

    APPENDIX 1 OUTLINE DRAWING Appendix 1.2 Communication Terminal Outline Drawing Appendix 1.2.3 FCUA-KB10/KB12/EL10 * This is a special part. Contact Mitsubishi to place an order. I-174 Downloaded from ManualsNet.com search engine...

  • Page 188: Appendix 1.2.4 Fcua-Ld100

    APPENDIX 1 OUTLINE DRAWING Appendix 1.2 Communication Terminal Outline Drawing Appendix 1.2.4 FCUA-LD100 SH21 cable (FCUA-R000) CR02 connector CR02 (Square hole dimensions) I-175 Downloaded from ManualsNet.com search engine...

  • Page 189: Appendix 1.2.5 Fcua-Ld10

    APPENDIX 1 OUTLINE DRAWING Appendix 1.2 Communication Terminal Outline Drawing Appendix 1.2.5 FCUA-LD10 SH21 cable (FCUA-R000) CR02 connector CR02 I-176 Downloaded from ManualsNet.com search engine...

  • Page 190: Appendix 1.2.6 Fcu6-Dut32

    APPENDIX 1 OUTLINE DRAWING Appendix 1.2 Communication Terminal Outline Drawing Appendix 1.2.6 FCU6-DUT32 I-177 Downloaded from ManualsNet.com search engine...

  • Page 191: Appendix 1.2.7 Fcu6-Dut33

    APPENDIX 1 OUTLINE DRAWING Appendix 1.2 Communication Terminal Outline Drawing Appendix 1.2.7 FCU6-DUT33 I-178 Downloaded from ManualsNet.com search engine...

  • Page 192: Appendix 1.2.8 Fcua-Kb20/Kb30

    APPENDIX 1 OUTLINE DRAWING Appendix 1.2 Communication Terminal Outline Drawing Appendix 1.2.8 FCUA-KB20/KB30 SH21 cable (FCUA-R000) CR02 connector CR02 I-179 Downloaded from ManualsNet.com search engine...

  • Page 193: Appendix 1.2.9 Fcu6-Kb021/Kb031

    APPENDIX 1 OUTLINE DRAWING Appendix 1.2 Communication Terminal Outline Drawing Appendix 1.2.9 FCU6-KB021/KB031 I-180 Downloaded from ManualsNet.com search engine...

  • Page 194: Appendix 1.2.10 Fcu6-Dun22

    APPENDIX 1 OUTLINE DRAWING Appendix 1.2 Communication Terminal Outline Drawing Appendix 1.2.10 FCU6-DUN22 110 (Wiring allowance) (8.4-type color TFT) Menu key 260 (Display unit outline) 250 ± 0.3 Square hole 4 - M3 screw Panel cut drawing I-181 Downloaded from ManualsNet.com search engine...

  • Page 195: Appendix 1.2.11 Fcu6-Kb022

    APPENDIX 1 OUTLINE DRAWING Appendix 1.2 Communication Terminal Outline Drawing Appendix 1.2.11 FCU6-KB022 110 (Wiring allowance) 140 (Keyboard outline) 130±0.3 Square hole 4-M3 screw Panel cut drawing I-182 Downloaded from ManualsNet.com search engine...

  • Page 196: Appendix 1.2.12 Key Arrangement

    APPENDIX 1 OUTLINE DRAWING Appendix 1.2 Communication Terminal Outline Drawing Appendix 1.2.12 Key Arrangement (1) Appearance of CT100/LD100/separate type FCUA-CR10 + KB10/KB12 and FCUA-EL10 + KB10/KB12 Alphabetic character, numer ical character, and sym bol keys READY L ED Setting keys Function selection keys MITSUBISHI READY...

  • Page 197: Appendix 1.3 Base I/O Unit Outline Drawing

    APPENDIX 1 OUTLINE DRAWING Appendix 1.3 Base I/O Unit Outline Drawing Appendix 1.3 Base I/O Unit Outline Drawing 4-M5 screw hole 4-M5ネジ用穴 SKIP SKIP ENC1 ENC1 SV2 SV1 SV2 SV1 CR31 CR31 CF31 CF32 CF31 CF32 CF33 CF34 CF33 CF34 CF11 CF11 RI02 RI01 DCIN...

  • Page 198: Appendix 1.4 Remote I/O Unit Outline Drawing

    APPENDIX 1 OUTLINE DRAWING Appendix 1.4 Remote I/O Unit Outline Drawing Appendix 1.4 Remote I/O Unit Outline Drawing Wiring allowance Bottom Installation hole 2-M5-0.8 screw I-185 Downloaded from ManualsNet.com search engine...

  • Page 199: Appendix 1.5 Hr347/357 (Scan I/O) Card Outline Drawing

    APPENDIX 1 OUTLINE DRAWING Appendix 1.5 HR347/357 (Scan I/O) Card Outline Drawing Appendix 1.5 HR347/357 (Scan I/O) Card Outline Drawing SC A N 2 SC A N 1 D I O (Scan DI/DO: 64/64) C F 3 5 C S 3 C S 2 C S 1 Ø4.5...

  • Page 200: Appendix 1.6 Fcu6-Hr377 Unit Outline Drawing

    APPENDIX 1 OUTLINE DRAWING Appendix 1.6 FCU6-HR377 Unit Outline Drawing Appendix 1.6 FCU6-HR377 Unit Outline Drawing I-187 Downloaded from ManualsNet.com search engine...

  • Page 201: Appendix 1.7 Fcu6-Hr378 Unit Outline Drawing

    APPENDIX 1 OUTLINE DRAWING Appendix 1.7 FCU6-HR378 Unit Outline Drawing Appendix 1.7 FCU6-HR378 Unit Outline Drawing I-188 Downloaded from ManualsNet.com search engine...

  • Page 202: Appendix 1.8 Qy231 Card Outline Drawing

    APPENDIX 1 OUTLINE DRAWING Appendix 1.8 QY231 Card Outline Drawing Appendix 1.8 QY231 Card Outline Drawing (SW1) mounted CMD81 CFD83 CMD82 167±0. 3 ∗ The PCB height (depth) will be approx. 40mm when the connector is inserted, so secure a space larger than that during installation.

  • Page 203: Appendix 1.9 Example Of Control Unit And Fcu6-Hr377 Layout

    APPENDIX 1 OUTLINE DRAWING Appendix 1.9 Example of Control Unit and FCU6-HR377 Layout Appendix 1.9 Example of Control Unit and FCU6-HR377 Layout The FCU6-HR377 part height is max. 25mm. When overlaying the FCU6-HR377 and control unit as shown in the drawing, arrange the control unit 30mm or more away from the FCU6-HR377 PCB surface.

  • Page 204: Appendix 1.10 Example Of Control Unit And Fcu6-Hr378 Layout

    APPENDIX 1 OUTLINE DRAWING Appendix 1.10 Example of Control Unit and FCU6-HR378 Layout Appendix 1.10 Example of Control Unit and FCU6-HR378 Layout The FCU6-HR377 part height is max. 25mm. When overlaying the FCU6-HR377 and control unit as shown in the drawing, arrange the control unit 30mm or more away from the HR FCU6-377 PCB surface.

