Related Manuals for Mitsubishi Electric MELDAS FCU6-DX561
Summary of Contents for Mitsubishi Electric MELDAS FCU6-DX561
- Page 1 REMOTE I/O UNIT FCU6-DX561 CONNECTION AND MAINTENANCE MANUAL BNP-B2302*(ENG) Downloaded from ManualsNet.com search engine...
- Page 2 Precautions for Safety Always read the specifications issued by the machine maker, this manual, related manuals and enclosed documents before starting installation, operation, programming, maintenance or inspection to ensure correct usage. Thoroughly understand the basics, safety information and precautions of this numerical controller before using the unit.
- Page 3 CAUTION 1. Items related to noise Always treat the shield cables indicated in this manual with grounding measures such as cable clamps. Separate the signal wire from the drive line/power line when wiring. 2. Items related to installation Install the unit on noncombustible material. Installation directly on or near combustible material may lead to fires.
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Page 4: Table Of Contents
FCU6-DX561 CONNECTION AND MAITENANCE MANUAL CONTENTS I. CONNECTION MANUAL 1. OUTLINE ........................2. CONFIGURATION ....................... System Configuration ..................3. INSTALLATION ......................General Specification ..................Noise Countermeasures..................3.2.1 Connection of FG (Frame Ground) .............. 3.2.2 Shield Clamping of Cables................3.2.3 Connecting Spark Killers................Installation ...................... - Page 5 II. MAINTENANCE MANUAL 1. EXPLANATION OF MODULE FUNCTIONS ..............II-1 FX2N-80BMT-NC Card ..................II-1 2. FAULT DIAGNOSIS..................... II-3 List of Unit LEDs....................II-3 Troubleshooting....................II-4 2.2.1 Confirmation of trouble state ................ II-4 2.2.2 When in trouble.................... II-5 2.2.3 Behavior of independent faults ..............II-9 3.
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Page 6: Connection Manual
I. CONNECTION MANUAL Downloaded from ManualsNet.com search engine... -
Page 7: Outline
1. OUTLINE 1. OUTLINE This manual explains the items required for installing and connecting the remote I/O unit (FCU6-DX561). The FCU6-DX561 is a remote I/O unit with PLC functions. This unit is used as to monitor both the machine signals and the spindle speed. Read this manual thoroughly and understand the product's functions and performance before starting use. -
Page 8: Configuration
2. CONFIGURATION 2.1 System Configuration 2. CONFIGURATION 2.1 System Configuration Communication terminal Operation panel, etc. Ethernet communication device Remote I/O unit MC link B Remote I/O unit FCU6-DX561 Remote I/O unit MC link A M64:BASE-T or BASE-5 M65/66:BASE-T M60/M600 Series control unit link B CBUS 1 CBUS 2... -
Page 9: General Specification
3. INSTALLATION 3.1 General Specification 3. INSTALLATION 3.1 General Specification Unit name Remote I/O unit Type name FCU6-DX561 During 0 to 55°C * Note operation Ambient temperature During –20 to 60°C storage During 45 to 75% RH (with no dew condensation) operation Ambient humidity... -
Page 10: Noise Countermeasures
3. INSTALLATION 3.2 Noise Countermeasures 3.2 Noise Countermeasures 3.2.1 Connection of FG (Frame Ground) The frame should basically be grounded at one ground point. Connect the control unit and base I/O unit's and remote I/O unit's 0V (RG) to the FG on the 24VDC stabilized power supply side. - Page 11 3. INSTALLATION 3.2 Noise Countermeasures 3.2.2 Shield Clamping of Cables (1) Cables requiring ground connection with lead wire The FG wire of the RIO cable (R211) connected between the base I/O and each remote I/O unit must be connected to the grounding plate near the unit. Remote I/O unit FCU6-DX561 Base I/O unit...
