ABB PST Series Installation And Commissioning Manual
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ABB PST Series Installation And Commissioning Manual

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Summary of Contents for ABB PST Series

  • Page 1 6RIWVWDUWHUV 7\SH 367367% ,QVWDOODWLRQ DQG FRPPLVVLRQLQJ PDQXDO Ii‚‰i€Â!UB9!#" #I " !ÂIi†qvÂ" #...
  • Page 2 7KLV PDQXDO EHORQJV WR __________________________...
  • Page 3 As a result, it is possible that there may be some differences between the softstarter and this information product. $XWKRUV DGGUHVV ABB Automation Technology Products AB, Control S-721 61 Västerås Sweden Tel: +46 (0) 21 32 07 00 Fax: +46 (0) 21 60 01 http://www.abb.com/lowvoltage © ABB Automation Technology Products AB, Control 1SFC132003M0201...
  • Page 4  6DIHW\ This chapter describes warning and information signs used in this manual, which the user should pay attention to. The softstarter shall be installed by authorised personnel only. This manual is a part of the softstarter and should always be accessible for personnel working with this product.
  • Page 5 &RQWHQWV &KDSWHU 3DJH  ,QWURGXFWLRQ  4XLFNVWDUW  'HVFULSWLRQ  0RXQWLQJ  &RQQHFWLRQ  +XPDQ0DFKLQH ,QWHUIDFH +0,  6HWWLQJV DQG FRQILJXUDWLRQ  )LHOGEXV FRPPXQLFDWLRQ RSWLRQ  0DLQWHQDQFH  )XQFWLRQV  7URXEOH VKRRWLQJ  'LDJUDPV  ,QGH[ &XVWRPHU IHHGEDFN UHSRUW 1SFC132003M0201...
  • Page 6 1RWHV                  1SFC132003M0201...
  • Page 7 ,QWURGXFWLRQ &KDSWHU  ,QWURGXFWLRQ About the complete set of documentation for a softstarter ........9 About the installation and commissioning manual..........9 Intended audience ..................9 General...................... 9 Requirements .................... 9 Chapters included..................10 Revision notes ....................10 Acronyms and abbreviations ................ 11 1SFC132003M0201...
  • Page 8 1SFC132003M0201...
  • Page 9 'RFXPHQW ,' 6)&0 &DWDORJ &RQWURO 6RIWVWDUWHUV 'RFXPHQW ,' 6)&& For other documents related to the PST Softstarters, see home page www.abb.com/lowvoltage $ERXW WKH LQVWDOODWLRQ DQG FRPPLVVLRQLQJ PDQXDO This manual contains instructions on how to install and commission the softstarter. The manual covers procedures for mechanical and electrical installation and installation of communication devices.

  • Page 10: General

    &KDSWHU  ,QWURGXFWLRQ  &KDSWHUV LQFOXGHG • ,QWURGXFWLRQ introduces the reader to this manual. • 4XLFNVWDUW contains information on how to, in the quickest way, install the softstarter and put it into oper- ation. This chapter is intended for the experienced user. •...
  • Page 11 &KDSWHU  ,QWURGXFWLRQ  $FURQ\PV DQG DEEUHYLDWLRQV The following acronyms and abbreviations are used in this manual. $FURQ\P 'HVFULSWLRQ DEEUHYLDWLRQ Light Emitting Diode Liquid Crystal Display Silicon Controlled Rectifier Information Technology Human-Machine Interface Fieldbusplug Programmable Logic Controller Printed Circuit Board Top Of Ramp (full voltage) 1SFC132003M0201...
  • Page 12 &KDSWHU  ,QWURGXFWLRQ 1SFC132003M0201...
  • Page 13 4XLFNVWDUW &KDSWHU  4XLFNVWDUW Connection ......................15 Configuration ..................... 16 Start of the motor ....................16 1SFC132003M0201...
  • Page 14 1SFC132003M0201...
  • Page 15 &KDSWHU  4XLFNVWDUW &KDSWHU  4XLFNVWDUW This chapter is a short guide to how to connect, do the configuration and start the softstarter in the easiest way. Power on Fault Protection U1 Ç C15 Gq€‡ :DUQLQJ 0RXQWLQJ HOHFWULFDO FRQQHFWLRQ DQG VHWWLQJV RI WKH VRIWVWDUWHU VKDOO EH PDGH LQ DFFRUGDQFH ZLWK H[LVWLQJ ODZV DQG UHJXODWLRQV DQG EH SHUIRUPHG E\ DXWKRULVHG SHUVRQQHO...
  • Page 16 &KDSWHU  Configuration 4XLFNVWDUW &RQILJXUDWLRQ #RRNKECVKQP 5GVVKPI 1 Enter the Application Setting by pressing left selection key twice. Press 6HOHFW using the left selection key. 5GNGEV $CEM )LJXUH  $SSOLFDWLRQ VHWWLQJ PHQX %GPVTKHWICN 2WOR 2. Select the appropriate type of load using navigation 5VQTG 5GV $CEM keys.
  • Page 17 'HVFULSWLRQ &KDSWHU  'HVFULSWLRQ Overview......................19 Functions ......................20 Markings and connections ................. 22 Type designation ....................23 Industrial IT......................23 Environmental influence ..................24 Specifications ....................24 Technical data ....................25 General......................25 Softstarter types ................... 26 Weights......................27 Dimensions....................
  • Page 18 1SFC132003M0201...
  • Page 19 &KDSWHU  'HVFULSWLRQ &KDSWHU  'HVFULSWLRQ This chapter describes the softstarter in general, specifications as well as available accessories and spare parts. 2YHUYLHZ The PST softstarter is a microprocessor-based softstarter designed with the latest technology for soft start and soft stop of squirrel cage motors.
  • Page 20 &KDSWHU  'HVFULSWLRQ )XQFWLRQV The PST softstarter has several integrated protection and warning functions. Almost any type of fault can also be detected and displayed. All available protections, warnings and fault indications are listed below. 6WDUW6WRS IXQFWLRQV • Start ramp •...
  • Page 21 &KDSWHU  'HVFULSWLRQ )DXOW 6XSHUYLVLRQ IXQFWLRQV • Internal softstarter faults • Shorted SCR • Non conducting SCR • Open circuit motor side • Over-temperature heat sink • Phase loss • Frequency out of range • Fieldbus communication • By-pass contactor 2WKHU IXQFWLRQV •...
  • Page 22 &KDSWHU  'HVFULSWLRQ 0DUNLQJV DQG FRQQHFWLRQV Line side connection By-pass connection (PST30...300 only) Terminal marking Supply voltage U of control circuits 11 12 13 14 15 16 17 18 100-250V 50/60 Hz Stop Start Green Yellow Display Keypad Terminal marking of main circuit Order code 1SFA 894 007 R1002...
  • Page 23 At the product level, ABB’s Industrial IT enabled symbol ensures that all the products can intercorporate perfectly. All product information pertaining to these products is available in electronic format, based on Aspect Object technology.
  • Page 24 Further information regarding used material and recycling of the product can be found at: www.abb.com/lowvoltage 6SHFLILFDWLRQV Degree of protection IP 10 for PST30...72 (Main circuit) IP 00 for PST85...1050...
  • Page 25 &KDSWHU  'HVFULSWLRQ 7HFKQLFDO GDWD  *HQHUDO *HQHUDO GDWD Rated insulation voltage, U 690 V Rated operational voltage, U 208 - 690 V Rated supply voltage, U 100 - 250 V 50/60 Hz Rated frequency 50 / 60 Hz Voltage tolerances +10% to -15% Frequency tolerances + 5%...