  • Page 205: Appendix 1.11 Manual Pulse Generator (Hd60) Outline Drawing

    APPENDIX 1 OUTLINE DRAWING Appendix 1.11 Manual Pulse Generator (HD60) Outline Drawing Appendix 1.11 Manual Pulse Generator (HD60) Outline Drawing 3-M4 stud bolts L10 Packing t2.0 12V 0V Installation other than M3 × 6 not possible 8.89 7.60 27±0.5 3 - ø4.8 hole ø62 hole +2.0 ø772±0.2 Panel cut drawing...

  • Page 206: Appendix 1.12 Synchronous Feed Encoder (Ose-1024-3-15-68) Outline Drawing

    APPENDIX 1 OUTLINE DRAWING Appendix 1.12 Synchronous Feed Encoder (OSE-1024-3-15-68) Outline Drawing Appendix 1.12 Synchronous Feed Encoder (OSE-1024-3-15-68) Outline Drawing Caution plate Detector (1024 pulse/rev) 4-ø5.4 hole 1chA 1chZ 1chB 19.5 1chA* Case 1chZ* ground 1chB* Synchronous feed encoder side 97F3102E20-29P (or equivalent) -0.012 -0.042...

  • Page 207: Appendix 1.13 Hr591 (I/O Link Relay Branching Wire) Card Outline Drawing

    APPENDIX 1 OUTLINE DRAWING Appendix 1.13 HR591 (I/O link relay branching wire) Card Outline Drawing Appendix 1.13 HR591 (I/O link relay branching wire) Card Outline Drawing 4 - 4.5 hole AUX-OUT AUX-IN Appendix 1.14 HR211 Card Outline Drawing HR211A Not used 6- 4 CF11 RS232C...

  • Page 208: Appendix 1.15 Qy261 Card Outline Drawing

    APPENDIX 1 OUTLINE DRAWING Appendix 1.15 QY261 Card Outline Drawing Appendix 1.15 QY261 Card Outline Drawing 4 - 4.5 hole +24V CBH28 CBH38 CBH48 CBH58 I-195 Downloaded from ManualsNet.com search engine...

  • Page 209: Appendix 1.16 External Battery Unit Outline Drawing

    APPENDIX 1 OUTLINE DRAWING Appendix 1.16 External Battery Unit Outline Drawing Appendix 1.16 External Battery Unit Outline Drawing Servo drive unit battery Punched hole I-196 Downloaded from ManualsNet.com search engine...

  • Page 210: Appendix 1.17 Outline And Installation Outline Drawing

    APPENDIX 1 OUTLINE DRAWING Appendix 1.17 Outline and Installation Outline Drawing for Grounding Plate and Clamp Fitting Appendix 1.17 Outline and Installation Outline Drawing for Grounding Plate and Clamp Fitting The shield wire generally only needs to be grounded to the connector's case Cable frame.

  • Page 211: Appendix 1.18 F Installation Plate Outline Drawing

    APPENDIX 1 OUTLINE DRAWING Appendix 1.18 F Installation Plate Outline Drawing Appendix 1.18 F Installation Plate Outline Drawing 47.1±0.2 42.6±0.2 Square hole Base I/O unit Example of use with RS-232C devices RS-232C device Cross cable F032 cable RS23 2C F mounting plate Cabinet side wall Max.

  • Page 212: Appendix 2 Cable Drawings

    APPENDIX 2 CABLE DRAWINGS APPENDIX 2 CABLE DRAWINGS List of cable type Appendix No. Cable type Application Max. length Standard cable length Appendix 2.1 SH21 cable MC link A communication (servo/display) (Note 1) 30m Appendix 2.2 SH41 cable MC link B communication (Remote I/O 0.5m communication) Appendix 2.3...
  • Page 213 APPENDIX 2 CABLE DRAWINGS Maximum cable length I/O base unit SH21 Servo dr ive unit F010 Control unit SH41 Expansion F050 RIO1 Remote I/O unit I/O unit RIO2 F040 Synchronous feed encoder (Note 2) Symbols for writing cable drawings The following symbols are used in the cable drawings. indicates twist.

  • Page 214: Appendix 2.1 Sh21 Cable (Servo Drive Unit)

    APPENDIX 2 CABLE DRAWINGS Appendix 2.1 SH21 cable Appendix 2.1 SH21 cable (Servo drive unit) Cable type: SH21 cable Usage: MC link A communication (servo/display) Appendix 2.1 Servo drive unit Connector name : SV1, SV2 (SH21/R000) Plug : 10120-6000EL SV1, SV2 (CSH21) Shell : 10320-3210-000 Plug : 10120-6000EL Recommended manufacturer: 3M...

  • Page 215: Appendix 2.4 F010 Cable (Control Unit Interface)

    APPENDIX 2 CABLE DRAWINGS Appendix 2.4 F010 cable Appendix 2.4 F010 cable (Control unit interface) Cable type: F010 cable Usage: Connection between control unit and base I/O unit Appendix 2.4 Connector name : CF10 Connector name : CF10 CF10 CF10 TXRX1 TXRX1* TXRX2...

  • Page 216: Appendix 2.5 F020/021/022 Cable (Manual Pulse Generator)

    APPENDIX 2 CABLE DRAWINGS Appendix 2.5 F020/021/022 cable Appendix 2.5 F020/021/022 cable (Manual pulse generator) Cable type: F020/021/02 cable Usage: Manual pulse generator Appendix 2.5 Connector name : HANDLE HANDLE Cable name 1ch 2ch 3ch F020 cable +12V F021 cable F022 cable Note: The circle indicates the station...

  • Page 217: Appendix 2.6 F030/031/032 Cable (Rs-232C)

    APPENDIX 2 CABLE DRAWINGS Appendix 2.6 F030/031/032 cable Appendix 2.6 F030/031/032 cable (RS-232C) Cable type: F030/031/032 cable Usage: RS-232C device Appendix 2.6 Connector name: RS232C Connector name: (Port No.1) Connector name: (Port No.2) (Port No.1) RS232C F installation plate: Refer to Appwndix 1.18 SD1(SD3) (F installation plate outline drawing).

  • Page 218: Appendix 2.7 F040/041 Cable (Synchronous Feed Encoder)

    APPENDIX 2 CABLE DRAWINGS Appendix 2.7 F040/041 cable Appendix 2.7 F040/041 cable (Synchronous feed encoder) Cable type: F040/041 cable Usage: Synchronous feed encoder Appendix 2.7 Connector name : ENC1 (ENC2) Connector : MS3106B20-29S F040 Cable clamp: MS3057-12A cable Recommended manufacturer: ITT Canon Connector : MS3106B20-29S...

  • Page 219: Appendix 2.9 F070 Cable (24Vdc Input)

    APPENDIX 2 CABLE DRAWINGS Appendix 2.9 F070 cable Appendix 2.9 F070 cable (24VDC input) Cable type: F070 cable Usage: 24VDC input Reference: For HR377/378 5VDC input Appendix 2.9 Connector name : DC24IN Connector name: DC5IN DC24IN +24V +24V Wire material : B-18 (19) U × 2SJ-1 × 9 Recommended manufacturer: Connector : 2-178288-5 Sumitomo Electric Industries...