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Page 12: Connecting Spark Killers
3. INSTALLATION 3.2 Noise Countermeasures 3.2.3 Connecting Spark Killers Connect a spark killer on the coil or contact in parallel for noise countermeasures. Use spark killers which are 0.033 to 0.1µF, 10 to 120Ω. Contact Coil Downloaded from ManualsNet.com search engine... - Page 13 3. INSTALLATION 3.3 Installation 3.3 Installation Each unit is installed in the sealed structure cabinet as a principle. When installing into the cabinet, refer to the following drawings to consider the unit's heat dissipation and wiring, and secure enough space for ventilation.
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Page 14: Mounting Conditions
3. INSTALLATION 3.4 Mounting Conditions 3.4 Mounting Conditions (1) Parts, highly susceptible to dust, are mounted with a high density inside the unit. Always use a sealed structure for the cabinet, and provide the following treatments. • Always plug the cable inlet with packing, etc., to prevent dust and oil from entering. •... -
Page 15: General System Diagram
4. SYSTEM CONNECTION 4.1 General System Diagram 4. SYSTEM CONNECTION 4.1 General System Diagram Communication terminal CT100/CT120/LD100/DUT32/DUN33 3-phase 200VAC to 230VAC R S T Ethernet /EL10/CR10 communication device BASE-T Operation No fuse breaker (NFB) Remote I/O unit panel OF F RIO1 RIO2 DCIN MC link B terminator... -
Page 16: Names Of Each Part
5. CONNECTION OF UNIT 5.1 Names of Each Part 5. CONNECTION OF UNIT The methods for connecting to each unit and device are briefly explained in this chapter. Front view 5.1 Names of Each Part (1) 24VDC input connector (2) Connector 1 for encoder (speed signal) DCIN (1) connection (Note) (3) Connector 2 for encoder (speed signal) -
Page 17: Unit Connection System Diagram
5. CONNECTION OF UNIT 5.2 Unit Connection System Diagram 5.2 Unit Connection System Diagram M60/M600 Series control unit Base I/O unit R211 cable F010 cable CF10 RIO1 CF10 F050 cable CF11 Additional I/O card HR211 CF11 24VDC R220 cable DCIN stabilized power CS1 CS2... -
Page 18: Connection Of Base I/O Unit
5. CONNECTION OF UNIT 5.3 Connection of Base I/O Unit 5.3 Connection of Base I/O Unit The RIO1 connector is used for connection to the base I/O unit. Connect the R211 cable from the RIO1 connector on this unit to the RIO1 connector on the base I/O unit. Control unit Remote I/O unit (FCU6-DX561) -
Page 19: Connection Of Rio Unit
5. CONNECTION OF UNIT 5.4 Connection of RIO Unit 5.4 Connection of RIO Unit The RIO2 connector is used to connect several remote I/O units. Connect the R211 cable from the RIO2 connector on this unit to RIO1 on the remote I/O unit. When connecting several remote I/O units, connect the R211 cable from the RIO2 connector on the remote I/O unit to the RIO1 connector on the next remote I/O unit. -
Page 20: Connection Of Power Supply
5. CONNECTION OF UNIT 5.5 Connection of Power Supply 5.5 Connection of Power Supply Supply the 24VDC power supply for the control circuit to the DCIN connector (DCIN). The 24VDC power for the input/output circuit is supplied from an external source. Supply to each connector (DI-L/-R, DO-L). - Page 21 5. CONNECTION OF UNIT 5.6 Connection of Encoder Speed Signal 5.6 Connection of Encoder Speed Signal Encoder ENC１ PC1* ENC1/2 (Note) Refer to following drawing. PC3* <PCB side connector type> Receptacle : 52822-4011 Maker : Molex Connect the connector shell (frame) to the FG via the pattern on the PCB.
