Toro Greensmaster 3150 Operator's Manual
2-wheel drive traction unit
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- Service manual (278 pages) ,
- Operator's manual (44 pages) ,
- Installation instructions (4 pages)
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Summary of Contents for Toro Greensmaster 3150
- Page 1 Form No. 3450-113 Rev A Greensmaster ® 3150 2-Wheel Drive Traction Unit Model No. 04358—Serial No. 407600000 and Up *3450-113* Register at www.Toro.com. Original Instructions (EN)
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Page 2: Figure 1
Replacements may be ordered through help finding a dealer, or to register your product. the engine manufacturer. Whenever you need service, genuine Toro parts, or additional information, contact an authorized Toro WARNING distributor and have the model and serial numbers of your product ready. -
Page 3: Table Of Contents
Daily Maintenance Checklist......29 Pre-Maintenance Procedures ......30 Removing the Seat Assembly ......30 g000502 Raising the Machine ......... 30 Figure 2 Lubrication ............31 Safety-alert symbol Greasing the Machine........31 Engine Maintenance ........... 33 Engine Safety ........... 33 Servicing the Air Cleaner ........33 This manual uses 2 words to highlight information. -
Page 4: Safety
Safety This machine has been designed in accordance with EN ISO 5395 and ANSI B71.4-2017 and meets these standards when you add the appropriate weight kit, ballast, CE decals, and guard kit. General Safety This product is capable of amputating hands and feet and of throwing objects. -
Page 5: Safety And Instructional Decals
Safety and Instructional Decals Safety decals and instructions are easily visible to the operator and are located near any area of potential danger. Replace any decal that is damaged or missing. decal131-2007 131-2007 1. Read the Operator’s Manual. 7. Continuous-variable setting 8. - Page 6 decal136-8506 decal136-8505 136-8506 136-8505 Note: This machine complies with the industry standard 1. Warning—read the 4. Tipping hazard—slow the Operator’s Manual; do machine before turning; stability test in the static lateral and longitudinal tests with the maximum recommended slope indicated on the decal. Review the not operate this machine do not turn at high speeds.
- Page 7 decalbatterysymbols Battery Symbols Some or all of these symbols are on your battery. 1. Explosion hazard 6. Keep bystanders away from the battery. 2. No fire, open flame, or 7. Wear eye protection; smoking explosive gases can cause blindness and other injuries.
- Page 8 decal139-2725 139-2725 decal105-8305 105-8305 1. Lower and engage the 4. On reels. 2. Raise and disengage the 5. Engine—start reels. 3. Engine—shut off decal115-8226 115-8226 1. Tipping hazard—read the Operator's Manual; wear a seatbelt; do not remove the roll bar.
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Page 9: Setup
Setup Loose Parts Use the chart below to verify that all parts have been shipped. Procedure Description Qty. – No parts required Charge the battery. Carriage bolt (5/16 x 3/4 inch) Install the battery. Nut (5/16 inch) Bolt (1/2 x 1-3/4 inches) Bolt (1/2 x 1-1/2 inches) Install the roll bar. -
Page 10: Charging The Battery
Charging the Battery No Parts Required Procedure Charge the battery; refer to Charging the Battery (page 35). g339221 Figure 3 1. Front of the machine 4. Battery clamp 2. Positive (+) 5. Wing nut 3. Negative (-) Installing the Battery Connect the black ground cable (from the engine base) to the negative (-) post of the battery. -
Page 11: Installing The Roll Bar
Torque the fasteners to 91 to 115 N∙m (67 to 85 ft-lb). WARNING Installing the Roll Bar Failure to wear the seat belt while operating the vehicle can result in you being thrown from the seat and injured during a rollover Parts needed for this procedure: accident. - Page 12 the stud and locks the assemblies together (Figure g005103 Figure 8 g020794 Figure 6 1. Drive motor 2. Mounting bolts 1. Pull frame 3. Ball stud 2. Pull arm Coat the spline shaft of the motor with clean grease. Mount the baskets on the pull frames, loosen Install the motor by rotating the motor clockwise the jam nuts on the pull arms, and adjust the so that the motor flanges clear the studs, then...
