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Toro Greensmaster 3150 Operator's Manual

Greensmaster traction unit
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Form No. 3353–392 Rev C
)
Greensmaster
3150
Greensmaster Traction Unit
Model No. 04357—Serial No. 260000001 and Up
Operator's Manual
English (EN, GB)

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Summary of Contents for Toro Greensmaster 3150

  • Page 1 Form No. 3353–392 Rev C Greensmaster 3150 Greensmaster Traction Unit Model No. 04357—Serial No. 260000001 and Up Operator’s Manual English (EN, GB)

  • Page 2: Table Of Contents

    Servicing the Hydraulic System ....The Toro General Commercial Products Warranty Tire Pressure ......

  • Page 3: Introduction

    Authorized Toro B71.4-1999 specifications in effect at the time of Distributor or Toro Customer Service and have the model production when 40 lb. of ballast is added to the rear and serial numbers of your product ready. Figure 1 wheel.
  • Page 4 • the type of machine is unsuitable for its task; • Remember there is no such thing as a safe slope. Travel on grass slopes requires particular care. To guard • lack of awareness of the effect of ground against overturning: conditions, especially slopes;...

  • Page 5: Toro Riding Mower Safety

    The following list contains safety information specific to Maintenance and Storage Toro products or other safety information that you must know that is not included in the CEN, ISO, or ANSI • Keep all nuts, bolts and screws tight to be sure the standard.

  • Page 6: Sound Pressure

    • To ensure safety and accuracy, have an Authorized Toro • The grass baskets must be in place during operation of Distributor check the maximum engine speed with a the reels or thatchers for maximum safety.

  • Page 7: Safety And Instruction Decals

    Safety and Instruction Decals Safety decals and instructions are easily visible to the operator and are located near any area of potential danger. Replace any decal that is damaged or lost. 105-8291 105-5471 1. Read the Operator’s Manual. 4. On 6.
  • Page 8 93-8067 1. Hydraulic oil 2. Read the Operator’s Manual. 105-8306 1. Forward machine speeds. 4. Neutral—use for backlapping. 2. Fast—use for transport. 3. Slow—use for mowing. 62–5070 93-8062 1. To lock the parking brake, 2. To unlock the parking press the brake pedal and brake, press the brake the parking brake lock.
  • Page 9 26-7170 1. Recycle 93-8063 (for CE) 1. Warning—read the Operator’s Manual. 2. Tipping hazard—do not use the machine on a slope greater than 15 degrees. 3. Thrown object hazard—stay a safe distance from the machine. 4. Cutting hazard of hand or foot—stay away from moving parts. Battery Symbols 5.

  • Page 10: Specifications

    Specifications Note: Specifications and design subject to change without notice. General Specifications Width of Cut 59 in. (149.9 cm) Wheel Tread 49-1/2 in. (125.7 cm) Wheel Base 46-7/8 in. (119.1 cm) Overall Length 90 in. (228.6 cm) Overall Width (with reels) 69-3/4 in.

  • Page 11: Assembly

    Assembly Note: Determine the left and right side of the machine from the normal operating position. Description Qty. Step–Right Self Tapping Screw Valve Shield Positioning the seat Carriage Bolt, 5/16 x 3/4 in. Nut, 5/16 in. Roll Pin Bolt, 1/4 x 5/8 in. Securing the battery cables to the battery Nut, 1/4 in.

  • Page 12: Activating And Charging The Battery

    Activating and Charging the Warning Battery Charging the battery produces gasses that can Use only electrolyte (1.265 Specific Gravity) to fill battery explode. initially. Never smoke near the battery and keep sparks and 1. Remove the wing nuts, washers, and battery clamp and flames away from battery.

  • Page 13: Positioning The Seat

    Positioning the Seat 1. Remove the locknut (Fig. 4) and seat bracket (used for shipping) attached to the right rear seat adjuster screw and discard them. Bracket not shown. Figure 6 1. Steering arm locking knob 2. Right step 6. Mount right step to frame with 2 self tapping screws Figure 4 (Fig.