  • Page 220: Appendix 2.11 F190 Cable (Rs-232C Device)

    APPENDIX 2 CABLE DRAWINGS Appendix 2.11 F190 cable Appendix 2.11 F190 cable (RS-232C device) Cable type: F190 cable Usage: RS-232C device Appendix 2.11 Connection between M6 control unit (CF11) and RS-232C (Maintenance-dedicated cable) Connector name : CF11 Connector name : Port No.1 CF190 Connector name : Port No.2...

  • Page 221: Appendix 2.12 F240 Cable Manufacturing Drawing (External Battery Unit)

    APPENDIX 2 CABLE DRAWINGS Appendix 2.12 F240 Cable Manufacturing Drawing Appendix 2.12 F240 Cable Manufacturing Drawing (External battery unit) Application: Connection between external battery unit FCU6-BT4D1 and NC control unit List of parts used * Refer to section 13. Connection of External Battery Part name/type Manufacturer Qty.

  • Page 222: Appendix 2.13 Fcua-R031 Cable Manufacturing Drawing (Analog Signal Input /Output)

    APPENDIX 2 CABLE DRAWINGS Appendix 2.13 FCUA-R031 Cable Manufacturing Drawing Appendix 2.13 FCUA-R031 Cable Manufacturing Drawing (Analog signal input /output) Application: Analog signal input/output Option (compatible connector set) FCUA-CS000 (Note that only the control unit side connector is compatible.) List of parts used Assembly drawing Part name/model Manufacturer...

  • Page 223: Appendix 2.14 Fcua-R211 Cable Manufacturing Drawing (Communication Terminal Communication)

    APPENDIX 2 CABLE DRAWINGS Appendix 2.14 FCUA-R211 Cable Manufacturing Drawing Appendix 2.14 FCUA-R211 Cable Manufacturing Drawing (Communication terminal communication) Application: Connection between control unit and remote I/O unit Connection between remote I/O unit and remote I/O unit Connection between remote I/O unit and communication terminal Option (corresponding connector set) FCUA-CN211 (Note that when a one-end connector and contact are used, there is no crimp terminal)

  • Page 224: Appendix 2.15 Fcua-R220 Cable Manufacturing Drawing (24Vdc Input)

    APPENDIX 2 CABLE DRAWINGS Appendix 2.15 FCUA-R220 Cable Manufacturing Drawing Appendix 2.15 FCUA-R220 Cable Manufacturing Drawing (24VDC input) Application: Supply of 24VDC to remote I/O unit Option (compatible connector set) and communication terminal. FCUA-CN220 (Note that this corresponds only to the connector on the control unit side.) Assembly drawing List of parts used...

  • Page 225: Appendix 2.16 Fcua-R500 Cable Manufacturing Drawing [External Plc Link Ii (Melsec Bus Connection) A1S Type]

    APPENDIX 2 CABLE DRAWINGS Appendix 2.16 FCUA-R500 Cable Manufacturing Drawing Appendix 2.16 FCUA-R500 Cable Manufacturing Drawing [External PLC link II (MELSEC bus connection) A1S type] Application: Connection between extension Option (compatible connector set) unit and MELSEC FCUA-CS500 (connector A1S type) Connection between extension unit and extension unit Assembly drawing...
  • Page 226 APPENDIX 2 CABLE DRAWINGS Appendix 2.16 FCUA-R500 Cable Manufacturing Drawing Connection diagram I-213 Downloaded from ManualsNet.com search engine...

  • Page 227: Appendix 2.17 Fcua-R501 Cable Manufacturing Drawing

    APPENDIX 2 CABLE DRAWINGS Appendix 2.17 FCUA-R501 Cable Manufacturing Drawing Appendix 2.17 FCUA-R501 Cable Manufacturing Drawing [External PLC link II (MELSEC bus connection) A3N type] Application: Connection between extension Option (compatible connector set) unit and MELSEC FCUA-CS501 (connector A3N type) Assembly drawing MELSEC side Extension unit side...
  • Page 228 APPENDIX 2 CABLE DRAWINGS Appendix 2.17 FCUA-R501 Cable Manufacturing Drawing Connection diagram I-215 Downloaded from ManualsNet.com search engine...

  • Page 229: Appendix 2.18 Enc-Sp1 Cable (Spindle Drive Unit)

    APPENDIX 2 CABLE DRAWINGS Appendix 2.18 ENC-SP1 cable Appendix 2.18 ENC-SP1 cable (Spindle drive unit) Cable type: ENC-SP1 cable Usage: Spindle drive unit Appendix 2.18 Connector name : ENC1 (ENC2) Connector name : CN8 Spindle drive side ENC1 (ENC2) Twist ENC1A (ENC2A) ENC1A*(ENC2A*) ENC1B (ENC2B)

  • Page 230: Appendix 2.20 M-Tm Terminator

    APPENDIX 2 CABLE DRAWINGS Appendix 2.20 M-TM Terminator Appendix 2.20 M-TM Terminator Application: Control unit – Final control unit terminator when multiple units are connected Assembly drawing List of parts used 1 2 3 Part name/model Manufacturer Q’ty Connector 10120-3000VE Connector case 10320-52F0-008 Resistor...

  • Page 231: Appendix 2.21 R-Tm Terminator

    APPENDIX 2 CABLE DRAWINGS Appendix 2.21 R-TM Terminator Appendix 2.21 R-TM Terminator Application: Remote I/O unit (MC link B communication) terminator Assembly drawing List of parts used Part name/model Manufacturer Q’ty Connector Tyco 1-178288-3 Electronics (X type) Tyco Connector case Electronics 1-175216-2 Resistor...

  • Page 232: Appendix 3 List Of Connector Sets

    APPENDIX 3 LIST OF CONNECTOR SETS APPENDIX 3 LIST OF CONNECTOR SETS I-219 Downloaded from ManualsNet.com search engine...

  • Page 233: Appendix 4 Emc Installation Guidelines

    APPENDIX 4 EMC INSTALLATION GUIDELINES Appendix 4.1 Introduction APPENDIX 4 EMC INSTALLATION GUIDELINES Appendix 4.1 Introduction EMC Directives became mandatory as of January 1, 1996. The subject products must have a CE mark attached indicating that the product complies with the Directives. As the NC unit is a component designed to control machine tools, it is believed that it is not a direct EMC Directives subject.

  • Page 234: Appendix 4.2 Emc Directives

    APPENDIX 4 EMC INSTALLATION GUIDELINES Appendix 4.2 EMC Directives Appendix 4.2 EMC Directives The EMC Directives largely regulate the following two items. • Emission ..Capacity to prevent output of obstructive noise that adversely affects external devices. • Immunity ..Capacity to not malfunction due to obstructive noise from external source. The details of each level are classified in the table below.

  • Page 235: Appendix 4.3 Emc Measures

    APPENDIX 4 EMC INSTALLATION GUIDELINES Appendix 4.3 EMC Measures Appendix 4.3 EMC Measures The main items relating to EMC measures include the following. (1) Store the device in a sealed metal panel. (2) Ground all conductors that are floating electrically. Decrease the impedance. (3) Increase the distance between the drive line and signal wire.