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Page 22: Connection Of Encoder Speed Signal
5. CONNECTION OF UNIT 5.6 Connection of Encoder Speed Signal [Outline of connection] ENC1/2 1kΩ PC ∗ 1kΩ Spindle amplifier [Signal assignment table] 1st channel 2nd channel 3rd channel 4th channel [Input specifications] Item Specifications Input voltage Line receiver input (X00 to X03) (5VDC) OFF →... -
Page 23: Connection Of Machine Input/Output Signal
5. CONNECTION OF UNIT 5.7 Connection of Machine Input/Output Signal 5.7 Connection of Machine Input/Output Signal Number of occupied serial Input Output Machine input/output signal link stations types and number of points 44 points 32 points R300 cable/ R301 cable DI-L DI-R Machine signal... - Page 24 5. CONNECTION OF UNIT 5.7 Connection of Machine Input/Output Signal [Signal assignment table] (Note) DI-L DI-R X00 to X03 are used for the encoder input, and cannot be Ｂ Ａ Ｂ Ａ assigned to Ｘ２０ Ｘ４０ the DI-L Ｘ２１ Ｘ４１ DI-L Ｘ２２...
- Page 25 5. CONNECTION OF UNIT 5.7 Connection of Machine Input/Output Signal [Outline of input circuit] The digital signal input circuit includes the sink type and source type. These can be selected with each connector unit. DI_24V DI_COM Connection method Sink input (X04 to X57) <Octal notation>...
- Page 26 5. CONNECTION OF UNIT 5.7 Connection of Machine Input/Output Signal [Outline of output circuit] The digital signal output circuit is a source type. Connection method DO_24V Source output DO_COM (Y00 to Y37) <Octal notation> DO_0V [Output specifications] Item Specifications (per point) Rated voltage, current 5VDC to 30VDC, 0.1A Response time...
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Page 27: Appendix 1 Unit Outline Drawings And Installation Dimensions
APPENDIX 1 UNIT OUTLINE DRAWINGS AND INSTALLATION DIMENSIONS APPENDIX 1 UNIT OUTLINE DRAWINGS AND INSTALLATION DIMENSIONS 2-M5x0.8 screw To p ST No. P O W E R R U N C P U - E ST OP ERR1 ERR2 Bottom Wiring allowance I-21 Downloaded from... -
Page 28: Appendix 2 List Of Connector Sets
APPENDIX 2 LIST OF CONNECTOR SETS APPENDIX 2 LIST OF CONNECTOR SETS □ □ □ □ I-22 Downloaded from ManualsNet.com search engine... -
Page 29: Appendix 3 Cable Manufacturing Drawing
APPENDIX 3 CABLE MANUFACTURING DRAWINGS APPENDIX 3 CABLE MANUFACTURING DRAWING As a rule, most F cables used with this product are not sold by Mitsubishi. Thus, manufacture the required cables using the cable manufacturing drawings on the following pages as a reference. - Page 30 APPENDIX 3 CABLE MANUFACTURING DRAWINGS <Cable type name table> Appendix No. Cable type Application Max. length Standard cable length Appendix 3.1 R000 cable Encoder : 2ch ∗50m Appendix 3.2 R211 cable Remote I/O Appendix 3.3 R220 cable +24V input Appendix 3.4 R300 cable DI/DO Appendix 3.5...