  • Page 26: Requirements

    &KDSWHU  'HVFULSWLRQ  6RIWVWDUWHU W\SHV 7\SH 367 367 367 367 Connection type Line Delta Line Delta Line Delta Line Delta Rated current I Motor size 380 - 415V (kW) 18.5 Motor size 500V (kW) 18.5 Motor size 690V (kW) DOL rating built in by-pass 400V (A) Power loss at rated current (W) Power supply requirements (VA)

  • Page 27: Connection

    &KDSWHU  'HVFULSWLRQ 7\SH 367 367% 367% 367% Connection type Line Delta Line Delta Line Delta Line Delta Rated current I Motor size 380 - 415V (kW) Motor size 500V (kW) Motor size 690V (kW) DOL rating built in by-pass 400V (A) Power loss at rated current (W) Power supply requirements (VA) / pull in 20/480...
  • Page 28 &KDSWHU  'HVFULSWLRQ  'LPHQVLRQV 367 )LJXUH  'LPHQVLRQV 367 PP PP  LQ 367 )LJXUH  'LPHQVLRQV 367 PP PP  LQ 1SFC132003M0201...
  • Page 29 &KDSWHU  'HVFULSWLRQ 367 )LJXUH  'LPHQVLRQV 367 PP PP  LQ 367 )LJXUH  'LPHQVLRQV 367 PP PP  LQ 1SFC132003M0201...
  • Page 30 &KDSWHU  'HVFULSWLRQ 367% )LJXUH  'LPHQVLRQV 367% PP PP  LQ 1SFC132003M0201...
  • Page 31 0RXQWLQJ &KDSWHU  0RXQWLQJ Receiving, unpacking and checking ..............33 Intermediate storage..................33 Mounting......................33 Handling when mounting ................33 Requirements ....................34 Minimum distance to wall/front ..............34 Minimum enclosure sizes ................35 1SFC132003M0201...
  • Page 32 1SFC132003M0201...
  • Page 33 &KDSWHU  0RXQWLQJ &KDSWHU  0RXQWLQJ This chapter describes instructions on how to receive the softstarter and how to mount it in a proper way. 5HFHLYLQJ XQSDFNLQJ DQG FKHFNLQJ • Check that the package is turned with the correct side up, figure 1.
  • Page 34 &KDSWHU  0RXQWLQJ  5HTXLUHPHQWV See Chapter 3 “Description” for environmental requirements.  0LQLPXP GLVWDQFH WR ZDOOIURQW To have a suitable cooling, the softstarter has to be mounted vertically, and in such a way that the airways are not blocked, see figure 2. Follow the minimum distances to wall/front, figure 3 and the table below.
  • Page 35 &KDSWHU  0RXQWLQJ  0LQLPXP HQFORVXUH VL]HV In applications where the softsarter is installed in an enclosure, the following minimum enclosure sizes and fan capacities are recommended. 0LQLPXP HQFORVXUH GLPHQVLRQV 6RIWVWDUWHU W\SH )DQ FDSDFLW\ PST30...72 42 m PST85...142 95 m PST175...300 210 m PSTB370...470...
  • Page 36 &KDSWHU  0RXQWLQJ 1SFC132003M0201...
  • Page 37 &RQQHFWLRQ &KDSWHU  &RQQHFWLRQ General ......................39 Electrical connection..................40 Main circuit ....................40 External By-Pass contactor ..............41 Supply voltage and control circuit..............42 Supply voltage, terminals 1 and 2 ............42 Earthing, terminal 3 ................. 42 Start and Stop, terminals 4, 5, 8, 9, 10, 11 ..........43 Programmable inputs, terminals 6 and 7..........
  • Page 38 1SFC132003M0201...
  • Page 39 &KDSWHU  &RQQHFWLRQ &KDSWHU  &RQQHFWLRQ This chapter describes the electrical connections as well as connections for communication devices that have to be made before you can use the softstarter. *HQHUDO &DXWLRQ $OO ZLULQJ DQG FRQQHFWLRQ PXVW EH FDUULHG RXW E\ D TXDOLILHG HOHFWULFLDQ DQG LQ DFFRUGDQFH ZLWK LQVWDOODWLRQ VWDQGDUGV DQG VDIHW\ UHJXODWLRQV For quickly minimised connection, see Chapter 2...
  • Page 40 &KDSWHU  &RQQHFWLRQ (OHFWULFDO FRQQHFWLRQ  0DLQ FLUFXLW Softstarters PST30...PSTB1050 can be connected both “In Line”, see figure 1, and “Inside Delta”, see figure 2. )LJXUH  ,QVLGH 'HOWD FRQQHFWLRQ )LJXUH  ,Q /LQH FRQQHFWLRQ Connect the line side to terminals 1L1, 3L2, 5L3. Connect the motor to terminals 2T1, 4T2, 6T3 on the motor side.
  • Page 41 &KDSWHU  &RQQHFWLRQ  ([WHUQDO %\3DVV FRQWDFWRU An external by-pass contactor can be used for softstarters size PST30...300 (built in for size PSTB370...1050). Connect the contactor to terminals B1, B2 and B3 on the line side and terminals 2T1, 4T2 and 6T3 on the motor side.
  • Page 42 &KDSWHU  &RQQHFWLRQ  6XSSO\ YROWDJH DQG FRQWURO FLUFXLW  6XSSO\ YROWDJH WHUPLQDOV  DQG  Connect neutral and phase to terminal 1 and 2 &KHFN WKDW \RX KDYH WKH FRUUHFW VXSSO\ YROWDJH 8 )LJXUH  6XSSO\ YROWDJH  (DUWKLQJ WHUPLQDO  Connect the cable to a earthing point close to the softstarter.
  • Page 43 &KDSWHU  &RQQHFWLRQ  6WDUW DQG 6WRS WHUPLQDOV       ,QWHUQDO FRQWURO YROWDJH The softstarter has a built-in holding circuit which does not require any external power source for start and stop, see figure 10. A conventional circuit with auxiliary relay is also possible, see figure 11.
  • Page 44 &KDSWHU  &RQQHFWLRQ ([WHUQDO FRQWURO YROWDJH The softstarter can, if required, also be used with an external 24 V DC source from a PLC or similar. Connect the cables according to figure 13 or figure 14 depending on which type of control method is used. STOP START STOP...

  • Page 45: Configuration

    &KDSWHU  &RQQHFWLRQ  3URJUDPPDEOH LQSXWV WHUPLQDOV  DQG  The softstarter has two programmable inputs. In0, default reset fault/overload. In1, default reset fault/overload. See Chapter 7 “Settings and configuration” for programming. 1 Connect the cables according to figure 17 or figure 18 depending on whether internal or external source is used.
  • Page 46 &KDSWHU  &RQQHFWLRQ  3URJUDPPDEOH RXWSXW UHOD\ . WHUPLQDOV   DQG  The output relay gives signal depending on the selected function. Default: Run See Chapter 7 “Settings and configuration” for programming. 1 Connect the cables to terminal 12, 13 and 14. )LJXUH  7HUPLQDOV     3URJUDPPDEOH RXWSXW UHOD\ . WHUPLQDOV   DQG ...
  • Page 47 &KDSWHU  &RQQHFWLRQ  3URJUDPPDEOH RXWSXW UHOD\ . WHUPLQDOV   DQG  The output relay gives signal depending on the selected function. Default: Event See Chapter 7 “Settings and configuration” for programming. 1 Connect the cables to terminal 18, 19 and 20. )LJXUH  7HUPLQDOV     37&...
  • Page 48 &KDSWHU  &RQQHFWLRQ &RQQHFWLRQ RI FRPPXQLFDWLRQ GHYLFHV RSWLRQDO  )LHOGEXV FRPPXQLFDWLRQ The fieldbus communication plug shall be connected to the communication interface on the front of the PST, see figure 26. Make sure that the plug is in correct position and tighten the screw with 0,8 Nm (7,1 lb in) and additional 1/4 turn.