  • Page 14: Installing The Battery

    Figure 9 Figure 8 1. Negative (–) 2. Positive (+) 1. Cotter pin 2. Seat pivot rod 3. Connect the black ground cable (from the engine base) 9. Connect the two wire harness connectors. to the negative (–) post of the battery. Secure it with a wrench and coat the terminal with petroleum jelly.
  • Page 15 2. Mount a washer and ball stud to each end of the front Be sure the basket lip is equidistant from the reel blades roller on the cutting units (Fig. 10). all across each reel. If the basket is too close to the reel, it is possible for the reel to contact the basket when the cutting unit is raised off of the ground.

  • Page 16: Rear Ballast

    10. Coat the spline shaft of the motor with clean grease and 3. Pour oil into the opening in the valve cover until the oil install the motor by rotating the motor clockwise so that level is up to the Full mark on the dipstick. Add the oil the motor flanges clear the studs.

  • Page 17: Servicing The Hydraulic System

    1 in. products listed. Toro will not assume responsibility for (25 mm) below the bottom of the filler neck.

  • Page 18: Tire Pressure

    Mobil. Contact your Toro Distributor for details. The oil is available in 5 gallon (19 l) containers from your Toro Distributor, order part no. 100–7674. Note: Use of this fluid requires installation of an Oil Cooler Kit, Part No. 105–8339, to the traction unit. This biodegradable fluid will break down quickly if the temperature exceeds 180°F (82°C).

  • Page 19: Operation

    Operation Ground speeds are as follows: • 2 to 5 MPH (3.2 to 8 km/h) forward mowing speed Note: Determine the left and right side of the machine from • 8.8 MPH (14.1 km/h) maximum transport speed the normal operating position. •...

  • Page 20: Ignition Switch

    Ignition Switch Functional Control Lever Insert the key into the switch (Fig. 21) and turn it clockwise The functional control lever (Fig. 21) provides two traction as far as possible to the Start position to start the engine. selections plus a Neutral position. It is permissible to shift Release the key as soon as the engine starts;...

  • Page 21: Break-In Period

    If oil leaks lead to major problems, are noted and can be corrected. continue to appear, contact your local Toro Inspect the machine frequently during break-in for signs of Distributor for assistance and, if necessary, oil leakage, loose fasteners, or any other malfunction.

  • Page 22: Checking The Leak Detector

    Checking the Leak Detector The purpose of the safety interlock system is to prevent operation of the machine where there is possible injury to the operator or the machine. The leak detector system is designed to assist in early detection of hydraulic oil system leaks. If the oil level in The safety interlock system prevents the engine from the main hydraulic reservoir, is lowered by 4 to 6 ounces starting unless:...

  • Page 23: Preparing The Machine For Mowing

    4. Release the float. The alarm should stop sounding. 5. Install the strainer screen and hydraulic tank cap. Move the ignition switch to the Off position. Fluid Preparing the Machine for Level (warm) Mowing To assist in aligning the machine for successive cutting Warning passes, it is suggested the following be done to the No.

  • Page 24: Mowing Procedures

    Mowing Procedures procedure is important, so the mowers do not cut into the fringe area. However, as much of the green as possible should be cut to minimize the amount of grass 1. Approach the green with the functional control lever in left to mow around the outer periphery.

  • Page 25: Leak Detector Operation

    Leak Detector Operation Towing the Traction Unit The leak detector alarm may sound for one of the following In case of an emergency, the machine can be towed for a reasons: short distance (less than 1/4 mile [0.4 km]). However, we do not recommend this as a standard procedure.

  • Page 26: Maintenance

    Maintenance Note: Determine the left and right side of the machine from the normal operating position. Recommended Maintenance Schedule Maintenance Service Maintenance Procedure Interval • Change the engine oil. After first 8 hours • Replace the engine oil filter. • Replace the hydraulic oil filter. After first 50 hours •...

