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Civic 2002-2003
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Honda Civic 2002-2003 Service Manual
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Contents
Table of Contents
Troubleshooting
Bookmarks
Table of Contents
Contents
General Information
Table of Contents
Chassis and Paint Codes -2002 Model
Vehicle Identification Number
Engine Number
Transmission Number
General Information
Chassis and Paint Codes -2003 Model
Identification Number Locations
Warning/Caution Label Locations
Passenger's Compartment
Steering Wheel
Under-Hood Emission Control Label
Emission Group Identification
Engine and Evaporative Families
Lift and Support Points
Frame Hoist
Floor Jack
Safety Stands
Towing
Emergency Towing
Flat-Bed Equipment
Wheel Lift Equipment
Parts Marking Locations
Specifications
Standards and Service Limits
Engine Electrical
Engine Assembly
Engine Lubrication
Fuel and Emissions
Clutch
Manual Transmission and M/T Differential
Manual Transmission and Differential
Design Specifications
Dimensions
Weight (U.S.A.)
Starter
Clutch
Manual Transmission
Steering
Suspension
Wheel Alignment
Brakes
Tires
Air Conditioning
Electrical Ratings
Body Specifications
Maintenance
Lubricants and Fluids
Maintenance Schedule
Distance/Time for Normal Conditions
Distance/Time for Severe Conditions
Maintenance Item for Normal Conditions
Listed by Maintenance Item for Severe Conditions
Engine Electrical
Special Tools
Starting System Component Location Index
Starting System Circuit Diagram
Starter Circuit Troubleshooting
DID the Starter Crank the Engine?
Clutch Interlock Switch Test
Starter Solenoid Test
Starter Performance Test
Starter Replacement
Starting System
Starter Overhaul
Armature Inspection and Test
Commutator Diameter
Commutator Runout
Commutator Mica Depth
Starter Brush Inspection
Starter Brush Holder Test
Starter Field Winding Test
Brush Spring Inspection
Planetary Gear Inspection
Overrunning Clutch Inspection
Ignition System Component Location Index
Ignition System Circuit Diagram
Ignition Timing Inspection
Ignition Coil Removal/Installation
Spark Plug Inspection
Charging System Component Location Index
Charging System Circuit Diagram
Charging Circuit Troubleshooting
Charging System Indicator Test
Engine Wire Harness 6P Connector
Alternator and Regulator Circuit Test
Alternator Control System Test
Drive Belt Inspection
Drive Belt Replacement
Drive Belt Auto-Tensioner Inspection
Drive Belt Auto-Tensioner Replacement
Alternator Replacement
Alternator Overhaul
Special Tools Required
Rectifier Test
Alternator Brush Inspection
Rotor Slip Ring Test
Stator Test
Cruise Control Component Location Index
Cruise Control Circuit Diagram
Cruise Control Symptom Troubleshooting Index
Cruise Control Unit Input Test
Main Switch Test/Replacement
Set/Resume/Cancel Switch Test/Replacement
Cruise Control Actuator Test
Cruise Control Actuator/Cable Replacement
Actuator Cable Adjustment
Clutch Pedal Position Switch Test
Engine Mechanical
Engine Removal
Engine Installation
Cylinder Head Component Location Index
Engine Compression Inspection
VTEC Rocker Arms Test
VTC Actuator Inspection
Valve Clearance Adjustment
Crankshaft Pulley Removal and Installation
Cam Chain Removal
Cam Chain Installation
Auto-Tensioner Removal/Installation
Chain Case Oil Seal Installation
Cylinder Head Cover Removal
Cylinder Head Removal
VTC Actuator, Exhaust Camshaft Sprocket Replacement
Cylinder Head Bolts Loosening Sequence
Cylinder Head Inspection for Warpage
Rocker Arm Assembly Removal