  • Page 49: Table Of Contents

    +XPDQ0DFKLQH ,QWHUIDFH +0, &KDSWHU  +XPDQ0DFKLQH ,QWHUIDFH +0, Overview......................51 Application ....................51 Design ......................52 Password...................... 54 Setting password ..................54 Wrong password ..................54 Locking/unlocking the keypad ..............55 Menu tree ......................56 Overview....................... 56 Top level ....................... 57 Settings menu....................
  • Page 50 1SFC132003M0201...
  • Page 51 &KDSWHU  +XPDQ0DFKLQH ,QWHUIDFH +0, &KDSWHU  +XPDQ0DFKLQH ,QWHUIDFH +0, This chapter describes how the human-machine interface (keypad and display) works. 2YHUYLHZ  $SSOLFDWLRQ The Human-Machine Interface is used for several purposes such as programming the softstarter, i.e setup of inputs and outputs, protection functions, warning levels, fieldbus communication etc.
  • Page 52 &KDSWHU  +XPDQ0DFKLQH ,QWHUIDFH +0,  'HVLJQ The HMI consists of: • Status indication LED indicators • LCD display • Selection and Navigation keys Power on Fault Protection +# /GPW The LED indicators works as follows: &RORU 'HVFULSWLRQ Power on Green Supply voltage connected.
  • Page 53 &KDSWHU  +XPDQ0DFKLQH ,QWHUIDFH +0, The functionality of the keypad is illustrated by the following example: &KDQJLQJ WKH 5DWHG PRWRU FXUUHQW 6HWWLQJ , 1. You will find the setting as well as a short explanation and the path to it in Chapter 10 “Functions” . 3DWK LQ PHQX 0HQX6(77,1*6)XQFWLRQDO 6HWWLQJV 6WDUW6WRS 6HWWLQJ ,H...
  • Page 54 )LJXUH  :URQJ SDVVZRUG ignored and an unlimited number of try-outs can be made. If you are unable to unlock the keypad, note the support code and contact your local ABB sales office. 5WRRQTV EQFG 0GZV )LJXUH  6XSSRUW FRGH...
  • Page 55 &KDSWHU  +XPDQ0DFKLQH ,QWHUIDFH +0,  /RFNLQJXQORFNLQJ WKH NH\SDG Press the upper navigation key twice to enter the parameter .H\SDG LV, figure 16. -G[RCF KU #EVKXG The keypad is unlocked if the display is indicating .QEM $FWLYH in the upper right corner. )LJXUH  .H\SDG LV PHQX 2.

  • Page 56: Top Level

    &KDSWHU  +XPDQ0DFKLQH ,QWHUIDFH +0, 0HQX WUHH  2YHUYLHZ The menu tree includes menus for • Settings • Local Control • Event Log • Status information • Reset events Top level Settings Application setting Basic settings Start/Stop Functional settings Presentation settings Protections Warnings Service settings...
  • Page 57 &KDSWHU  +XPDQ0DFKLQH ,QWHUIDFH +0,  7RS OHYHO Top level Top Level contains general softstarter information, and the menus can be reached from here. Settings The selections are presented one by one on the top row. Use navigation keys to present all selections. Press Select to enter a function.

  • Page 58: Jog

    &KDSWHU  +XPDQ0DFKLQH ,QWHUIDFH +0,  /RFDO &RQWURO PHQX The Local Control menu is used to start or stop the motor from the keypad. When a type of local control is selected Top level the softstarter can only be controlled by the keypad. Settings The softstarter operation state (stopped/running) remains when selecting control until it is changed there.
  • Page 59 &KDSWHU  +XPDQ0DFKLQH ,QWHUIDFH +0,  6WDUW6WRS WKH PRWRU Top level 6WDUW Settings Enter the Start/Stop menu, figure 22. Select 6WDUW The motor will now start and run according to the set parameters. Start/Stop Local Control 6WRS Select 6WRS. The motor will stop according to the set DOL Start parameters.
  • Page 60 &KDSWHU  +XPDQ0DFKLQH ,QWHUIDFH +0,  (YHQW /RJ PHQX Top level Settings The Event Log menu is used to check the event log in the softstarter. When entering this menu the twenty latest events in the log are presented, in chronological order with the latest event as No.
  • Page 61 6HWWLQJV DQG FRQILJXUDWLRQ &KDSWHU  6HWWLQJV DQG FRQILJXUDWLRQ Settings......................63 Overview of all accessible settings (different menus)........64 Description of menus ..................66 Top level ....................... 66 Application Setting..................68 Basic Settings....................71 Functional Settings ..................73 Start/Stop ....................73 Protections ....................
  • Page 62 1SFC132003M0201...

  • Page 63: Kdswhu  6Hwwlqjv Dqg Frqiljxudwlrq

    &KDSWHU  6HWWLQJV DQG FRQILJXUDWLRQ &KDSWHU  6HWWLQJV DQG FRQILJXUDWLRQ 6HWWLQJV Settings can be done in two different ways: • Keypad • Fieldbus communication With the keypad, settings can be done as individual parameter setting or selection of predefined parameters for different applications.
  • Page 64 &KDSWHU  6HWWLQJV DQG FRQILJXUDWLRQ  2YHUYLHZ RI DOO DFFHVVLEOH VHWWLQJV GLIIHUHQW PHQXV 6HWWLQJSDUDPHWHU $SSOLFDWLRQ %DVLF )XQFWLRQDO 3UHVHQWDWLRQ 5HVHW DOO OHYHO 6HWWLQJ 6HWWLQJV 6HWWLQJV 6HWWLQJV 6HWWLQJV 6HWWLQJV Password Keypad lock/unlock Reset to factory default setting Application type Setting Ie Overload class External By-pass Start ramp Tune Set...
  • Page 65 &KDSWHU  6HWWLQJV DQG FRQILJXUDWLRQ 6HWWLQJSDUDPHWHU $SSOLFDWLRQ %DVLF )XQFWLRQDO 3UHVHQWDWLRQ 5HVHW DOO OHYHO 6HWWLQJ 6HWWLQJV 6HWWLQJV 6HWWLQJV 6HWWLQJV 6HWWLQJV Warning overload level Warning thyristor (SCR) over- load Phase loss fault operation Fieldbus fault operation Frequency fault operation Heat sink over-temperature operation Shorted thyristor (SCR) fault operation...