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Page 13: Marking The Outer Grass Baskets
2. Approximately 12.7 cm (5 4. Keep focal spot 1.8 to 3 inches) m (6 to 10 ft) ahead of the machine. Procedure Install the CE guard kit; refer to the CE Guard Kit―Greensmaster 3150 2-Wheel Drive Traction Unit Installation Instructions. -
Page 14: Installing The Ce Decals
Installing the CE Decals Parts needed for this procedure: Warning decal (Part No. 136-8505) CE mark decal Production year decal Procedure g236138 Figure 11 If you use this machine in a country that complies with 1. Serial plate 3. Production year decal CE standards, perform the following steps after you 2. -
Page 15: Product Overview
Controls Product Overview Traction Pedal The traction pedal (Figure 13) has 3 functions: to make the machine move forward, to move it backward, and to stop the machine. Press the top of the pedal to move forward and the bottom of the pedal to move backward or to assist in stopping when moving forward. - Page 16 Parking-Brake Tab Seat-Adjustment Lever To set the parking brake, press the brake pedal, then The seat adjustment lever is located at the left side press the parking-brake tab (Figure 13) to engage of the seat (Figure 16). Moving the lever unlocks the brakes.
- Page 17 Functional Control Lever The functional control lever (Figure 17) provides 2 traction selections plus a N position. You can EUTRAL shift from mow to transport or transport to mow (not to neutral) while the machine is in motion; no damage will result.
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Page 18: Specifications
Authorized Service Dealer or authorized Toro before you leave the operator’s position. Allow distributor or go to www.Toro.com for a list of all the machine to cool before adjusting, servicing, approved attachments and accessories. -
Page 19: Fuel Specification
Fuel Specification Add the specified fuel to the fuel tank until the level is 25 mm (1 inch) below the bottom of the Fuel tank capacity: 26.6 L (7 US gallons) filler neck. This space in the tank allows the fuel to expand. Recommended Fuel: Unleaded gasoline with an Do not fill the fuel tank completely full. -
Page 20: Breaking In The Machine
Slope Safety • Do not carry passengers on the machine. • Keep bystanders and children out of the operating • Slopes are a major factor related to loss of control area. If co-workers must be present, use caution and rollover accidents, which can result in severe and ensure that the grass baskets are installed on injury or death. -
Page 21: Starting The Engine
Note: If oil leaks continue to appear, Starting the Engine contact your authorized Toro distributor for assistance and, if necessary, replacement Note: Inspect the area beneath the mowers to be parts. certain they are clear of debris. -
Page 22: Shutting Off The Engine
Shutting Off the Engine Try to move the traction pedal forward or backward. Move the throttle lever to the S position, pull The pedal should not move, which indicates back the raise/lower mow control, and move the that the interlock system is operating correctly. functional-control lever to the N position. -
Page 23: Driving The Machine Without Mowing
Move the raise/lower mow control forward to Push forward the raise/lower mow lever as the lower the cutting units. The cutting units should front edges of the grass baskets cross the outer lower but not start rotating. edge of the green. If they start rotating, the interlock system is not Note: This procedure drops the cutting units to... - Page 24 Cutting the Periphery and Finishing the Job Finish cutting the green by mowing the outer periphery. Change the direction of cutting from the previous mowing. Note: Use the throttle lever to adjust the machine speed when you cut the periphery. This will match the clip to the green and may reduce triplex ring.
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Page 25: After Operation
Towing the Machine After Operation In case of an emergency, you can tow the machine for up to 0.4 km (1/4 mile). After Operation Safety Important: Do not tow the machine faster than 3 to 5 km/h (2 to 3 mph) to avoid damaging the drive General Safety system. -
Page 26: Hauling The Machine
Hauling the Machine • Use care when loading or unloading the machine into a trailer or a truck. • Use a full-width ramp for loading the machine into a trailer or a truck. • Tie the machine down securely using straps, chains, cable, or ropes. -
Page 27: Maintenance
Determine the left and right sides of the machine from the normal operating position. Note: Download a free copy of the electrical or hydraulic schematic by visiting www.Toro.com and searching for your machine from the Manuals link on the home page. - Page 28 Maintenance Service Maintenance Procedure Interval • Grease the machine. (Immediately after every washing) • Service the air-cleaner foam element (more frequently when operating conditions Every 50 hours are dusty or dirty). • Check the battery cable connections. • Service the air-cleaner paper element (more frequently when operating conditions are dusty or dirty).