  • Page 236: Appendix 4.4 Panel Structure

    APPENDIX 4 EMC INSTALLATION GUIDELINES Appendix 4.4 Panel Structure Appendix 4.4 Panel Structure The design of the panel is a very important factor for the EMC measures, so take the following measures into consideration. Appendix 4.4.1 Measures for Control Panel Body (1) Use metal for all members configuring the panel.

  • Page 237: Appendix 4.4.2 Measures For Door

    APPENDIX 4 EMC INSTALLATION GUIDELINES Appendix 4.4 Panel Structure Appendix 4.4.2 Measures for Door (1) Use metal for all members configuring the door. (2) When joining the door, use a gasket to lower the impedance of the contacting sections, or use a structure with a large contact area as shown below.

  • Page 238: Appendix 4.4.3 Measures For Power Supply

    APPENDIX 4 EMC INSTALLATION GUIDELINES Appendix 4.4 Panel Structure Appendix 4.4.3 Measures for Power Supply Shield the power supply section and insert a filter to prevent the noise from flowing in or out. Device Device Radiated noise Flow out Radiated noise Partition Conductive AC input...

  • Page 239: Appendix 4.5 Measures For Wiring In Panel

    APPENDIX 4 EMC INSTALLATION GUIDELINES Appendix 4.5 Measures for Wiring in Panel Appendix 4.5 Measures for Wiring in Panel Cables act as antennas to propagate unnecessary noise, and thus must be appropriately shielded and treated. The following measures must be sufficiently considered for the cables (SH21/F010/ FCUA-R211) that carry out high-speed communication.

  • Page 240: Appendix 4.5.2 Nc Unit Grounding Wire

    APPENDIX 4 EMC INSTALLATION GUIDELINES Appendix 4.5 Measures for Wiring in Panel Appendix 4.5.2 NC Unit Grounding Wire Operation panel Keyboard unit Display unit FCUA-KB FCU6-DU CNZ22 CR01 CR03 NC K/B CNZ24 CR02 CR05 CR06 FG cable FG cable FG cable Control panel R000 cable...

  • Page 241: Appendix 4.5.3 Shield Treatment Of Cables

    APPENDIX 4 EMC INSTALLATION GUIDELINES Appendix 4.5 Measures for Wiring in Panel Appendix 4.5.3 Shield Treatment of Cables Use shielded cables for the cables wired outside the panel in the M60/60S Series. Use a shield clamp within 10cm of the lead-out port from the panel. (1) I/O interface cable [F010 cable] Shield clamp Operation panel...
  • Page 242 APPENDIX 4 EMC INSTALLATION GUIDELINES Appendix 4.5 Measures for Wiring in Panel (3) Remote I/O cable [FCUA-R211 cable] Shield clamp Control panel Control panel Base I/O unit Remote I/O unit FCUA-R211 cable Ferrite core • Use a shield clamp within 10cm from the panel's inlet/outlet. •...

  • Page 243: Appendix 4.6 Parts For Emc Measures

    APPENDIX 4 EMC INSTALLATION GUIDELINES Appendix 4.6 Parts for EMC Measures Appendix 4.6 Parts for EMC Measures Appendix 4.6.1 Shield Clamp Fitting The ground can be directly connected to the grounding plate as shown below to increase the effect. Install the grounding plate near the outlet (within 10cm) of each panel, and press against the grounding plate with the clamp fitting.

  • Page 244: Appendix 4.6.2 Ferrite Core

    APPENDIX 4 EMC INSTALLATION GUIDELINES Appendix 4.6 Parts for EMC Measures Appendix 4.6.2 Ferrite Core The ferrite core is mounted integrally with the plastic case. This can be installed with one touch without cutting the interface cable or power supply cable. This ferrite core is effective against common mode noise, allowing measures against noise without affecting the quality of the signal.

  • Page 245: Appendix 4.6.3 Surge Protector

    APPENDIX 4 EMC INSTALLATION GUIDELINES Appendix 4.6 Parts for EMC Measures Appendix 4.6.3 Surge Protector (1) Surge absorber Make sure that surge does not directly enter the AC line supplying the general-purpose stabilized power supply (prepared by user) to the control unit, base I/O unit, remote I/O unit and communication terminal.
  • Page 246 APPENDIX 4 EMC INSTALLATION GUIDELINES Appendix 4.6 Parts for EMC Measures 2) Part name : RAV-781BXZ-4 Manufacturer : Okaya Electric Industries Surge Surge Clamp Electro- Working Circuit voltage Max. tolerable resistance withstand voltage static temperature 50/60Hz Vrms circuit voltage level voltage V ±...
  • Page 247 APPENDIX 4 EMC INSTALLATION GUIDELINES Appendix 4.6 Parts for EMC Measures (2) Example of surge absorber installation Transformer Circuit breaker NC control section Other device (power supply for panel, etc.) Earth Control panel leakage (relay panel, breaker etc.) From power for panel supply Circuit breaker...

  • Page 248: Appendix 4.6.4 Selection Of Stabilized Power Supply

    APPENDIX 4 EMC INSTALLATION GUIDELINES Appendix 4.6 Parts for EMC Measures Appendix 4.6.4 Selection of Stabilized Power Supply Consider the following characteristics when selecting the stabilized power supply (prepared by user). Use a power supply that complies with CE Marking or that follows the Safety Standards given below. Stabilized power supply selection items Item Unit...

  • Page 249: Appendix 5 Precautions For Compliance To Ul/C-Ul Standards

    APPENDIX 5 PRECAUTIONS FOR COMPLIANCE TO UL/C-UL STANDARDS APPENDIX 5 PRECAUTIONS FOR COMPLIANCE TO UL/c-UL STANDARDS Observe the following matters to comply with UL/c-UL Standards. (1) Selection of external 24VDC power supply unit The M60/60S Series numerical control unit complies with the UL Standards on the condition that the external power supply unit supplying 24VDC to each unit is a UL-approved part.

  • Page 250: Appendix 6 Trasportation Restrictions For Lithium Batteries

    ER6, ER6V 0.7g (built-in battery) Battery cell MR-BAT 0.48g MR-BAT Mitsubishi Electric Q6BAT 0.49g Q6BAT Battery (Note 1) Dedicated packaging is required if the shipment exceeds 12 batteries/24 battery cells. Package the batteries so that this limit is not exceeded.

  • Page 251: Appendix 6.1.2 Handling By User

    APPENDIX 6 TRASPORTATION RESTRICTIONS FOR LITHIUM BATTERIES Appendix 6.1 Restriction for Packing (Example) Rating nameplate for battery units Mitsubishi type Safety class Battery manufacturer type Lithium metal content Appendix 6.1.2 Handling by User The following technical opinion is solely Mitsubishi's opinion. The shipper must confirm the latest IATA Dangerous Goods Regulations, IMDG Codes and laws and orders of the corresponding export country.
  • Page 252 APPENDIX 6 TRASPORTATION RESTRICTIONS FOR LITHIUM BATTERIES Appendix 6.1 Restriction for Packing (2) When packaged by user The user must follow UN Regulations when packing, preparing for shipping and preparing the indications, etc. (a) Packing a lithium battery falling under Class 9 •...

