Toro 04356 Operator's Manual
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Toro 04356 Operator's Manual

Toro 04356 Operator's Manual

Traction unit
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Form No. 3359-410 Rev B
Greensmaster
®
3100 Traction
Unit
Model No. 04356—Serial No. 280000001 and Up
Register at www.Toro.com.
Original Instructions (EN)

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  • Page 1 Form No. 3359-410 Rev B Greensmaster ® 3100 Traction Unit Model No. 04356—Serial No. 280000001 and Up Register at www.Toro.com. Original Instructions (EN)

  • Page 2: Introduction

    Whenever you need service, genuine Toro parts, or additional information, contact an Authorized Service Dealer or Toro Customer Service and have the model and serial numbers of your product ready. Figure 1 identifies the location of the model and serial numbers on the product.

  • Page 3: Table Of Contents

    Fuel System Maintenance ........31 Safety ................4 Replacing the Fuel Filter ........31 Safe Operating Practices ........4 Fuel Lines and Connections........ 31 Toro Mower Safety ..........5 Electrical System Maintenance........ 31 Sound Pressure............. 6 Servicing the Battery........... 31 Sound Power ............6 Replacing the Seat Switch ........

  • Page 4: Safety

    Safety • Inspect the area where the equipment is to be used and remove all objects such as rocks, toys and wire which can be thrown by the machine. This machine meets or exceeds CEN standard EN 836:1997, ISO standard 5395:1990, and ANSI •...

  • Page 5: Toro Mower Safety

    Stop reels if not The following list contains safety information specific to mowing. Toro products or other safety information that you must • Do not operate the mower under the influence of know that is not included in the ANSI standards.

  • Page 6: Sound Pressure

    • Do not overspeed the engine by changing governor repaired or replaced before operation is continued. settings. To ensure safety and accuracy, have an Authorized Toro Distributor check the maximum • Before getting off of the seat, move the functional engine speed with a tachometer..

  • Page 7: Safety And Instructional Decals

    Safety and Instructional Decals Safety decals and instructions are easily visible to the operator and are located near any area of potential danger. Replace any decal that is damaged or lost. 106–6367 107–2554 1. Read the Operator’s Manual. 7. Fast 2.
  • Page 8 93-8062 93-8063 1. To lock the parking brake, 3. Parking brake lock (Affix over part no. 104–2053 for CE) press the brake pedal and the parking brake lock. * This safety decal includes a slope warning required on the machine for compliance to the European Lawn Mower Safety Standard EN836:1997.
  • Page 9 93–8075 1. Press the lift pedal to raise 2. Press the mow pedal to lower and start the reels. and stop the reels. Battery Symbols Some or all of these symbols are on your battery 1. Explosion hazard 6. Keep bystanders a safe distance from the battery.

  • Page 10: Setup

    Setup Loose Parts Use the chart below to verify that all parts have been shipped. Procedure Description Qty. – No parts required Activate and charge the battery. Seat Nut (5/16 inch) Mount the seat Seat cover Bolt (1/4 x 5/8 inch) Install the battery.

  • Page 11: Activating And Charging The Battery

    Activating and Charging the Battery No Parts Required Procedure Use only electrolyte (1.265 Specific Gravity) to fill Figure 4 battery initially. 1. Electrolyte Warning 4. Allow approximately 20 to 30 minutes for the CALIFORNIA electrolyte to soak into the plates. Fill as necessary Proposition 65 Warning to bring the electrolyte to within about 1/4 inch (6 mm) of the bottom of the fill well (Figure 4).

  • Page 12: Mounting The Seat

    Battery terminals or metal tools could short against metal tractor components causing sparks. Sparks can cause the battery gasses to explode, resulting in personal injury. • When removing or installing the battery, do not allow the battery terminals to touch any metal parts of the tractor.

  • Page 13: Installing The Steering Wheel

    4. Place the terminal covers over the battery posts. 5. Install the battery clamp and covers and secure them Battery terminals or metal tools could short with the wing nuts. against metal tractor components causing sparks. Sparks can cause the battery gasses to explode, resulting in personal injury.

