Page 1: Table Of Contents
Form No. 3420-758 Rev A Ball Cage Kit Workman ® GTX Utility Vehicle Model No. 07161—Serial No. 400000000 and Up Installation Instructions WARNING CALIFORNIA Proposition 65 Warning This product contains a chemical or chemicals known to the State of California to cause cancer, birth defects, or reproductive harm.
Page 2 Procedure Description Qty. Left windshield support Right windshield support Front support Rear canopy support Left, front mount bracket Right, front mount bracket Left, rear mount bracket Right, rear mount bracket Left, rear corner gusset Right, rear corner gusset Left, front corner gusset Install the ROPS extension.
Page 3 Procedure Description Qty. Latch pin Thrust washer Assemble the latch pin. Pin guard Jam nut Sunshade Clip Sealing washer Install the canopy. Hex-flange bolt (1/4 x 1 inch) Friction washer Plastic washer Flange bushing – No parts required Complete the installation. Preparing the Machine No Parts Required Procedure...
Page 4 Removing the Seat Assembly, Handholds, Side Panels, and Rubber Covers No Parts Required Removing the Seat Assembly g036760 Push the seat assembly forward to the raised Figure 3 position. Left Handhold Shown Slide the seat assembly to the side out of the 1.
Page 5 Removing the Side Panels For Electric Machines Disconnect the batteries; refer to your machine Operator’s Manual. Note: Correctly follow the procedure for disconnecting the batteries. Disconnect the main negative-battery cable (black), then disconnect the main positive-battery cable (red). Remove the charger and the charger cable from the charger bracket (Figure g193101...
Page 6 Removing the Side Panels Remove the 4 torx-head screws (M6.0 x 22 mm) from the left side panel and remove it (Figure For Gasoline Machines Disconnect the vent tube and fuel line from the fuel tank (Figure DANGER In certain conditions, fuel is extremely flammable and highly explosive.
Page 7 Remove the 6 torx-head screws (M6.0 x 22 mm) and the 4 torx-head screws (M6.0 x 22 mm) that from the left side panel and remove the side secure the right side panel, and remove the right panel (Figure side panel (Figure 11).
Page 8: Floor Brace
g217566 Figure 13 Left Side Shown 1. Plastic rivet (10) 3. Cable tie g237471 Figure 15 2. Rubber cover Marking the forward floor channel 1. Front of the machine 4. Side frame channel 2. Forward floor channel 5. Rear floor channel 3.
Page 9 Drill the side and floor channels at the centerpunch marks with a 8 mm (5/16 inch) drill (Figure 18). Repeat steps through for the floor brace at the other side of the machine. Assembling the Floor Braces to the Machine Align the holes in the floor brace with the holes that you drilled in the side and floor channels (Figure...
Page 10: Left Rops Bracket
Using a clamp, secure the ROPS bracket in place. Mark the hole locations on the ROPS bracket (Figure 20). Installing the ROPS Using a ROPS bracket as a guide, drill 3 holes (13.5 mm or 17/32 inch) into the frame (Figure Assembly 21).
Page 11 Cutting and Installing the Rubber Covers Cut the rubber covers using the measurements shown in Figure Note: The cuts in the rubber cover allow for space to install the ROPS brackets. g217562 Figure 22 1. Location of cut Install each rubber cover using the previously removed 10 plastic rivets and a cable tie (Figure 23).
Page 12 Trimming the Side Panels Trim the side panels using the measurements shown in Figure g217567 Figure 24 1. Trim to this line. 2. Trim to this corner.
Page 13 Installing the ROPS Brackets Installing the Roll Bar Install a ROPS bracket using 3 flange-head bolts Secure 1 side of the roll bar to a ROPS bracket (1/2 x 3 inches), 5 flat washers (1/2 inch), and 3 using 2 flange-head bolts (1/2 x 3-1/2 inches) locknuts (1/2 inch) as shown in Figure and 2 locknuts (1/2 inch) as shown in...
Page 14: Seat Belt
Installing the Side Panels, Handholds, and Seat Belts Parts needed for this procedure: Seat belt g204767 Seat latch Figure 27 Hex-head bolt (7/16 x 1 inch) 1. Hex-head bolt (7/16 x 1 3. Seat latch inch) Flat washer (7/16 inch) 2.
Page 15: Left Windshield Support
Procedure Note: Do not tighten any fasteners except when instructed. Using the dimensions shown in Figure 29, drill Installing the ROPS 2 holes (5/16 inch) into the outside of the floor Extension plate on the left and right sides of the machine. Parts needed for this procedure: Left windshield support Right windshield support...