  • Page 66: Settings

    &KDSWHU  6HWWLQJV DQG FRQILJXUDWLRQ 'HVFULSWLRQ RI PHQXV Ç Â C15 Gq€‡ For detailed description of each function, see Chapter 10 7tg€sqÂPg……‰„p Uu€ “Functions” . 6giw Sqxqi†Â 6giw  7RS OHYHO This level contains information about output voltage and Eq‘‚gpÂu… 5i†uˆq G†„ÂTqy‚ Ç...
  • Page 67 &KDSWHU  6HWWLQJV DQG FRQILJXUDWLRQ 6WDWXV RI LQSXWVRXWSXWV The status of the Programmable inputs and outputs is displayed with “0” for not activated or “1” for activated. The figures have following function: +P  1WV  In=1000 Start signal high $CEM In=0100 Stop signal high...

  • Page 68: Top Level

    &KDSWHU  6HWWLQJV DQG FRQILJXUDWLRQ  $SSOLFDWLRQ 6HWWLQJ Top level The Application setting menu consists of predefined Application Settings parameters for the selected application and should be Setting used if an easy and quick set-up is required. Only a few Basic parameters have to be set before start of the motor is Settings...
  • Page 69 &KDSWHU  6HWWLQJV DQG FRQILJXUDWLRQ 6HWWLQJ , 5GVVKPI +G # Set the current that the softstarter will be exposed to i.e. 5VQTG rated motor current if the unit is connected In Line. )LJXUH  6HWWLQJ ,H PHQX )RU XQLWV FRQQHFWHG ,QVLGH 'HOWD WKH 6HWWLQJ , PXVW EH VHW DFFRUGLQJ WR WKH FXUUHQW LQ WKH GHOWD FLUFXLW RI WKH UDWHG PRWRU FXUUHQW...
  • Page 70 &KDSWHU  6HWWLQJV DQG FRQILJXUDWLRQ 7XQLQJ SDUDPHWHUV Six parameters can be tuned individually if a more specific adjustment is required. Each parameter is described in Chapter 10 “Functions” . • Start ramp • Stop ramp • Initial voltage • End voltage •...

  • Page 71: Basic Settings

    &KDSWHU  6HWWLQJV DQG FRQILJXUDWLRQ  %DVLF 6HWWLQJV Top level The Basic settings menu consists of the most common Application Settings start/stop parameters required for the set-up. Each Settings parameter can be adjusted separately. For a deep Basic description of each parameter, see Settings Chapter 10 “Functions”...
  • Page 72 &KDSWHU  6HWWLQJV DQG FRQILJXUDWLRQ 6WHS GRZQ Set the level of the step down voltage. This function is only working if softstop is selected. &XUUHQW OLPLW &XUUHQW /LP Set the current limit level for the start. 2YHUORDG &ODVV 2/ &ODVV Select the class for the overload protection.