Rocker Arms and Shafts Disassembly/Reassembly
Rocker Arms and Shafts Inspection
Camshaft Inspection
Valves, Springs, and Valve Seals Removal
Valve Inspection
Valve Stem-To-Guide Clearance Inspection
Valve Guide Replacement
Valve Seat Reconditioning
Valves, Springs, and Valve Seals Installation
Rocker Arm Assembly Installation
Cylinder Head Installation
Cylinder Head Cover Installation
Engine Block
Special Tools
Connecting Rod and Crankshaft End Play Inspection
Crankshaft Main Bearing Replacement
Main Bearing Clearance Inspection
Main Bearing Selection
Crankshaft Bore Code Location
Main Journal Code Location
Connecting Rod Bearing Replacement
Rod Bearing Clearance Inspection
Rod Bearing Selection
Connecting Rod Big End Bore Code Locations
Connecting Rod Journal Code Location
Oil Pan Removal
Crankshaft and Piston Removal
Crankshaft Inspection
Out-Ol-Round and Taper
Straightness
Block and Piston Inspection
Piston Diameter
Cylinder Bore Size
Cylinder Honing
Piston, Pin and Connecting Rod Replacement
Piston Ring Replacement
Piston Ring End-Gap
Top Ring Clearance
Second Ring Clearance
Piston Ring Dimensions
Piston Installation
If the Crankshaft Is Already Installed
If the Crankshaft Is Not Installed
Connecting Rod Bolt Inspection
Crankshaft Installation
Oil Pan Installation
Transmission End Crankshaft Seal Installation-In Car
Engine Lubrication
Special Tools
Component Location Index
Oil Pressure Switch Test
Engine Oil Replacement
Engine Oil Filter Replacement
Engine Oil Filter (3/4-Turn Type)
Oil Filter Feed Pipe Replacement
Oil Pump Overhaul Exploded View
Oil Pump Removal
Oil Pump Inspection
Inner Rotor-To-Outer Rotor Radial Clearance
Housing-To-Rotor Axial Clearance
Housing-To-Outer Rotor Radial Clearance
Balancer Shaft Inspection
Bearing Inner Diameter
NO.1 Journal Diameter
No.2 Journal Oil Clearance
Oil Pump Installation
Oil Pressure Switch Replacement
Intake Manifold and Exhaust System
Intake Manifold Removal and Installation
Exhaust Manifold Removal and Installation
Exhaust Pipe and Muffler Replacement
Engine Cooling
Cooling System Component Location Index
Radiator Cap Test
Fan Motor Test
Thermostat Test
Water Pump Inspection
Water Pump Replacement
Coolant Check
Coolant Replacement
Thermostat Replacement
Water Passage Installation
Water Outlet Installation
Radiator and Fan Replacement
Fan Controls Component Location Index
Fan Controls Symptom Troubleshooting Index
Circuit Diagram
Radiator Fan Circuit Troubleshooting
Radiator Fan Relay 4P Socket
Radiator Fan Switch Circuit Troubleshooting (Open)
Radiator Fan Switch Circuit Troubleshooting (Short)
Radiator Fan Switch Test
Radiator Fan Switch Replacement
Fuel and Emissions Systems
General Troubleshooting Information
Intermittent Failures
Opens and Shorts
How to Use the PGM Tester or a Scan Tool
How to Reset the ECM
How to End a Troubleshooting Session
How to Remove the ECM for Testing
How to Troubleshoot Circuits at the ECM
ECM Updating and Substitution for Testing
How to Update the ECM
How to Substitute the ECM
DTC Troubleshooting Index
Fuel and Emissions Systems Symptom Troubleshooting Index
Electronic Control System
Fail-Safe Function
Back-Up Function
Two Driving Cycle Detection Method
ECM Data
ECM Electrical Connections
ECM Inputs and Outputs at Connector a (31P)
ECM Inputs and Outputs at Connector a (31 P)
ECM Inputs and Outputs at Connector B (24P)
ECM Inputs and Outputs at Connector E (31P)
ECM Inputs and Outputs at Connector E (31 PI
Vacuum Hose Routing
PGM-FI System
Camshaft Position (CMP) Sensor B
Air Conditioning (Alc) Compressor Clutch Relay