  • Page 253: Appendix 6.1.3 Reference

    APPENDIX 6 TRASPORTATION RESTRICTIONS FOR LITHIUM BATTERIES Appendix 6.1 Restriction for Packing Appendix 6.1.3 Reference Refer to the following materials for details on the regulations and responses. Guidelines regarding transportation of lithium batteries and lithium ion batteries (Edition 2) ............Battery Association of Japan I -240 Downloaded from ManualsNet.com...

  • Page 254: Appendix 6.2 Issuing Domestic Law Of The United States For Primary Lithium Battery Transportation

    APPENDIX 6 TRASPORTATION RESTRICTIONS FOR LITHIUM BATTERIES Appendix 6.2 Issuing Domestic Law of the United States for Primary Lithium Battery Transportation Appendix 6.2 Issuing Domestic Law of the United States for Primary Lithium Battery Transportation Federal Aviation Administration (FAA) and Research and Special Programs Administration (RSPA) announced an additional regulation (interim final rule) for the primary lithium batteries transportation restrictions item in "Federal Register"...

  • Page 255: Appendix 7 Precautions For Use Of Peripheral Devices And Commercially Available Devices

    APPENDIX 7 PRECAUTIONS FOR USE OF PERIPHERAL DEVICES AND COMMERCIALLY AVAILABLE DEVICES APPENDIX 7 PRECAUTIONS FOR USE OF PERIPHERAL DEVICES AND COMMERCIALLY AVAILABLE DEVICES Peripheral Precautions device CF card Commercially available CF cards may not be compatible with MITSUBISHI units or suitable for FA environment for temperature- or noise-wise.

  • Page 256: Maintenance Manual

    II. MAINTENANCE MANUAL Downloaded from ManualsNet.com search engine...

  • Page 257: Explanation Of Module Functions

    1. EXPLANATION OF MODULE FUNCTIONS 1.1 HR071 Card 1. EXPLANATION OF MODULE FUNCTIONS 1.1 HR071 Card [Block diagram] E R 6 C F 0 5 B A T Cable enclosed with battery [Explanation of functions] The HR071 card is used in the external battery unit for holding the contents of the control section memory.

  • Page 258: Hr081/082/083 Card

    1. EXPLANATION OF MODULE FUNCTIONS 1.2 HR081/082/083 Card 1.2 HR081/082/083 Card [Block diagram] DCIN External Fuse power supply +3.3V 24VDC/3A DC/DC +12V Voltage detection circuit < Emergency stop switch Control signal CF01 +5VB ACFAIL Control circuit (Not used in the M60/60S Series) CHECK Voltage check...
  • Page 259 1. EXPLANATION OF MODULE FUNCTIONS 1.2 HR081/082/083 Card [Connector layout diagram] This connector is not used. Normally, the battery on the HR081/082/083 card is connected. W hen using the external battery, connect the F240 cable. DC output OUT Battery Control signal IN/OUT CHECK 5: GND 4: External reset input...
  • Page 260 1. EXPLANATION OF MODULE FUNCTIONS 1.3 HR111/113/114/146 Card 1.3 HR111/113/114/146 Card [Block diagram] Memory cassette Memory cassette (For function (For maintenance) expansion) CPU peripheral control PLC operation FROM SRAM External I/O interface To I/O card ENC #2 To expansion I/O card [Explanation of functions] The HR113/114/116/146 card is the main CPU card, and has the following specifications.
  • Page 261 1. EXPLANATION OF MODULE FUNCTIONS 1.3 HR111/113/114/146 Card [Connector layout diagram] CBUS1 CBUS2 DC f an (f or 5V) RT#2 RT#1 RT#0 TEST1 TEST2 ENC2 CF10 NCLD1 NCSYS NCRST CF11 WDER TEST 1 & 2 : Test pins for maintenance and service NCRST : NC reset (do not press during normal system operation) [Explanation of settings]...

  • Page 262: Hr171 Card

    1. EXPLANATION OF MODULE FUNCTIONS 1.4 HR171 Card 1.4 HR171 Card [Block diagram] RS-422 transceiver Communication control circuit RS-422 transceiver BUS connector PCIBUS conversion circuit BUS buffer [Explanation of functions] The HR171 card has an M64AS, M64S, M65, M65S, M66 or M66S Series operation board interface, I/O link interface and PCI bus conversion circuit and interface for adding a high-speed program server function.
  • Page 263 1. EXPLANATION OF MODULE FUNCTIONS 1.4 HR171 Card [Explanation of LEDs] Status Name Function Color Correspondence for error When During normal error Indicates the AUX1 transmission Contact the Mitsubishi Service Green Flickers ON or OFF state Center Indicates the AUX1 reception Check communication cable Green Flickers ON or OFF state...

  • Page 264: Hr211 Card

    1. EXPLANATION OF MODULE FUNCTIONS 1.5 HR211 Card 1.5 HR211 Card [Block diagram] RS232C CF11 CH1,CH2 HANDLE CH1 ~ CH3 [Explanation of functions] The HR211 card is the I/O expansion card for the RS-232C and manual pulse generator. Use the card by connecting the control unit CF11 connector to the HR211 card CF11 connector with an F050 cable.

  • Page 265: Hr325, 327, 335, 337 Cards

    1. EXPLANATION OF MODULE FUNCTIONS 1.6 HR325, 327, 335, 337 Cards 1.6 HR325, 327, 335, 337 Cards [Block diagram] Connection with control section C F 1 0 Servo drive 32-point unit C F 3 1 machine input Servo drive unit Synchronous feed encoder 32-point...
  • Page 266 1. EXPLANATION OF MODULE FUNCTIONS 1.6 HR325, 327, 335, 337 Cards [Connector layout diagram] SKIP ENC1 SV2 SV1 CR31 CF31 CF32 CF33CF34 RI02 RI01 DCIN 24IN RAL1 5OUT RAL2 [Explanation of settings] Rotary switch CS1: Set the CF31/CF33 side devices of the machine input/output (DI/DO) connected to the remote I/O communication.

  • Page 267: Hr357 Card

    1. EXPLANATION OF MODULE FUNCTIONS 1.7 HR357 Card 1.7 HR357 Card [Block diagram] Communi- Remote RIO3 Scan circuit cation DI/DO:32/32 controller communi- cation Scan input/output CF35 32 points/32 points Communi- Scan circuit cation DI/DO:32/32 controller Digit al input photo- CF31 32 points coupler Communi-...
  • Page 268 1. EXPLANATION OF MODULE FUNCTIONS 1.7 HR357 Card [Connector layout] DIO SCAN2SCAN1 (Scan DI/DO:64/64) CF35 RIO3 DCIN CF31 CF33 (DI:32) DO:32 [Explanation of settings] Rotary switch Explanation SCAN1 Scan input/output station No. setting 32 pts. /32 pts. (Normally set to 0) SCAN2 Scan input/output station No.

