Disassembly - Toro Reelmaster 5200-D Service Manual

Disassembly

16
1. Axle tube
2. Axle
3. Differential housing
4. Pinion gear case
5. Pinion gear
6. Housing cover
The following procedures assume the rear axle assem-
bly has been removed from the machine.
1. Remove axle tube bolts. Separate axle tubes and
axles from differential housing (Fig. 11).
2. Remove gearbox housing bolts. Separate tubes and
axles from gearbox housings.
IMPORTANT: Do not interchange right and left
components or assemblies.
4WD Rear Axle
(Unit Serial No. 80001 - 99999)
6
14
8
1
2
9
11
10
12
7. Differential gear case
8. Ring gear
9. Pinion bearing
10. Pinion nut
11. Lock washer
Page 9 - 10
1
7
7
5
9
4
Figure 11
3. Remove pinion gear case bolts. Separate pinion
gear case from differential housing.
4. Remove differential housing cover bolts. Separate
housing cover from differential housing.
5. Remove differential gear case from differential hous-
ing (Fig. 11).
6. Remove differential gear case bolts. Separate gear
case halves and disassemble gear case.
Rev. A
2
13
12. Oil seal
13. Bearing case shim
14. Differential bearing shim
15. Inspection cover
16. Gearbox housing
Reelmaster 5200-D/5400-D
3
15