Air Fuel Ratio (A/F) Sensor
Ignition Timing Control
Injector Timing and Duration
Intake Air Temperature (Lat) Sensor
Manifold Absolute Pressure (MAP) Sensor
Secondary Heated Oxygen Sensor (Secondary H02S1)
Starting Control
Throttle Position
Vehicle Speed Sensor
Vtec/Vtc
VTC System
Idle Control System
Fuel Supply System
Brake Pedal Position Switch
Electrical Power Steering (EPS) Senser
Intake Air System
Intake Air Bypass Control Thermal Valve
Throttle Body
Catalytic Converter System
Positive Crankcase Ventilation (PCV) System
Evaporative Emission (EVAP) Control System
EV AP Canister
EVAP Canister Purge Valve
Fuel Tank Pressure (FTP) Sensor
Idle Control System Diagram
Intake Air System Diagram
Evaporative Emission (EVAP) Control Diagram
ECM Circuit Diagram
How to Set Readiness Codes
Malfunction Indicator Lamp (MIL) Indication
Catalytic Converter Monitor and Readiness Code
Evaporative Emissions (EVAP) Control System Monitor and Readiness Code
Air Fuel Ratio (A/F) Sensor Monitor and Readiness Code
Misfire Monitor and Readiness Code
Fuel System Monitor and Readiness Code
Comprehensive Component Monitor and Readiness Code
OTC Troubleshooting
Ote P0107: MAP Sensor Circuit Low Voltage
Dte P0108: MAP Sensor Circuit High Voltage
OTC P1128: MAP Sensor Signal Lower than Expected
OTC P1129: MAP Sensor Signal Higher than Expected
Ote Pol12: IAT Sensor Circuit Low Voltage
OTC P0113: IAT Sensor Circuit High Voltage
DTC P0116: ECT Sensor Range/Performance Problem
DTC P0117: ECT Sensor Circuit Low Voltage
DTC P0118: ECT Sensor Circuit High Voltage
Sensor Circuit Low Voltage
Dtc
P0123: TP Sensor Circuit High Voltage
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Table of
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Table of Contents
Troubleshooting
Starter Circuit Troubleshooting
40
Charging Circuit Troubleshooting
57
Cruise Control Symptom Troubleshooting Index
73
Fan Controls Symptom Troubleshooting Index
202
Radiator Fan Circuit Troubleshooting
204
Radiator Fan Switch Circuit Troubleshooting (Open)
206
General Troubleshooting Information
210
How to Reset the ECM
211
DTC Troubleshooting Index
214
Fuel and Emissions Systems Symptom Troubleshooting Index
217
OTC Troubleshooting
259
MIL Circuit Troubleshooting
304
OLC Circuit Troubleshooting
316
DTC Troubleshooting
325
A/C Signal Circuit Troubleshooting
340
Alternator FR Signal Circuit Troubleshooting
341
Electrical Power Steering (EPS) Signal Circuit Troubleshooting
342
Brake Pedal Position Switch Signal Circuit Troubleshooting
344
Fuel Pump Circuit Troubleshooting
348
Catalytic Converter System Troubleshooting
374
EPS Indicator
509
Symptom Troubleshooting Index
514
EPS Indicator Circuit Troubleshooting
538
ABS Indicator
625
ABS Indicator Circuit Troubleshooting
629
ASS Indicator Circuit Troubleshooting
646
Brake System Indicator Circuit Troubleshooting
649
Moonroof Symptom Troubleshooting Index
690
How to Retrieve a DTC
780
Symptom Troubleshooting Index
782
Heating and Air Conditioning DTC Troubleshooting
787
Recirculation Control Motor Circuit Troubleshooting
796
Heater Control Power and Ground Circuits Troubleshooting
798
Condenser Fan Circuit Troubleshooting
799
Radiator and Condenser Fans Common Circuit Troubleshooting
800
Compressor Clutch Circuit Troubleshooting
801
A/C Pressure Switch Circuit Troubleshooting
803
Tips and Precautions
834
Five-step Troubleshooting
837
Gauge Assembly Replacement
895
Vehicle Speed Signal Circuit Troubleshooting
896
Erasing the DTC Memory
1033
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