  • Page 269: Hr377 Card

    1. EXPLANATION OF MODULE FUNCTIONS 1.8 HR377 Card 1.8 HR377 Card [Block diagram] Connection with control section CF11 CF10 32-point machine Servo input CF31 drive unit Servo drive unit 32-point Synchronous machine feed encoder output input CF33 Skip signal SKIP: 8 points SKIP input Driver...
  • Page 270 1. EXPLANATION OF MODULE FUNCTIONS 1.8 HR377 Card [Connector layout diagram] [Explanation of settings] Rotary switch CS1: Set the CF31/CF32 side devices of the machine input/output (DI/DO) connected to the remote I/O communication. Rotary switch CS2: Set the CF33/CF34 side devices of the machine input/output (DI/DO) connected to the remote I/O communication.

  • Page 271: Hr378 Card

    1. EXPLANATION OF MODULE FUNCTIONS 1.9 HR378 Card 1.9 HR378 Card [Block diagram] Connection with control section CF11 CF10 Servo drive unit Servo drive unit 32-point Synchronous machine feed encoder input input Skip signal SKIP: 8 points SKIP input Driver Remote I/O RIO1A 32-point...
  • Page 272 1. EXPLANATION OF MODULE FUNCTIONS 1.9 HR378 Card [Connector layout diagram] [Explanation of settings] CS1: 0th station setting rotary switch of remote I/O No. 1 system (normally set to 0) CS2: 1st station setting rotary switch of remote I/O No. 1 system (normally set to 1) <Setting method>...
  • Page 273 1. EXPLANATION OF MODULE FUNCTIONS 1.9 HR378 Card [Explanation of LEDs] Status Name Function Color Correspondence for error When During normal error LED 1 24IN 24VDC input check Green Not lit Check 24VDC voltage (two- Rotary switch [CS1] setting station Check each remote I/O unit's color RIO1...

  • Page 274: Memory Cassette Hr4

    1. EXPLANATION OF MODULE FUNCTIONS 1.10 Memory Cassette HR4 1.10 Memory Cassette HR4 [Explanation of functions] The HR4 memory cassette is a cassette-type memory card used for maintenance and function expansion, etc. There are SRAM cassettes and FROM cassettes with separate functions. Order parts separately from Mitsubishi.

  • Page 275: Hr513 Card

    1. EXPLANATION OF MODULE FUNCTIONS 1.11 HR513 Card 1.11 HR513 Card [Block diagram] Expansion connector HR513 RT bus #2 DPRAM CF51A MELSEC ABUS connector Commu nication to MELSEC main base. con tr oller To next MELSEC bus connection unit Control CF51B [Explanation of functions] The HR513 card functions as the bus connection interface with the MELSEC mounted as an option...
  • Page 276 1. EXPLANATION OF MODULE FUNCTIONS 1.11 HR513 Card [Connector layout diagram] CF51A CF51B RTBUS [Explanation of settings] CS: Rotary switch for unit No. setting <Setting method> Rotary switch: CS setting Setting position Function explanation Supplement Not used 1 to 7 Correspond to units 1 to 7 (Reset signal to the PLC valid) Not used 9 and following...

  • Page 277: Hr531/534 Cards

    1. EXPLANATION OF MODULE FUNCTIONS 1.12 HR531/534 Cards 1.12 HR531/534 Cards [Block diagram] RS-422 AUX1 transceiver Comm unication control circuit RS-422 AUX2 transceiver 10BASE-5 Ethernet control cir cuit Selec tor 10BASE-T [Explanation of functions] The HR53 card has an M60 Series communication terminal interface, I/O link interface and Ethernet 10BASE-5 and 10BASE-T interface.
  • Page 278 1. EXPLANATION OF MODULE FUNCTIONS 1.12 HR531/534 Cards [Connector layout diagram] • HR531 card A and B cards Connector for PLD writing Connector for I/O interface (2ch) For I/O link channel No. setting AUX2 NCNO Connector for I/O interface (1ch) TEST Connector for motherboard interface...
  • Page 279 1. EXPLANATION OF MODULE FUNCTIONS 1.12 HR531/534 Cards [Connector layout diagram] • HR534 card A and B cards Connector for Connector for PLD writing I/O interface (2ch) Connector for For I/O link station No. setting ETHERNET ( BASE- 5) Connector for ETHERNET ( BASE- T) AUX2 BASE5...
  • Page 280 1. EXPLANATION OF MODULE FUNCTIONS 1.12 HR531/534 Cards [Explanation of LEDs] Status Name Function Color Correspondence for error When During normal error Contact the Mitsubishi Service AUX1 transmission status display Green Flickers ON or OFF Center Check communication cable AUX1 reception status display Green Flickers ON or OFF connection AUX2 transmission status display...

  • Page 281: Hr571 Card

    1. EXPLANATION OF MODULE FUNCTIONS 1.13 HR571 Card 1.13 HR571 Card [Block diagram] 2-port SRAM RT-BUS (32kB) (8kB) [Explanation of functions] This is used in the M-NET interface which is one of interface with the sequencer. TS1 M-NET (RS-422 multidrop) (Note) The ISP connector and TEST connector on the HR571 card cannot be used.

  • Page 282: Hr591 Card

    1. EXPLANATION OF MODULE FUNCTIONS 1.14 HR591 Card 1.14 HR591 Card [Block diagram] AUX-IN AUX-OUT [Explanation of functions] The HR591 card is the relay branch board used when connecting (I/O linking) three or more control units. Refer to section I-22 "4.2.7 Connection of I/O Link" in the Connection Manual for details on connecting.

  • Page 283: Hr831 Card

    1. EXPLANATION OF MODULE FUNCTIONS 1.15 HR831 Card 1.15 HR831 Card [Block diagram] ATA type IC card control IC card holder circuit EXTPCI1 connector EXTPCI2 connector [Expansion of functions] The HR831 card has an IC card interface for the M65/66 Series' high-speed program server function. This card is combined with the Ethernet I/F HR832 and used by the high-speed program server unit (FCU6-EP203-1).

  • Page 284: Hr832 Card

    1. EXPLANATION OF MODULE FUNCTIONS 1.16 HR832 Card 1.16 HR832 Card [Block diagram] 10Base-T EXTPCI2 RJ45 100Base-T connector connector Ethernet Control circuit For Work SRAM [Expansion of functions] The HR832 card has an Ethernet interface for the M60/60S Series high-speed program server function.
  • Page 285 1. EXPLANATION OF MODULE FUNCTIONS 1.16 HR832 Card [Explanation of settings] The HR832 card has no sections to be adjusted or set. [Explanation of LEDs] Status Name Function Color Correspondence for error When During normal error Ethernet transmission status Check Ethernet cable connection Green Not lit display...

  • Page 286: Qy231 Card

    1. EXPLANATION OF MODULE FUNCTIONS 1.17 QY231 Card 1.17 QY231 Card [Block diagram] Machine input photo- CMD82 46 points coupler Communi- CSH41 cation Remote controller communi- cation Machine output CFD83 output 48 points dr iver Machine input photo- CMD81 16 points coupler Communi- cation...
  • Page 287 1. EXPLANATION OF MODULE FUNCTIONS 1.17 QY231 Card [Connector layout diagram] (SW1) mounted CMD81 CFD83 CMD82 [Explanation of settings] 1) Rotary switch CS1 : Remote I/O station No. setting rotary switch 0 to 7 : Corresponds to RIO station Nos. 0 to 7 (Note) 8 or higher: Cannot be set ∗...