  • Page 73: Functional Settings

    &KDSWHU  6HWWLQJV DQG FRQILJXUDWLRQ  )XQFWLRQDO 6HWWLQJV Top level The Functional setting menu consists of groups with Application Settings parameters arranged by function such as protection, Settings warning, fault, fieldbus communication etc. This menu Basic should be used if a more advanced set-up is required. For Settings a detailed description of each parameter, see Chapter 10 Functional...
  • Page 74 &KDSWHU  6HWWLQJV DQG FRQILJXUDWLRQ .LFN 6WDUW Activate the .LFN 6WDUW function by entering this menu. Press 6WRUH to save the selection. .LFN /HYHO Set the required level of the Kick Start. Press 6WRUH to save the data. This menu will only be visual if Kick Start is activated. .LFN 7LPH Set the required time for the kick start.
  • Page 75 &KDSWHU  6HWWLQJV DQG FRQILJXUDWLRQ  3URWHFWLRQV To set parameters related to the protections, enter the Settings Protections group. Functional Settings Start/Stop 2YHUORDG Protections Select the required overload type for the application. Following selections are available: Warnings • No Faults •...
  • Page 76 &KDSWHU  6HWWLQJV DQG FRQILJXUDWLRQ ,I RYHUORDG ³'XDO´ LV VHOHFWHG WKH IROORZLQJ VHWWLQJV ZLOO EH DYDLODEOH 2YHUORDG VWDUW FODVV 2/ &ODVV 6 Select the required class for overload relay during start condition. Following classes are available: • 10 • 10A •...
  • Page 77 &KDSWHU  6HWWLQJV DQG FRQILJXUDWLRQ /RFNHG 5RWRU Activate the protection if required by changing to <HV. ,I ³<HV´ LV VHOHFWHG WKH IROORZLQJ VHWWLQJV ZLOO EH DYDLODEOH /RFNHG URWRU OHYHO /RFN 5 /HY Set the level of the locked rotor protection. Available only if the protection is selected.
  • Page 78 &KDSWHU  6HWWLQJV DQG FRQILJXUDWLRQ 8QGHUORDG Activate the protection if required by changing to <HV. ,I ³<HV´ LV VHOHFWHG WKH IROORZLQJ VHWWLQJV ZLOO EH DYDLODEOH 8QGHUORDG OHYHO 8QGHUO /HY Set the level of the underload protection. Available only if the protection is selected. 8QGHUORDG WLPH 8QGHUO 7LPH Set the time for the underload protection.
  • Page 79 &KDSWHU  6HWWLQJV DQG FRQILJXUDWLRQ 3KDVH LPEDODQFH 3KDVH ,PE Activate the protection if required by changing to <HV. ,I ³<HV´ LV VHOHFWHG WKH IROORZLQJ VHWWLQJV ZLOO EH DYDLODEOH 3KDVH LPEDODQFH OHYHO 3K ,PE /HY Set the level of the phase imbalance protection. Available only if the protection is selected.
  • Page 80 &KDSWHU  6HWWLQJV DQG FRQILJXUDWLRQ 3KDVH UHYHUVDO 3KDVH 5HY Activate the phase reversal protection if required by changing to <HV. ,I ³<HV´ LV VHOHFWHG WKH IROORZLQJ VHWWLQJ ZLOO EH DYDLODEOH 3KDVH UHYHUVDO W\SH RI RSHUDWLRQ 3K 5HY 2S Select what operation shall be asserted if the phase reversal protection is activated: Stop–M The motor will stop and a manual reset is...
  • Page 81 &KDSWHU  6HWWLQJV DQG FRQILJXUDWLRQ  :DUQLQJV To set parameters related to the warnings, enter the Settings Warnings group: Functional Settings Start/Stop :DUQLQJ KLJK FXUUHQW :DUQ , +LJK Protections Activate the warning function if required by changing to <HV. Warnings Press 6WRUH to save the selected operation Faults :DUQLQJ KLJK FXUUHQW OHYHO :D , + /HY ...
  • Page 82 &KDSWHU  6HWWLQJV DQG FRQILJXUDWLRQ  )DXOWV 3KDVH ORVV W\SH RI RSHUDWLRQ 3K /RVV 2S Settings Functional Settings Start/Stop Select what operation shall be asserted if a phase loss fault occurs: Protections Stop–M The motor will stop and a manual reset is required.
  • Page 83 &KDSWHU  6HWWLQJV DQG FRQILJXUDWLRQ )UHTXHQF\ IDXOW W\SH RI RSHUDWLRQ )UHT ) 2S Select what operation shall be asserted if the frequency fault occurs (out of range): Stop–M The motor will stop and a manual reset is required. Stop–A The motor will stop and an automatic reset is performed and the motor will restart.
  • Page 84 &KDSWHU  6HWWLQJV DQG FRQILJXUDWLRQ  ,QSXWV To set parameters related to the programmable inputs, Settings enter the Inputs group. Functional Settings Start/Stop )LUVW SURJUDPPDEOH LQSXW ,Q Protections Select the required function for the input In0. Press 6WRUH to save/activate the selected function. Warnings One of the following functions can be selected: Faults...
