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Toro GREENSMASTER 3100 Operator's Manual
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Toro GREENSMASTER 3100 Operator's Manual

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To understand this product, and for safety and
optimum performance, read this manual
before starting operation. Pay special attention
to SAFETY INSTRUCTIONS highlighted by
this symbol.
MODEL. 04353—
MODEL. 04354—
®
GREENSMASTER
© The Toro Company—1997
FORM NO. 3319-317 GB Rev A
70001 AND UP
70001 AND UP
OPERATOR'S
MANUAL
®
3100

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Summary of Contents for Toro GREENSMASTER 3100

  • Page 1 70001 AND UP MODEL. 04354— MANUAL ® ® GREENSMASTER 3100 To understand this product, and for safety and optimum performance, read this manual before starting operation. Pay special attention to SAFETY INSTRUCTIONS highlighted by this symbol. © The Toro Company—1997...

  • Page 2: Table Of Contents

    Use model and serial number in all correspondence and when ordering parts. To order replacement parts from an authorized TORO Distributor, supply the following information: Model and serial numbers of the machine.

  • Page 3: Safety

    Safety WARNING—Petrol is highly flammable. Training • Store fuel in containers specifically designed Read the instructions carefully. Be familiar with for this purpose. the controls and the proper use of the equipment. • Refuel outdoors only and do not smoke Never allow children or people unfamiliar with while refueling.
  • Page 4 • stay alert for bumps and hollows and other adjustment can be made from the operator’s hidden hazards; position. • never mow across the face of the slope, • before clearing blockages; unless the lawn mower is designed for this •...
  • Page 5 Sound & Vibration Levels Sound Levels This unit has a continuous A-weighted sound pressure level at the operator ear of: 84.2 dB(A), based on mea- surements of identical machines per Directive 91/386/EEC. This unit has a sound power level of 99 LWA, based on measurements of identical machines per procedures outlined in Directive 84/538/EEC and amendments.
  • Page 6 Symbol Glossary Caustic liquids, Poisonous Electrical shock, High pressure High pressure High pressure Crushing of Crushing of chemical burns to fumes or toxic electrocution fluid, injection spray, erosion of spray, erosion of fingers or hand, toes or foot, force fingers or hand gases, asphyxiation into body flesh...
  • Page 7 Eye protection Head protection Hearing Caution, toxic First aid Flush with water Engine Transmission must be worn must be worn protection must risk be worn Hydraulic Brake system Coolant (water) Intake air Exhaust gas Pressure Fire, open light & smoking system prohibited Level...
  • Page 8 Engine coolant Engine coolant f Engine Engine intake/ Engine intake/ Engine intake/ Engine start Engine stop pressure ilter lubricating oil combustion air combustion air air filter pressure pressure n/min Engine failure/ Engine rotational Choke Primer (start aid) Electrical preheat Transmission oil Transmission oil Transmission oil malfunction speed/frequency...

  • Page 9: Specifications

    Specifications Power : 4-cycle gasoline engine, electric start, with accessory terminal is available at the leak detector output of 11.9 kW @3,600 rpm. Maximum no-load test switch if attachment of headlights is desired. governed engine speed is 2,850 rpm. Battery : 12-Volt, Lead Acid, 32-Amp.

  • Page 10: Before Operating

    Install the dipstick firmly in place. FILLING THE GAS TANK THE TORO COMPANY STRONGLY RECOMMENDS THE USE OF CLEAN, FRESH UNLEADED REGULAR GASOLINE IN TORO GASOLINE-POWERED PROD- UCTS. UNLEADED GASOLINE BURNS CLEANER,...
  • Page 11 fuel system damage could result. Fill the gasoline tank to the bottom of the filler neck. DO NOT OVERFILL. Install the cap and tighten it securely in place. DANGER Because gasoline is flammable, use caution when storing or handling lt. Do not fill the fuel tank while the engine is running, or hot, or when the machine is in an enclosed area.
  • Page 12 Phillips HG fluid Shell Donax TD Texaco Union Oil Hydraulic/Tractor fluid Note: The fluids within this group are interchangeable. Group 2 Hydraulic Fluid (Recommended for ambient temperatures consistently above 70° F) ISO type 68 anti-wear hydraulic fluid Figure 3 Mobil DTE 26 or DTE 16 1.
  • Page 13 One bottle is sufficient for 22 L of hydraulic fluid. Order Part No. 44-2500 from your Authorized Toro Distributor. Position the machine on a level surface. Make sure the machine has cooled down so fluid is cold.