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Page 31: Appendix 3.1 Fcua-R000 Cable Manufacturing Drawing
APPENDIX 3 CABLE MANUFACTURING DRAWINGS Appendix 3.1 FCUA-R000 Cable Manufacturing Drawing Appendix 3.1 FCUA-R000 Cable Manufacturing Drawing Application: Remote I/O unit (FCU6-DX561) to spindle connection Option (compatible connector set) FCUA-CS000 Assembly drawing List of parts used Part name/model Maker Qty. Connector Sumitomo 3M 10120-6000EL... -
Page 32: Appendix
APPENDIX 3 CABLE MANUFACTURING DRAWINGS Appendix 3.2 FCUA-R211 Cable Manufacturing Drawing Appendix 3.2 FCUA-R211 Cable Manufacturing Drawing Application: Connection between base I/O unit and remote I/O unit (FCU6-DX561) □□ Connection between remote I/O unit (FCU6-DX561) and remote I/O unit (FCUA-DX1 □□... -
Page 33: Appendix
APPENDIX 3 CABLE MANUFACTURING DRAWING Appendix 3.3 FCUA-R220 Cable Manufacturing Drawing Appendix 3.3 FCUA-R220 Cable Manufacturing Drawing Application: Supply of 24V to remote I/O unit (FCU6-DX561) Option (compatible connector set) FCUA-CN220 (Note that this corresponds only to the connector on the remote I/O unit side.) List of parts used Part name/model Maker... -
Page 34: Appendix 3.4 R300 Cable Manufacturing Drawing
APPENDIX 3 CABLE MANUFACTURING DRAWING Appendix 3.4 R300 Cable Manufacturing Drawing Appendix 3.4 R300 Cable Manufacturing Drawing Application: DIO – Machine electric cabinet List of parts used Part name/model Maker Qty. Connector Sumitomo 3M 7940-6500SC Wire material Note (1) B40-S Assembly drawing First wire is colored Max. -
Page 35: Appendix 3.5 R301 Cable Manufacturing Drawing
APPENDIX 3 CABLE MANUFACTURING DRAWING Appendix 3.5 R301 Cable Manufacturing Drawing Appendix 3.5 R301 Cable Manufacturing Drawing Application: DIO – Machine electric cabinet List of parts used Part name/model Maker Qty. Connector Sumitomo 3M 7940-6500SC Strain relief Sumitomo 3M 3448-7940 Wire material Note (1) B40-S... -
Page 36: Appendix 3.6 R-Tm Manufacturing Drawing
APPENDIX 3 CABLE MANUFACTURING DRAWING Appendix 3.6 R-TM Manufacturing Drawing Appendix 3.6 R-TM Manufacturing Drawing Application: Terminator for MC link B remote I/O unit (FCU6-DX561) termination Assembly drawing List of parts used Part name/model Maker Qty. Connector Tyco 1-178288-3 Electronics (X type) Tyco Contact... -
Page 37: Appendix 4 Precautions For Complying With Ul/C-Ul Standards
APPENDIX 4 PRECAUTIONS FOR COMPLYING WITH UL/c-UL STANDARDS APPENDIX 4 PRECAUTIONS FOR COMPLYING WITH UL/c-UL STANDARDS Observe the following matters to comply with the UL/c-UL Standards. (1) Selecting the external 24VDC power supply unit The remote I/O unit (FCU6-DX561) complies with UL Standards on the condition that the external power supply unit for supplying 24VDC is a UL-approved part. -
Page 38: Maintenance Manual
II. MAINTENANCE MANUAL Downloaded from ManualsNet.com search engine... -
Page 39: Explanation Of Module Functions
1. EXPLANATION OF MODULE FUNCTIONS 1.1 FX2N-80BMT-NC Card 1. EXPLANATION OF MODULE FUNCTIONS 1.1 FX2N-80BMT-NC Card [Block diagram] EEPROM Stop SRAM BPU-G/A Encoder DO I/F IO-G/A DI I/F IO-G/A DC-DC 24V→5V RIO-G/A [Explanation of functions] The FX2N-80BMT-NC card is based on the MELSEC PLC FX2N Series, and has two remote I/O controllers mounted. -
Page 40: Fx2N-80Bmt-Nc Card
1. EXPLANATION OF MODULE FUNCTIONS 1.1 FX2N-80BMT-NC Card [Connector layout diagram] RIO2 RIO1 U:DI-R L:DI-L U:ENC2 DO-L L:ENC1 DCIN PROG. PORT [Explanation of settings] RUN-STOP slide switch Starts running when the switch is set to RUN, and stops when set to OFF. Remote I/O station No. -
Page 41: Fault Diagnosis
2. FAULT DIAGNOSIS 2.1 List of Unit LEDs 2. FAULT DIAGNOSIS 2.1 List of Unit LEDs ST No. POWER RU N CPU-E STOP RU N RI O ERR1 ERR2 [Explanation of LED functions] Status Name Function Color Correspondence for error When normal During error 24VDC +10%/−15% POWER... -
Page 42: Troubleshooting
2. FAULT DIAGNOSIS 2.2 Troubleshooting 2.2 Troubleshooting 2.2.1 Confirmation of trouble state Confirm "when", "when doing what", and "what kind of" trouble occurred. (1) When? What time did the trouble occur? (2) When doing what? What was the NC operation mode? (3) What kind of trouble? •... -
Page 43: When In Trouble
2. FAULT DIAGNOSIS 2.2 Troubleshooting 2.2.2 When in trouble If the system does not operate as planned or if there is any trouble in the operation, confirm the following points and then contact the Mitsubishi Service Center. − Examples of trouble − •... - Page 44 2. FAULT DIAGNOSIS 2.2 Troubleshooting (1) Problems related to the power supply The power does not turn ON. Cause Remedy The door interlock is applied. If the control panel door is not completely closed, close it. If the door interlock is applied even when the door is closed, the door interlock circuit is damaged.