  • Page 85 &KDSWHU  6HWWLQJV DQG FRQILJXUDWLRQ 6HFRQG SURJUDPPDEOH LQSXW ,Q Select the required function for the input In1. One of the following functions can be selected: None No specific function (not activated). Reset Reset of a fault or overload condition. Enable When the In1=0 the softstarter stops immediately.
  • Page 86 &KDSWHU  6HWWLQJV DQG FRQILJXUDWLRQ  2XWSXWV To set parameters related to the programmable outputs, Settings enter the Outputs group. Functional Settings Start/Stop 5HOD\ . Protections Select the required function for the output relay K4. One of the following functions can be selected: Warnings Run indication.
  • Page 87 &KDSWHU  6HWWLQJV DQG FRQILJXUDWLRQ 5HOD\ . Select the required function for the output relay K6. One of the following functions can be selected: Run indication. Top of ramp indication. Event Indication of selected event(s), see relay K4. Press 6WRUH to save/activate the selected function. 6: 2XWS 9 Select the required function for the fieldbus communication output SW Outp V7.
  • Page 88 &KDSWHU  6HWWLQJV DQG FRQILJXUDWLRQ  )LHOGEXV To set parameters related to the fieldbus communication, Settings enter the Fieldbus group. Functional Settings Start/Stop )LHOGEXV FRQWURO )LHOGE &WUO Protections Activate the fieldbus control of the softstarter by changing to <HV. Warnings Press 6WRUH to save the selected function.
  • Page 89 &KDSWHU  6HWWLQJV DQG FRQILJXUDWLRQ  6HTXHQFH VWDUW Settings The sequence start function can be used for starting Functional Settings Start/Stop several motors or multiple speed motors with different parameter sets such as individual ramp times, initial Protections voltages, current limits etc. Up to three individual parameter sets can be used simultaneously.
  • Page 90 &KDSWHU  6HWWLQJV DQG FRQILJXUDWLRQ 7KLUG VHTXHQFH VHWWLQJ FXUUHQW UG 6HW ,H Set the current for the third parameter group. Press 6WRUH to save the value. This parameter will only be displayed if parameter 1R RI 6HT is set to 3. )XQFWLRQ RI ILUVW SURJUDPPDEOH LQSXW ,Q This parameter will automatically be set as Start2.
  • Page 91 &KDSWHU  6HWWLQJV DQG FRQILJXUDWLRQ 6HFRQG VHTXHQFH SDUDPHWHUV QG 6HT 3DUDP To set parameters related to the second sequence, enter the 2nd Seq. Param. group. Following parameters can be adjusted: QG 6HW ,H Setting current. 6WDUW 5DPS Ramp time for start. ,QLW 9ROW Initial voltage.
  • Page 92 &KDSWHU  6HWWLQJV DQG FRQILJXUDWLRQ  3UHVHQWDWLRQ 6HWWLQJV Top level The Presentation setting menu consists of parameters for Application Settings the LCD set-up. The presentation language can be Settings chosen among 10 different languages. The real-time clock for the softstarter can be set in this menu. Basic Settings (QWHU WKH 3UHVHQWDWLRQ VHWWLQJV...
  • Page 93 &KDSWHU  6HWWLQJV DQG FRQILJXUDWLRQ /&' $XWR 2II The LCD will be switched off automatically by a pre-set time between 1 - 255 minutes. If the display has switched off, a touch on any of the keys will switch it on again. 'DWH 7\SH The date can be presented in three different ways.
  • Page 94 &KDSWHU  6HWWLQJV DQG FRQILJXUDWLRQ  6HUYLFH 6HWWLQJV The service setting menu consists of parameters used for Top level Application maintenance and repair. 7KLV PHQX VKDOO QHYHU EH XVHG Settings Settings E\ DQ\ERG\ EXW DXWKRULVHG VHUYLFH SHUVRQQHO Basic Settings Functional Settings Presentation :DUQLQJ...
  • Page 95 &KDSWHU  6HWWLQJV DQG FRQILJXUDWLRQ 7KH IROORZLQJ SDUDPHWHUV VKDOO QHYHU EH XVHG E\ DQ\ERG\ EXW DXWKRULVHG VHUYLFH SHUVRQQHO • S Port Ctrl • S Port Addr1 • S Port Addr2 • S Port Addr3 • S Port Addr4 • CT Ratio Ir •...
  • Page 96 &KDSWHU  6HWWLQJV DQG FRQILJXUDWLRQ  &KDQJHG 6HWWLQJV The Changed settings menu consists of the parameters Top level that have been changed in contrast to the factory default Application Settings setting. Settings If no parameters have been changed, the LCD will display Basic 1R &KDQJHG 6HWWLQJV.