  • Page 14: Controls

    Controls MOW PEDAL (Fig. 4)—Depressing the mow pedal FULLY during operation lowers the cutting units and starts the reels. BRAKE PEDAL (Fig. 4)—The brake pedal actuates an automotive drum-type mechanical brake. LIFT PEDAL (Fig. 4)—Depressing the lift pedal during operation stops the reels from turning and lifts the cutting units.
  • Page 15 circuit. LEAK DETECTOR TEST/LIGHT SWITCH (Fig. 6) From the middle operating position, move the switch rear- ward to check the operation of the leak detector alarm and time delay. Move the switch forward to operate optional headlights. HOUR METER (Fig. 6)—Shows the total hours of machine operation.

  • Page 16: First-Time Operation

    NOTE: When the Greensmaster 3100 is new and the Sit on the seat, place the shift selector in bearings and reels are tight, it is necessary to use the NEUTRAL, and check the mow and lift pedals to FAST throttle control position for this check.
  • Page 17 If the engine did not crank, go to step 3. If the engine cranked, contact your local TORO dealer for assistance. Sit on the seat, engage the parking brake, depress the lift pedal and release it.
  • Page 18 #2 position. If the engine does not stop, stop the engine and find the problem before operating the machine. If you need assistance, contact your local Figure 10 TORO dealer. BEFORE START (cold oil) 1. Sight window 2. Solenoid return valve open CHECK THE LEAK DETECTOR’S...
  • Page 19 1. Fluid level (warm) 2. Warning buzzer 3. Float down, switch closed Before mowing greens with the GREENSMASTER 3100, we suggest that you find a clear area and practice starting and stopping, raising and lowering the cutting units, turning, etc. This will help you gain confidence in the performance of the GREENSMASTER 3100.

  • Page 20: Operating

    Operating BEFORE MOWING important, so the mowers do not cut into the fringe area. However, as much of the green as possible should be cut to minimize the amount of grass left Inspect the green for debris, remove the flag from the cup, to mow around the outer periphery.
  • Page 21 brakes, etc. LEAK DETECTOR OPERATION The leak detector alarm may sound for one of the following reasons: A leak has occurred. The oil level in the main reservoir is reduced by 4 to 6 ounces due to oil contraction from cooling. If the alarm sounds, turn it off as quickly as possible and inspect for leaks.
  • Page 22 After you achieve the desired setting, hold the knob to prevent any rotation and tighten the jam nut. ADJUSTING LIFT CYLINDERS When in the raised (transport) position, the front lift cylinders may be adjusted. Lower the cutting units to the floor. Loosen the jam nut on the clevis of the cutting unit lift cylinder to be adjusted.

  • Page 23: Maintenance

    Maintenance Maintenance Schedule Maintenance Procedure Maintenance Interval & Service Check battery fluid level Every Every Every Every 50 Check battery cable connections hours Service the air filter pre-cleaner hours hours hours Lubricate all grease fittings Change the engine oil Replace the engine oil filter Replace the air filter element Check the reel bearing preload adjustment Torque the wheel lug nuts...
  • Page 24 Daily Maintenance Checklist Fluid Leaks Safety Interlock Operation Tire Pressure Brake Operation Instrument Operations Engine Oil & Fuel Level Lubricate All Grease Fittings Cooling system Fluid Level Touch-up Damaged Paint Radiator & Screen for Debris Unusual Engine Noises Unusual Operating Noises Hydraulic System Oil Level Hydraulic Hoses for Damage...
  • Page 25 LUBRICATION Figure 21 Figure 17 Figure 18 Figure 22 Figure 19 Figure 23 Figure 20 Figure 24...
  • Page 26 Selected Maintenance Locations @@ @@ PP PP @@ @@ PP PP yy yy 0.3 mm Figure 25 Figure 28 Drain plug Oil filter Figure 26 Figure 29 Air cleaner cover 1. Fuel filter Hose clamps Figure 27 Figure 30 1. Foam element Paper element 1.
  • Page 27 Figure 31 1. Hydraulic filter...

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04353-7000104354-70001