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Page 29: Daily Maintenance Checklist
Daily Maintenance Checklist Duplicate this page for routine use. Maintenance Check Item For the week of: Mon. Tues. Wed. Thurs. Fri. Sat. Sun. Check the safety-interlock operation. Check the instrument operation Check the leak-detector alarm. Check the brake operation. Check the fuel level. Check the hydraulic-fluid level. -
Page 30: Pre-Maintenance Procedures
Pre-Maintenance • Left side—under the step • Rear—at the caster fork Procedures Removing the Seat Assembly Note: If you remove the seat assembly frequently, you can replace the roll pin with an R-key pin (Part No. 3290-467). g005516 Figure 28 Remove the seat assembly to access the valve block 1. -
Page 31: Lubrication
Lubrication • Lift-arm pivot (3) and pivot hinge (3) (Figure Greasing the Machine Service Interval: Every 50 hours (Immediately after every washing) Lubricate the grease fittings regularly with No. 2 lithium grease. Locate the grease fitting as follows: • Rear-roller-hub assembly or, if equipped with a g005119 3-wheel-drive kit, rear-wheel-roller clutches and Figure 31... - Page 32 • Lift cylinders (3) (Figure g017145 Figure 37 g005123 Figure 34 Wipe the grease fitting clean so foreign matter cannot be forced into the bearing or bushing. • Traction pedal (Figure Pump grease into the bearing or bushing until the grease is visible. Wipe up excess grease. Apply grease to the reel motor spline shaft and onto the lift arm when you remove the cutting unit for service.
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Page 33: Engine Maintenance
Engine Maintenance Engine Safety • Shut off the engine before checking the oil or adding oil to the crankcase. • Do not change the governor speed or overspeed the engine. Servicing the Air Cleaner Service Interval: Every 50 hours—Service the air-cleaner foam element g005126 Figure 39 (more frequently when operating... -
Page 34: Replacing The Spark Plugs
Clean the threads of the drain plug, apply PTFE sealant, and install the drain plug (Figure 41). Remove the oil filter (Figure 41). Apply a light coat of clean oil to the new filter gasket. Thread the oil filter onto the engine by hand until the gasket contacts the filter adapter, then tighten the filter 3/4 to 1 turn further. -
Page 35: Fuel System Maintenance
Fuel System Electrical System Maintenance Maintenance Replacing the Fuel Filter Electrical System Safety • Disconnect the battery before repairing the Service Interval: Every 800 hours (sooner if the fuel machine. Disconnect the negative terminal first flow is restricted). and the positive last. Connect the positive terminal The in-line fuel filter is in the fuel line between the fuel first and the negative last. -
Page 36: Locating The Fuses
Locating the Fuses WARNING Incorrect battery cable routing could The fuses in the electrical system of the machine are damage the tractor and cables, causing located under the seat (Figure 45). sparks. Sparks can cause the battery gasses to explode, resulting in personal injury. -
Page 37: Drive System Maintenance
Drive System Loosen both jam nuts securing the traction-control cable to the bulkhead on the Maintenance hydrostat (Figure 46). Ensure that the jam nuts are loosened equally and sufficiently to allow adjustment. Checking the Tire Pressure Service Interval: Before each use or daily Vary the tire pressure for the front wheels, depending upon your turf conditions, from a minimum of 55 kPa (8 psi) to a maximum of 83 kPa (12 psi). -
Page 38: Adjusting The Transport Speed
Adjusting the Transport Adjusting the Mowing Speed Speed Factory setting: 6.1 km/h (3.8 mph) Obtaining the Maximum Transport Loosen the jam nut on the trunnion bolt on the Speed side of the traction pedal (Figure 48). The traction pedal comes adjusted for maximum-transport speed, but you may need to adjust it if the pedal reaches full stroke before it contacts the pedal stop, or if you want to a decrease... -
Page 39: Brake Maintenance
Brake Maintenance When you press the brake pedal, the pedal should move 13 to 26 mm (1/2 to 1 inch) travel before the brake shoes contacts the Burnishing the Brakes brake drums. Adjust the clevis on the brake shaft, if necessary, to achieve this setting. Service Interval: Yearly While moving forward in transport speed, Firmly apply the brakes and drive the machine at... -
Page 40: Controls System Maintenance
Controls System Note: You should not need to rotate it more than 1/32 to 1/16 of a turn. Maintenance Test the adjustment and repeat step needed; when finished, tighten the jam nut. Adjusting the Cutting Unit Adjusting the Lift Cylinders Lift/Drop To regulate the height of the front cutting units when The cutting unit lift/drop circuit comes with a... -
Page 41: Hydraulic System Maintenance
A machine using the recommended replacement fluid requires less frequent fluid and filter changes. Alternative hydraulic fluids: If Toro PX Extended Life Hydraulic Fluid is not available, you may use another conventional, petroleum-based hydraulic fluid having specifications that fall within the listed range for all the following material properties and that it meets industry standards. - Page 42 Biodegradable Hydraulic Fluid is the only synthetic biodegradable fluid approved by Toro. This fluid is compatible with the elastomers used in Toro hydraulic systems and is suitable for a wide-range of temperature conditions. This fluid is compatible with conventional mineral oils, but for...