  • Page 97: Overview

    )LHOGEXV FRPPXQLFDWLRQ RSWLRQ &KDSWHU  )LHOGEXV FRPPXQLFDWLRQ RSWLRQ Overview......................99 Required accessories ................... 99 AS-I......................100 Binary input telegram ................101 Binary output telegram ................101 DeviceNet ....................102 Binary input telegram ................103 Analog input telegram ................104 Diagnostic inputs ................... 105 Binary output telegram ................
  • Page 98 1SFC132003M0201...
  • Page 99 RSWLRQ 2YHUYLHZ The PST softstarter has an interface on the front for connecting the ABB fieldbus plug (eplug) used for fieldbus communication. Through this interface it is possible to control the softstarter, achieve status information, as well as up and down-load of parameters.

  • Page 100: Functions

    LI WKHUH LV D VWDUW VLJQDO SUHVHQW RQ WKH SURJUDPPDEOH LQSXWV For installation and commissioning of the AS-I fieldbus, see document 2CDC191002D0202 available at www.abb.com/lowvoltage ,I ,Q LV SURJUDPPHG DV HQDEOH LW PXVW DOZD\V EH VHW WRJHWKHU ZLWK D VWDUW FRPPDQG 1SFC132003M0201...
  • Page 101 &KDSWHU  )LHOGEXV FRPPXQLFDWLRQ RSWLRQ  %LQDU\ LQSXW WHOHJUDP To PLC from Softstarter 'DWD 'HVFULSWLRQ Function of programmable softstarter output K4. Function of programmable softstarter output K5. Function of programmable softstarter output K6. Function of programmable softstarter output V7.  %LQDU\ RXWSXW WHOHJUDP From PLC to Softstarter.
  • Page 102 LI WKHUH LV D VWDUW VLJQDO SUHVHQW RQ WKH SURJUDPPDEOH LQSXWV For installation and commissioning of the DeviceNet fieldbus, see document 2CDC193002D0201 available at www.abb.com/lowvoltage. )RU WKH VHWXS RI WKH 3/& VSHFLILF VRIWZDUH LV UHTXLUHG ZKLFK LV DYDLODEOH RQ WKH 6RIWVWDUWHU SDJHV /RRN XQGHU WKH GRFXPHQWDWLRQOLQN QDPHG 6RIWZDUH...
  • Page 103 &KDSWHU  )LHOGEXV FRPPXQLFDWLRQ RSWLRQ  %LQDU\ LQSXW WHOHJUDP To PLC from Softstarter. :RUG LQ LQSXW GDWD %LQDU\ 'DWD 'HVFULSWLRQ DUHD LQSXW E\WH K4 relay output Status of K4 K5 relay output Status of K5 K6 relay output Status of K6 V7 Programmable software Status of V7 output...
  • Page 104 &KDSWHU  )LHOGEXV FRPPXQLFDWLRQ RSWLRQ :RUG LQ LQSXW GDWD %LQDU\ 'DWD 'HVFULSWLRQ DUHD LQSXW E\WH Fault Line side Event Status Spare (Value = 0) Spare (Value = 0) Spare (Value = 0) Spare (Value = 0) Spare (Value = 0) 8 (0) Spare (Value = 0) 9 (1)
  • Page 105 &KDSWHU  )LHOGEXV FRPPXQLFDWLRQ RSWLRQ  'LDJQRVWLF LQSXWV There are 3 channels available for fieldbus related diagnostic messages. Each channel consists of two bytes with an error code and the parameter number that caused the error. The latest error is stored in channel 1, the second latest in channel 2 and the third latest in channel 3.
  • Page 106 &KDSWHU  )LHOGEXV FRPPXQLFDWLRQ RSWLRQ  %LQDU\ RXWSXW WHOHJUDP From PLC to Softstarter. :RUG LQ %LQDU\ 'DWD 'HVFULSWLRQ RXWSXW GDWD RXWSXW E\WH DUHD Start (1 par set if Commence a start when signal is Seq.start) set. Start1 if sequence start. Stop Commence a stop when signal is negated.