  • Page 288: Qy287 Card

    1. EXPLANATION OF MODULE FUNCTIONS 1.18 QY287 Card 1.18 QY287 Card [Block diagram] VIDEO → LCD signal output RGB signal conversion Backlight power Backlight ON/OFF [Explanation of functions] The QY287 card is used for the 10.4-type color LCD display. The card converts the video signals output from the RX212 card into color LCD signals.

  • Page 289: Rx211/Rx212 Card

    1. EXPLANATION OF MODULE FUNCTIONS 1.19 RX211/RX212 Card 1.19 RX211/RX212 Card [Block diagram] 24V DC IN (CR01) 5V DC OUT CRTC EPROM VIDEO (CR04) NC connection VIDEO (CR02) RS422 HD/VD DCLK Communication control circuit V-RAM R-IO RS422 (CR05) V-RAM Communication control circuit (CR03) (CR06)
  • Page 290 1. EXPLANATION OF MODULE FUNCTIONS 1.19 RX211/RX212 Card [Connector layout diagram] [Explanation of settings] CS1: Rotary switch for machining center system/lathe system keyboard section. Machining center system keyboard KB20 : "0" Lathe system keyboard KB30 : "1" [Explanation of LEDs] Status Name Function...

  • Page 291: Rx213 Card

    1. EXPLANATION OF MODULE FUNCTIONS 1.20 RX213 Card 1.20 RX213 Card [Block diagram] 24V DC IN 5V DC OUT CRTC EPROM LCD-RAM VIDEO RS422 HD/VD LVIC DCLK Communication control circuit VIDEO DU/DL V-RAM CP/LP R-IO RS422 V-RAM Communication control circuit EXT-BUS [Explanation of functions] The RX213 card is the control card for the 7.2-type monochrome LCD display.
  • Page 292 1. EXPLANATION OF MODULE FUNCTIONS 1.20 RX213 Card [Connector layout diagram] (Not mounted) [Explanation of settings] SW1: Rotary switch for machining center system/lathe system keyboard section. Machining center system keyboard KB20 : "0" Lathe system keyboard KB30 : "1" [Explanation of LEDs] Status Name Function...

  • Page 293: Rx215 Card

    1. EXPLANATION OF MODULE FUNCTIONS 1.21 RX215 Card 1.21 RX215 Card [Block diagram] 24V DC IN 5V DC OUT CRTC EPROM LCD-RAM VIDEO RS422 HD/VD LVIC DCLK Communication control circuit VIDEO DU/DL V-RAM CP/LP R-IO RS422 V-RAM Communication control circuit EXT-BUS [Explanation of functions] The RX215 card is the control card for the 10.4-type monochrome LCD display.
  • Page 294 1. EXPLANATION OF MODULE FUNCTIONS 1.21 RX215 Card [Connector layout diagram] (Not mounted) (Not mounted) [Explanation of settings] SW1: Rotary switch for machining center system/lathe system keyboard section. Machining center system keyboard KB20 : "0" Lathe system keyboard KB30 : "1" [Explanation of LEDs] Status Name...

  • Page 295: Hr213 Card

    1. EXPLANATION OF MODULE FUNCTIONS 1.22 HR213 Card 1.22 HR213 Card [Block diagram] SDRAM DRAM (16MB) To NC unit peripheral / IO To remote I/O unit communication controller To LCD panel Graphic To NC keyboard controller 24VDC IN To backlight inverter 5VDC FLROM Video memory...
  • Page 296 1. EXPLANATION OF MODULE FUNCTIONS 1.22 HR213 Card [Connector layout diagram] 5VON 12V0N INVPON DSPOF DCIN 3V0N LCDPON CR05 CR02 NCSYS KBSEL RWDG RD SD [Explanation of settings] KBSEL: Switch for designating connection keyboard type (M system: 0) Machining system keyboard FCU6-KB022: "0" NCSYS: Internal setting switch (Use prohibited) [Explanation of LEDs] Status...

  • Page 297: Rx291 Card

    1. EXPLANATION OF MODULE FUNCTIONS 1.23 RX291 Card 1.23 RX291 Card [Block diagram] Not used [Explanation of functions] The RX291 card is the expansion memory card used when using the 10.4-type color LCD display. This is mounted on the RX212 card and used. [Connector layout diagram] [Explanation of settings] CS: Rotary switch for confirmation during Mitsubishi servicing.

  • Page 298: Hr576 Card

    1. EXPLANATION OF MODULE FUNCTIONS 1.24 HR576 Card 1.24 HR576 Card [Block diagram] CC-Link 2-port RAM RT-BUS communication controller controller 2-port SRAM [Explanation of functions] The HR576 card functions as master/local station of CC-Link which is one of the field networks. (Note) The ISP connector on the HR576 card cannot be used.
  • Page 299 1. EXPLANATION OF MODULE FUNCTIONS 1.24 HR576 Card [Explanation of settings] SW1(X10), SW2(X1) : Station No. setting switch SW1 : Ten’s place of unit station No. is set. (Default setting : 0) SW2 : One’s place of unit station No. is set. (Default setting : 0) In remote net mode Master station Local station...
  • Page 300 1. EXPLANATION OF MODULE FUNCTIONS 1.24 HR576 Card [Explanation of LEDs] Status Master station Local station (Standby master (Standby master Name Function station) station) When During When During normal error normal error : When the unit is normal Not lit Not lit Not lit : When watch dog timer error ERR.

  • Page 301: Troubleshooting

    2. TROUBLESHOOTING 2.1 List of Unit LEDs 2. TROUBLESHOOTING 2.1 List of Unit LEDs (1) NC control section CBUS1 CBUS2 OPEN DCIN DCOUT ENC2 PSEMG BATALM CF11 CF10 RS T [Explanation of LEDs] Status Correspondence for Name Function Color error When normal During error DCIN 24VDC input check...
  • Page 302 2. TROUBLESHOOTING 2.1 List of Unit LEDs (2) Base I/O unit Base I/O unit CS2 CS1 CR31 RIO2 RIO1 DCIN 24IN RAL1 5OUT RAL2 [Explanation of LED functions] Status Name Function Color Correspondence for error When During normal error LED1 24IN 24VDC input check Green...

  • Page 303: Troubleshooting

    2. TROUBLESHOOTING 2.2 Troubleshooting 2.2 Troubleshooting 2.2.1 Confirmation of Trouble State Confirm "when", "when doing what", and "what kind of" trouble occurred. (1) When? What time did the trouble occur? (2) When doing what? What was the NC operation mode? •...