Page 16: Flange Nut (5/16 Inch)
g214689 Figure 31 g214618 1. Windshield support 3. Nut—inside dash frame Figure 33 (5/16 inch) 1. Carriage bolt (5/16 x 2-3/4 3. Rear screen 2. Hex-flange bolt (5/16 x 1 inches) inch) 2. Flange nut (5/16 inch) 4. Rear canopy support Secure the lower bracket of the left and right Use 4 carriage bolts (5/16 x 2-3/4 inches) and windshield supports to the machine using 4...
Page 17: Nut (1/4 Inch)
Loosely install the crosslink tubes to the rear mount brackets and rear corner gussets using 4 carriage bolts (5/16 x 1-3/4 inches) and 4 flange nuts (5/16 inch) as shown in Figure g214868 Figure 37 1. Front crosslink 3. Nut (1/4 inch) 2.
Page 18: No Parts Required
Installing the Seat Installing the Doors Assembly Parts needed for this procedure: Right door assembly No Parts Required Left door assembly Procedure Door tether Right door hinge Slide the seat assembly onto the pins and lower the Left door hinge seat assembly (Figure 65).
Page 19: Spacer
g214744 Figure 39 1. Right door assembly 6. Shoulder bolt (5/16 x 1/2 inch) 2. Left door assembly 7. Carriage bolt (5/16 x 2-3/4 inches) 3. Right door hinge 8. Flange nut (5/16 inch) 4. Left door hinge 9. Spacer 5.
Page 20: No Parts Required
Removing the Hood and Bumper No Parts Required Removing the Hood from the Machine Lift up the handle of the rubber latches at each side of the hood (Figure 40). g237474 Figure 41 1. Pivot latch 2. Clevis pin Repeat step at the other side of the hood.
Page 21: Headlight Guard
Removing the Bumper from the Machine While supporting the bumper, remove the 8 flange-head bolts that secure the bumper to the Installing the Headlight bumper mounts and headlight brackets (Figure Guards Parts needed for this procedure: Headlight guard Flange bolt (5/16 x 5/8 inch) Installing the Headlight Guards Remove the 2-socket connector of the machine wire harness from the 2–pin connector at the...
Page 22 Align the 3 headlight-adjusting nuts through the holes in the headlight mounting bracket and secure the nuts with the clips (Figure 43) that you removed in step g237537 Figure 46 1. Headlight-adjusting nut 3. Clip 2. Headlight bracket 4. 2-socket connector (machine wire harness) Connect the 2-socket connector of the machine wire harness to the 2-pin connecto at the back...
Page 23: Ball-Picker Mount
Loosely assemble the bottom bracket onto the ball-picker mount (Figure 49) with 4 flange bolts (3/8 x 1 inch) and 4 flange locknuts (3/8 inch). Installing the Ball-Picker Mount Parts needed for this procedure: Ball-picker mount Bottom bracket Flange bolt (3/8 x 1 inch) Flange locknut (3/8 inch) Drilling the Center-Channel Plate g237671...
Page 24 Centerpunch the 4 marks that you made on the center-channel plate in step 4. Drill 4 holes 10 mm (3/8 inch) in the center-channel plate at the centerpunch marks that you made in step 6 (Figure 51). g237674 Figure 53 1.
Page 25: Flange Bolt (3/8 X 1 Inch)
Assembling the Ball-Picker Mount to the Machine Assemble the ball-picker mount and the bottom bracket to the front frame channel and center-channel plate (Figure Figure 58, and Figure 59) with 14 flange bolts (3/8 x 1 inch) and 14 flange locknuts (3/8 inch). g237675 Figure 55 1.
Page 26: No Parts Required
g237868 Figure 60 1. Area to trim 2. 1 inch from the bottom Cut out the area marked to create clearance for the ball-picker mount. Assembling the Bumper to the Machine Support the bumper so that it aligns with the bumper and headlight mount as shown in Figure g237837...
Page 27: Windshield
Procedure Use 1 hex-head flange bolt (1/4 x 1-1/2 inches) and 1 nut (1/4 inch) to secure the windshield bracket to the windshield support assembly Installing the Windshield (Figure 61). Parts needed for this procedure: Windshield Shoulder bolt (5/16 x 1-1/4 inches) Hex-head flange bolt (1/4 x 1-1/2 inches) Rubber bushing Backup washer...
Page 28 Assembling the Latch Pin Installing the Canopy Parts needed for this procedure: Parts needed for this procedure: Latch pin Sunshade Thrust washer Clip Pin guard Sealing washer Jam nut Hex-flange bolt (1/4 x 1 inch) Friction washer Procedure Plastic washer Align the latch pin and the pin guard with the Flange bushing opening at the mount bracket as shown in...
Page 29 Important: Apply thread-locking compound to the hex-flange bolts before installing. Important: Ensure that the plastic washers are installed onto the top and bottom of the Completing the Installation sunshade, as this prevents damaging the sunshade. No Parts Required Procedure For Electric Machines Connect the battery;...
Page 30 Notes:...
Page 31 Notes:...

Toro 07161 Installation Instructions Manual

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