Table Of Contents - Toro Sand Pro 3040 Service Manual

Table of Contents

Additional Reference Materials
Sand Pro ® 3040 and 5040
20251SL Rev A
Preface ................................................................................................................ 5
Chapter 1: Safety ............................................................................................ 1-1
Safety Instructions ....................................................................................... 1-2
Jacking Instructions ..................................................................................... 1-6
Safety and Instructional Decals .................................................................... 1-7
Chapter 2: Specifications and Maintenance .................................................... 2-1
Specifications ............................................................................................... 2-2
Torque Specifications ................................................................................... 2-5
Shop Supplies ............................................................................................ 2-12
Special Tools .............................................................................................. 2-14
Chapter 3: Troubleshooting ............................................................................. 3-1
GEARS - The Systematic Approach to Defining, Diagnosing and Solving
Problems ...................................................................................................... 3-2
Troubleshooting - Hydraulic ......................................................................... 3-3
General Hydraulic System Problems ............................................................ 3-4
Traction System Problems ............................................................................ 3-6
Steering System Problems (Model 08745 Only)............................................ 3-8
Attachment Lift/Lower Problems ................................................................... 3-9
Attachment Hydraulic Problems.................................................................. 3-10
Troubleshooting - Electrical........................................................................ 3-11
Starting Problems ....................................................................................... 3-12
General Run Problems ............................................................................... 3-14
Attachment Electrical Problems .................................................................. 3-15
Chapter 4: Engine ........................................................................................... 4-1
General Information ..................................................................................... 4-2
Adjustments ................................................................................................. 4-4
Service and Repairs ..................................................................................... 4-7
Chapter 5: Hydraulic System........................................................................... 5-1
General Information ..................................................................................... 5-3
Hydraulic Schematics ................................................................................. 5-12
Hydraulic Flow Diagrams ............................................................................ 5-13
Testing the Hydraulic System ...................................................................... 5-23
Adjustments ............................................................................................... 5-51
Service and Repairs ................................................................................... 5-54
Chapter 6: Electrical System ........................................................................... 6-1
General Information ..................................................................................... 6-2
Electrical Schematics and Wire Harness Drawings/Diagrams....................... 6-3
Electrical System Quick Checks.................................................................... 6-4
Testing the Electrical Components ................................................................ 6-6
Service and Repairs ................................................................................... 6-28
Chapter 7: Chassis.......................................................................................... 7-1
General Information ..................................................................................... 7-2
Service and Repairs ..................................................................................... 7-3
Appendix A ......................................................................................................A-1
Electrical Drawing Designations....................................................................A-2
Hydraulic Schematic - Sand Pro 3040 ..........................................................A-3
Hydraulic Schematic - Sand Pro 5040 ..........................................................A-4
Electrical Schematic - Sand Pro 3040/5040..................................................A-5
Wire Harness Drawing - Sand Pro 3040/5040 ..............................................A-6
Wire Harness Diagram - Sand Pro 3040/5040..............................................A-7
Wire Harness - Rear Remote Hydraulics (Optional)......................................A-8
Wire Harness - Switch Kit (Optional) ............................................................A-9
Briggs & Stratton V-Twin Engine Service Manual
Page 7 Preface