  • Page 304: When In Trouble

    2. TROUBLESHOOTING 2.2 Troubleshooting 2.2.2 When in Trouble If the system does not operate as planned or if there is any trouble in the operation, confirm the following points and then contact the Mitsubishi Service Center. − Examples of trouble − •...
  • Page 305 2. TROUBLESHOOTING 2.2 Troubleshooting (1) Problems related to the power supply The power does not turn ON. Cause Remedy The power cord is disconnected or Check the cable between the NC unit and the external loose. power supply, and between the external power supply and socket.
  • Page 306 2. TROUBLESHOOTING 2.2 Troubleshooting The power turns OFF. Remedy Cause There is a problem in the power Check whether the voltage fluctuates at certain time zones. socket. Check whether an instantaneous power failure has occurred. A problem occurs when the Check whether the voltage drops instantaneously when the peripheral device starts operating.
  • Page 307 2. TROUBLESHOOTING 2.2 Troubleshooting (2) Problems when starting the system The NC does not start up correctly. Phenomenon Remedy 8 is displayed on the CPU card's Check that the rotary switch NCSYS is set to 0. If not set to 7-segment display NCLD1.

  • Page 308: Daily Maintenance And Periodic Inspection And Maintenance

    3. DAILY MAINTENANCE AND PERIODIC INSPECTION AND MAINTENANCE 3.1 Maintenance Tools 3. DAILY MAINTENANCE AND PERIODIC INSPECTION AND MAINTENANCE 3.1 Maintenance Tools (1) Measuring instruments The following measuring instruments are used to confirm that the voltage is being supplied correctly to the NC unit, to confirm that the wiring to the NC unit is correct, and to carry out simple troubleshooting.

  • Page 309: Escutcheon

    3. DAILY MAINTENANCE AND PERIODIC INSPECTION AND MAINTENANCE 3.2 Maintenance Items 3.2.1 Escutcheon (1) Cleaning the escutcheon 1) Keep the rear side of the escutcheon as clean as possible. 2) Wipe the escutcheon with a soft, clean, dry cloth. If cleaning is still required, put some neutral detergent on a cloth and wipe.

  • Page 310: Replacement Methods

    3. DAILY MAINTENANCE AND PERIODIC INSPECTION AND MAINTENANCE 3.3 Replacement Methods 3.3 Replacement Methods 3.3.1 Cable If the cable is replaced without turning the power OFF, the normal unit or peripheral devices could be damaged, and risks could be imposed. Disconnect each cable with the following procedures.
  • Page 311 3. DAILY MAINTENANCE AND PERIODIC INSPECTION AND MAINTENANCE 3.3 Replacement Methods b) For a flat cable type connector with latches, open the latches in the directions of the arrows, and pull the connector off. (1) Open (2) Pull c) For a flat cable type connector without latches, hold the connector with a thumb and forefinger, and pull the connector off.

  • Page 312: Durable Parts

    3. DAILY MAINTENANCE AND PERIODIC INSPECTION AND MAINTENANCE 3.3 Replacement Methods 3.3.2 Durable Parts (1) Control unit battery All data, such as the parameters and machining programs that need to be backed up when the power is turned OFF, are saved by a lithium battery installed in the control unit's battery holder. Battery .........
  • Page 313 3. DAILY MAINTENANCE AND PERIODIC INSPECTION AND MAINTENANCE 3.3 Replacement Methods (2) External battery unit battery When the external battery unit (FCU6-BT4D1) is used, the data, such as the parameters and machining programs, which needs to be backed up when the power is turned OFF, is held by the lithium battery mounted on the external battery unit.
  • Page 314 3. DAILY MAINTENANCE AND PERIODIC INSPECTION AND MAINTENANCE 3.3 Replacement Methods 3.3.3 Control Unit (1) Control unit a) Replacement procedures Always replace the control unit with the machine power turned OFF. 1) Check that the machine power is turned OFF. (If the power is not OFF, turn it OFF.) 2) Open the electric cabinet door.
  • Page 315 3. DAILY MAINTENANCE AND PERIODIC INSPECTION AND MAINTENANCE 3.3 Replacement Methods (2) Base I/O unit The base I/O unit is generally installed on the electric cabinet side. a) Replacement procedures Always replace the base I/O unit with the machine power turned OFF. 1) Check that the machine power is turned OFF.

  • Page 316: Control Pcb

    3. DAILY MAINTENANCE AND PERIODIC INSPECTION AND MAINTENANCE 3.3 Replacement Methods 3.3.4 Control PCB (1) Control section power supply PCB (HR081/HR082/HR083) The control section power supply PCB is supplied with 24VDC from an external source. This PCB generates the DC voltage required for each control PCB in the control section. a) Replacement procedures Always replace the control section power supply PCB with the machine power turned OFF.
  • Page 317 3. DAILY MAINTENANCE AND PERIODIC INSPECTION AND MAINTENANCE 3.3 Replacement Methods (2) Expansion PCB The expansion PCB is used to expand the system for adding a serial port, etc. (Refer to the I Connection Manual, Section 2.1 for information related to expansion PCB types and functions.) Up to two expansion PCBs can be added.

  • Page 318: Memory Cassette

    3. DAILY MAINTENANCE AND PERIODIC INSPECTION AND MAINTENANCE 3.3 Replacement Methods 3.3.5 Memory Cassette (1) HR4 The memory cassette is a PCB used to store user PLC and machining programs, and is installed on the CBUS#2 connector of the control section. a) Replacement procedures Always replace the memory cassette with the machine power turned OFF.

  • Page 319: High-Speed Program Server

    3. DAILY MAINTENANCE AND PERIODIC INSPECTION AND MAINTENANCE 3.3 Replacement Methods 3.3.6 High-speed Program Server (1) High-speed program server unit (FCU6-EP203-1) The high-speed program server is configured of the HR831 and HR832 cards and an F150 cable. It is replaced as a unit. a) Replacement procedures Turn the machine power OFF before replacing the high-speed program server unit.
  • Page 320 Revision History Date of revision Manual No. Revision details Jul. 1997 BNP-B2183A Detailed errors were corrected. Feb. 1998 BNP-B2183B Errors were corrected. New items were added. Sept. 1998 BNP-B2183C Errors were corrected. New items were added. Oct. 1999 BNP-B2183D M65/66 was added. EMC Directives measures were added to Appendix 4.
  • Page 321 TEL: +886-4-2359-0688 FAX: +886-4-2359-0689 Tainan CNC Service Satellite TEL: +886-4-2359-0688 FAX: +886-4-2359-0689 Korean FA Center (MITSUBISHI ELECTRIC AUTOMATION KOREA CO., LTD.) Korea CNC Service Center DONGSEO GAME CHANNEL BLDG. 2F. 660-11, DEUNGCHON-DONG KANGSEO-KU SEOUL, 157-030 KOREA TEL: +82-2-3660-9607 FAX: +82-2-3663-0475 Downloaded from ManualsNet.com...
  • Page 322 Every effort has been made to keep up with software and hardware revisions in the contents described in this manual. However, please understand that in some unavoidable cases simultaneous revision is not possible. Please contact your Mitsubishi Electric dealer with any questions or comments regarding the use of this product. Duplication Prohibited This instruction manual may not be reproduced in any form, in part or in whole, without written permission from Mitsubishi Electric Corporation.
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