  • Page 14: Installing The Cutting Units

    Installing the Cutting Units (For Cutting Unit Models 04610 and 04611 Only) Figure 9 Parts needed for this procedure: 1. Lift arm 2. Lift hook Gauge bar Bolt (#10 x 5/8 inch) 4. Slide the sleeve back on the ball joint and rotate the pull arm down so the socket fits over the ball stud.

  • Page 15: Adding Rear Ballast

    Leave approximately 1/2 inch (13 mm) of threads to the turf, immediately soak the affected area with exposed on each mounting bolt (Figure 11). water. Install Decal Parts needed for this procedure: Warning decal Figure 11 Procedure 1. Bolts 2. Drive motor Affix the warning decal (93–8063) over the warning decal (104–2053) for CE 8.

  • Page 16: Product Overview

    Product Overview backward or to assist in stopping when moving forward. Also, allow the pedal to move to the neutral position to stop the machine. For operator comfort, do not rest the Controls heel of your foot on reverse when operating forward (Figure 13).

  • Page 17: Ignition Switch

    the Open position. A warm engine requires little or no plus a Neutral position. It is permissible to shift from choking. one selection to another while the machine is in motion. No damage will result. Ignition Switch Neutral-used for starting the engine Insert the key into the switch (Figure 14) and turn it No.

  • Page 18: Specifications

    (weight) is SAE 30. Authorized Service Dealer or Distributor or go to 1. Position the machine on a level surface. www.Toro.com for a list of all approved attachments 2. Unscrew the dipstick and wipe it with a clean rag. and accessories.

  • Page 19: Filling The Fuel Tank

    3. Unscrew the dipstick out of the tube and check the oil level. In certain conditions during fueling, static 4. If the oil level is low, remove the filler cap from the electricity can be released causing a spark valve cover and pour oil into the opening in the which can ignite the gasoline vapors.

  • Page 20: Checking The Hydraulic Fluid Level

    Toro Premium All Season Hydraulic Fluid (Available in 5 the machine has cooled down so the oil is cold. gallon pails or 55 gallon drums. See parts catalog or Toro distributor for part numbers.) 2. Remove the cap from the top of the reservoir and check the fluid level.

  • Page 21: Checking The Torque Of The Wheel Nuts

    To burnish the brakes, firmly apply the brakes and drive leaks continue to appear, contact your local the machine at mowing speed until the brakes are hot, Toro Distributor for assistance and, if necessary, as indicated by their smell. An adjustment to the brakes replacement parts.

  • Page 22: Checking The Safety Interlock System

    In addition, the engine will stop when: not start, the problem is not in the interlock system. • the cutting units are engaged with the operator off If engine did not crank, contact your local Toro of the seat Distributor for assistance.

  • Page 23: Preparing The Machine For Mowing

    If assistance is required, contact Before Mowing your local Toro Distributor. Inspect the green for debris, remove the flag from the Preparing the Machine for cup, and determine the best direction to mow. Base the Mowing direction to mow on the previous mowing direction.

  • Page 24: Transport Operation

    (less than 1/4 mile (0.4 km)). However, original position after a turn has been completed. Toro does not recommend this as standard procedure. Important: The machine should never be Important: Do not tow the machine faster than...

  • Page 25: Maintenance

    Maintenance Note: Determine the left and right sides of the machine from the normal operating position. Recommended Maintenance Schedule(s) Maintenance Service Maintenance Procedure Interval • Check the torque of the wheel nuts. After the first hour • Change the engine oil and filter. After the first 8 hours •...

  • Page 26: Daily Maintenance Checklist

    Daily Maintenance Checklist Duplicate this page for routine use. Maintenance Check Item For the week of: Mon. Tues. Wed. Thurs. Fri. Sat. Sun. Check the safety interlock operation. Check the instrument operation Check the brake operation. Check the fuel level. Check the engine oil level.

  • Page 27: Lubrication

    Lubrication • Lift arm pivot (3) and pivot hinge (3) (Figure 26) If you leave the key in the ignition switch, someone could accidently start the engine and seriously injure you or other bystanders. Remove the key from the ignition and disconnect the wire from the spark plug before you do any maintenance.

