Radiator And Fan Replacement - Honda Civic 2002-2003 Service Manual

Cooling System
Radiator and Fans Replacement
1. Drain the engine coolant (see page 10-6).
2. Remove the front bumper (see page 20-85).
3. Remove the bulkhead.
4. Remove the upper radiator hose and lower radiator hose.
UPPER RADIATOR HOSE
RADIATOR FAN
~
ASSEMBLY
~
/t§l
6xl.0mm
7N·m
(0.7 kgf.m,
5lbf·ftj
DRAIN PLUG
a.RING. /RADIATORCAP
Replace
/
RADIATOR
~
)'·L ~'K.''':
!O>
D-RING
Replace.
~:<.?),
~ ~~ERCUSHION
\
RADIATOR FAN
SWITCH
24Nm
(24 kgf
m,
17 Ibf ttl
~
LOWER RADIATOR
HOSE
~'\Q~
,~
RESERVE TANK
Ale CONDENSER
FAN ASSEMBLY
FAN MOTOR
CONNECTORS
\
6xl.0mm
9.8 N·m (1.0 kgf.m, 7.2Ibf·ft)
RADIATOR FAN SWITCH
CONNECTOR
5. Disconnect the fan motor connectors and radiator fan switch connector, then pull the radiator up and out.
6. Remove the fan shroud assemblies and other parts from the radiator.
7. Install the radiator in the reverse order of removal. Make sure the upper and lower cushions are set securely.
8. Install the bulkhead in the reverse order of removal. Apply body paint to the bulkhead mounting bolts.
9. Fill the radiator with engine coolant and bleed the air (see page 10-61.
10-10