  • Page 27: Daily Maintenance Checklist

    Daily Maintenance Checklist Duplicate this page for routine use. For the week of: Mon. Tues. Wed. Thurs. Fri. Sat. Sun. Maintenance Check Item Check the safety interlock operation. Check the instrument operation. Check the leak detector alarm. Check the brake operation. Check the fuel level.

  • Page 28: Lubrication

    Caution If you leave the key in the ignition switch, someone could accidently start the engine and seriously injure you or other bystanders. Remove the key from the ignition and disconnect the wire from the spark plug before you do any maintenance.
  • Page 29 Figure 37 Figure 34 Figure 35 Figure 38 Figure 36 Figure 39...

  • Page 30: Removing The Seat

    Removing the Seat The seat may be removed to ease performing maintenance in the valve block area of the machine. 1. Unlatch and raise the seat. Secure with prop rod. 2. Disconnect the 2 wire harness connectors under the seat. 3.

  • Page 31: Servicing The Air Cleaner

    Servicing the Air Cleaner 5. Install the foam element, paper element, and air cleaner cover. Service the air cleaner foam pre-cleaner after every 50 Important Do not operate the engine without the air operating hours and the air cleaner cartridge after every 100 cleaner element because extreme engine wear and damage operating hours.

  • Page 32: Adjusting The Carburetor And Speed Control

    3. Pull firmly on the choke cable until the choke butterfly 4. Adjust the idle stop screw clockwise until the idle speed is completely closed, then tighten the cable clamp screw is an additional 25 to 50 RPM over the idle speed set in (Fig.

  • Page 33: Replacing The Fuel Filter

    800 hours or sooner if the fuel flow is restricted. Be sure the arrow on the filter is pointing away from the fuel If the oil becomes contaminated, contact your local Toro tank. distributor because the system must be flushed.

  • Page 34: Checking The Hydraulic Lines And Hoses

    Checking the Hydraulic Lines and Hoses Warning Hydraulic fluid escaping under pressure can penetrate skin and cause injury. • Make sure all hydraulic fluid hoses and lines are in good condition and all hydraulic connections and fittings are tight before applying pressure to m–5100 the hydraulic system.

  • Page 35: Adjusting The Transport Speed

    Adjusting the Transport Speed A. Loosen both jam nuts securing the traction control cable to the bulkhead on the hydrostat (Fig. 51). Make sure the jam nuts are loosened equally and Obtaining Maximum Transport Speed sufficiently to allow adjustment. The traction pedal is adjusted for maximum transport speed at the factory, but an adjustment may be required if the pedal reaches full stroke before it contacts the pedal stop, or if a decrease in transport speed is desired.

  • Page 36: Adjusting The Mowing Speed

    Adjusting the Mowing Speed Note: Allow the hydraulic oil to reach full operating temperature before adjusting the flow control valve. The machine is adjusted at the factory, but speed may be 1. Raise the seat and locate the flow control valve for the varied if desired.

  • Page 37: Servicing The Fuses

    Storing the Machine Warning If you wish to store the machine for a long period of time, the following steps should be performed prior to storage: Incorrect battery cable routing could damage the tractor and cables causing sparks. Sparks can 1.

  • Page 39: Electrical Schematic

    Electrical Schematic...

  • Page 40: Hydraulic Schematic

    Hydraulic Schematic...

  • Page 43: Evaporative Emission Control Warranty Statement

    Owner’s Warranty Responsibilities: ® • As the equipment owner, you are responsible for performance of the required maintenance listed in your Operator’s Manual. The Toro ® Company recommends that you retain all receipts covering maintenance on your equipment, but The Toro Company cannot deny warranty solely for the lack of receipts.

  • Page 44: The Toro General Commercial Products Warranty

    If for any reason you are dissatisfied with your Distributor’s service or have difficulty obtaining guarantee information, contact the Toro importer. If all other remedies fail, you may contact us at Toro Warranty Company.

This manual is also suitable for:

4357Greensmaster 315004357

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