  • Page 28: Engine Maintenance

    Engine Maintenance Servicing the Air Cleaner Service the air cleaner foam pre-cleaner after every 50 operating hours and the air cleaner cartridge after every 100 operating hours (more frequently when operating Figure 29 conditions are dusty or dirty). 1. Release the locking clips and remove the air cleaner cover (Figure 32).

  • Page 29: Changing The Engine Oil And Filter

    Adjusting the Throttle Control 4. When servicing the foam element, check the condition of the paper element. Clean it by gently Proper throttle operation is dependent upon proper tapping it on a flat surface or replace it if needed. adjustment of the throttle control. Before adjusting the 5.

  • Page 30: Adjusting The Carburetor And Speed Control

    Adjusting the Carburetor and 4. Adjust the idle stop screw clockwise until the idle speed is an additional 25 to 50 RPM over the idle Speed Control speed set in step 3 Important: Before the carburetor and speed 5. Move the throttle control to the Fast position. Bend control are adjusted, the throttle and choke controls the high speed spring anchor tang (Figure 36) to must be adjusted properly.

  • Page 31: Fuel System Maintenance

    Fuel System Electrical System Maintenance Maintenance Replacing the Fuel Filter Servicing the Battery An in-line filter is incorporated into the fuel line between Properly maintain the battery electrolyte and keep the the fuel tank and carburetor (Figure 38). Replace the top of the battery clean.

  • Page 32: Replacing The Seat Switch

    Important: The switch threads will be damaged terminals separately. Reconnect the cables, positive (+) cable first, and coat the terminals with petroleum jelly. if the jam nut is overtightened. 7. The switch threads will be damaged if the jam nut is Warning overtightened.

  • Page 33: Drive System Maintenance

    Drive System 2. Unplug the switch connectors from the end of the mow/lift switch installed in the valve bank bonnet Maintenance (Figure 39). 3. Loosen the jam nut and unscrew the switch from the Adjusting the Traction Pedal valve bank bonnet. for Forward 4.

  • Page 34: Brake Maintenance

    Brake Maintenance distance is greater or less than 3/16 in. (5 mm), an adjustment to the traction control rod is required. Proceed as follows: Adjusting the Brakes • Remove the jam nut and ball joint securing the control rod (Figure 40) to the traction shaft pivot. A brake adjustment rod is located on each side of the machine so that the brakes can be equally adjusted.

  • Page 35: Controls System Maintenance

    Controls System Maintenance Adjusting the Rear Camshaft A camshaft misaligned with the valve bank may cause the following: • No increase in ground speed in the No. 2 (transport) traction selection • The mow pedal will not stay depressed (in detent) without foot pressure.

  • Page 36: Adjusting Cutting Unit Lift And Drop

    1. Loosen the nut on the back side of the lift pivot 3. Rotate the knob 1/4 turn counterclockwise if the (Figure 45). center cutting unit is dropping too late or 1/4 turn clockwise if the center cutting unit is dropping too early.

  • Page 37: Hydraulic System Maintenance

    If the oil becomes contaminated, contact your local Note: If the leak detector alarm sounds, turn the Toro distributor because the system must be flushed. key off and wait a few minutes for the oil level to Contaminated oil looks milky or black when compared equalize in the tanks.

  • Page 38: Storage

    Storage If you wish to store the machine for a long period of time, the following steps should be performed prior to storage: 1. Remove accumulations of dirt and old grass clippings. Sharpen the reels and bedknives, if necessary; refer to the Cutting Unit Operator’s Manual. Use a rust preventive on bedknives and reel blades.

  • Page 39: Schematics

    Schematics Electrical Schematic (Rev. A)
  • Page 40 Hydraulic Schematic (Rev. A)
  • Page 41 Notes:...
  • Page 42 Notes:...
  • Page 43 Notes:...
  • Page 44 If for any reason you are dissatisfied with your Distributor’s service or have difficulty obtaining guarantee information, contact the Toro importer. If all other remedies fail, you may contact us at Toro Warranty Company.

This manual is also suitable for:

Greensmaster 3100

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