- Page 45 2. FAULT DIAGNOSIS 2.2 Troubleshooting (2) Problems related to remote I/O unit (FCU6-DX561) If any of the following problems occur, all points of the machine input/output data for the remote I/O unit (FCU6-DX561) will turn OFF or may become unreliable. Thus, detect "Mismatch of input" with the PLC for another unit (NC).
- Page 46 2. FAULT DIAGNOSIS 2.2 Troubleshooting The operation display "RUN" LED does not turn ON. Cause Remedy The RUN/STOP switch is set to Set the RUN/STOP switch to RUN. STOP. An error was detected by the unit's Check for circuit errors and syntax errors with the peripheral self-diagnosis function.
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Page 47: Behavior Of Independent Faults
2. FAULT DIAGNOSIS 2.2 Troubleshooting 2.2.3 Behavior of independent faults The EN954-1 Category 3 machine system must be designed so that the safety functions are not disabled when one of the safety-related parts fails independently. Precautions for the designs and examples of the behavior when an independent fault occurs are listed below. -
Page 48: Daily Maintenance And Periodic Inspection And Maintenance
3. DAILY MAINTENANCE AND PERIODIC INSPECTION AND MAINTENANCE 3.1 Maintenance Tools 3. DAILY MAINTENANCE AND PERIODIC INSPECTION AND MAINTENANCE 3.1 Maintenance Tools (1) Measuring instruments The following measuring instruments are used to confirm that the voltage is being supplied correctly to the unit, to confirm that the wiring to the unit is correct, and to carry out simple troubleshooting. -
Page 49: Replacement Methods
3. DAILY MAINTENANCE AND PERIODIC INSPECTION AND MAINTENANCE 3.2 Replacement Methods 3.2 Replacement Methods 3.2.1 Cable If the cable is replaced without turning the power OFF, the normal unit or peripheral devices could be damaged, and risks could be imposed. Disconnect each cable with the following procedures. - Page 50 3. DAILY MAINTENANCE AND PERIODIC INSPECTION AND MAINTENANCE 3.2 Replacement Methods b) For a flat cable type connector with claws, open the claws in the directions of the arrows, and pull the connector off. (1) Open (2) Pull c) For a flat cable type connector without claws, hold the connector with a thumb and forefinger, and pull the connector off.
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Page 51: Unit
3. DAILY MAINTENANCE AND PERIODIC INSPECTION AND MAINTENANCE 3.2 Replacement Methods 3.2.2 Unit Usually, the unit is installed on the electric cabinet side. Always replace the unit with the machine power turned OFF. 1) Disconnect all cables connected to the unit. 2) Loosen screw A. - Page 52 Revision history Revision Date of revision Revision details ∗ 00/12/01 First edition issued Downloaded from ManualsNet.com search engine...
- Page 53 MITSUBISHI ELECTRIC CORPORATION HEAD OFFICE : MITSUBISHI DENKI BLDG., 2-2-3, MARUNOUCHI, CHIYODA-KU, TOKYO 100-8310, JAPAN REMOTE I/O UNIT ・ FCU6-DX561 MODEL MODEL 008-165 CODE BNP-B2302* (ENG) Manual No. Specifications subject to change without notice. Printed in Japan on recycled paper.