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Page 43: Checking The Hydraulic Lines And Hoses
Hydraulic Fluid Capacity: 25.7 L (6.8 US gallons) If the fluid becomes contaminated, have your authorized Toro distributor flush the system. Contaminated fluid looks milky or black when compared to clean fluid. Clean the area around the filter mounting area (Figure 56). -
Page 44: Checking The Leak Detector
Checking the Leak Detector The leak detector system is designed to assist in early detection of hydraulic-fluid-system leaks. If the fluid level in the main hydraulic reservoir is lowered by 118 to 177 ml (4 to 6 oz), the float switch in the tank will close. - Page 45 Checking the operate it in a non-sensitive area to confirm that no leak exists. Leak-Detector-System Operation False alarms, due to fluid contraction, may be caused Move the ignition switch to the O position. Do by extended idling of the machine after normal not start the engine.
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Page 46: Cutting Unit Maintenance
Setting the Reel Speed Cutting Unit Maintenance To achieve a consistent, high-quality cut and a uniform after-cut appearance, you must correctly set the reel Blade Safety speed control (located on the manifold block under the cover to the left of the seat). Adjust the reel speed A worn or damaged blade or bedknife can break, and control as follows: a piece could be thrown toward you or bystanders,... -
Page 47: Backlapping The Reels
Backlapping the Reels WARNING Contact with the reels or other moving parts can result in personal injury. • Keep your hands and clothing away from the reels or other moving parts. • Never attempt to turn the reels by hand or foot while the engine is running. - Page 48 When finished, return the backlap lever to the F position, move the reel speed knob to the desired reel-speed setting, lower the seat, and wash all lapping compound off of the cutting units. Adjust cutting unit reel to bedknife as needed.
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Page 49: Storage
Storage If possible, store the machine in a warm, dry location. Storage Safety • Shut off the machine, remove the key, and wait for all movement to stop before you leave the operator’s position. Allow the machine to cool before adjusting, servicing, cleaning, or storing it. •... - Page 50 The Toro Company (“Toro”) respects your privacy. When you purchase our products, we may collect certain personal information about you, either directly from you or through your local Toro company or dealer. Toro uses this information to fulfil contractual obligations - such as to register your warranty, process your warranty claim or to contact you in the event of a product recall - and for legitimate business purposes - such as to gauge customer satisfaction, improve our products or provide you with product information which may be of interest.
- Page 51 While the exposure from Toro products may be negligible or well within the “no significant risk” range, out of an abundance of caution, Toro has elected to provide the Prop 65 warnings. Moreover, if Toro does not provide these warnings, it could be sued by the State of California or by private parties seeking to enforce Prop 65 and subject to substantial penalties.
- Page 52 Countries Other than the United States or Canada Customers who have purchased Toro products exported from the United States or Canada should contact their Toro Distributor (Dealer) to obtain guarantee policies for your country, province, or state. If for any reason you are dissatisfied with your Distributor's service or have difficulty obtaining guarantee information, contact your Authorized Toro Service Center.