  • Page 107 &KDSWHU  )LHOGEXV FRPPXQLFDWLRQ RSWLRQ  $QDORJ RXWSXW WHOHJUDP From PLC to Softstarter. All analog data will be represented as 16 bit values. :RUG LQ RXWSXW $QDORJ RXWSXW 'DWD 5HSUHVHQWDWLRQ GDWD DUHD ZRUG Value = 2003 Ÿ Year 2003 Year Value = 12 Ÿ...
  • Page 108 &KDSWHU  )LHOGEXV FRPPXQLFDWLRQ RSWLRQ  2XWSXW DGGUHVV PDS        0 Binary Out, Byte 1 Binary Out, Byte 0 1 Analog Out, Word 0 2 Analog Out, Word 1 3 Analog Out, Word 2 4 Analog Out, Word 3 5 Analog Out, Word 4 6 Analog Out, Word 5...
  • Page 109 &KDSWHU  )LHOGEXV FRPPXQLFDWLRQ RSWLRQ  3DUDPHWHUV 1R 7\SH 3DUDPHWHU 'HVFULSWLRQ 5DQJH 8QLW 1 Read/Write Setting Ie Setting current 0 – 3000 (*) 2 Read/Write Start Ramp Time for start ramp 1 – 120 3 Read/Write Stop Ramp Time for stop ramp 0 –...
  • Page 110 &KDSWHU  )LHOGEXV FRPPXQLFDWLRQ RSWLRQ 1R 7\SH 3DUDPHWHU 'HVFULSWLRQ 5DQJH 8QLW 34 Read/Write PTC Op Type of operation for PTC protection Stop–M, Stop–A, Ind 35 Read/Write Ext ByPass External By-pass contactor is used No, Yes 36 Read/Write BP Fault Op Type of operation for by-pass moni- Stop–M, Stop–A tor protection...
  • Page 111 &KDSWHU  )LHOGEXV FRPPXQLFDWLRQ RSWLRQ 1R 7\SH 3DUDPHWHU 'HVFULSWLRQ 5DQJH 8QLW 62 Read/Write No of Seq Number of sequences for sequence No, 2, 3 start. 63 Read/Write Start Ramp1 1 –120 sequence, time for start ramp 64 Read/Write Init Volt1 30 –...
  • Page 112 &KDSWHU  )LHOGEXV FRPPXQLFDWLRQ RSWLRQ 1R 7\SH 3DUDPHWHU 'HVFULSWLRQ 5DQJH 8QLW 96 Read SOP4 Thyristor Parameter 4 1,0 – 20,0 *) For the purpose of having one common EDS for the whole range of softstarters, "Setting Ie", "1st Set Ie", "2nd Set Ie"...
  • Page 113 0DLQWHQDQFH &KDSWHU  0DLQWHQDQFH Regular maintenance ..................115 1SFC132003M0201...
  • Page 114 1SFC132003M0201...
  • Page 115 &KDSWHU  0DLQWHQDQFH &KDSWHU  0DLQWHQDQFH This chapter describes the maintenance required for the softstarter. In principle, the product is maintenance free but some items should be checked regularly. &DXWLRQ 'R QRW RSHQ WKH VRIWVWDUWHU RU WRXFK DQ\ OLYH SDUWV ZKHQ WKH PDLQ DQG VXSSO\ YROWDJH LV FRQQHFWHG 5HJXODU PDLQWHQDQFH •...
  • Page 116 &KDSWHU  0DLQWHQDQFH 1SFC132003M0201...
  • Page 117 )XQFWLRQV &KDSWHU  )XQFWLRQV Setting Current ....................119 Start Ramp ...................... 120 Stop Ramp....................... 120 Initial voltage....................121 End voltage...................... 121 Step down voltage ................... 122 Current limit ..................... 122 Kick Start ......................123 Kick Start Level....................123 Kick Start Time ....................123 Start ramp range....................
  • Page 118 Low current warning ..................138 Low current warning level ................138 Overload warning..................... 139 Overload warning level ..................139 SCR overload warning..................139 Phase loss fault, type of operation..............140 Fieldbus fault, type of operation............... 140 Frequency fault, type of operation ..............141 Heat sink over-temperature fault, type of operation.........
  • Page 119 &KDSWHU  )XQFWLRQV &KDSWHU  )XQFWLRQV This chapter describes all settings and functions possible in the softstarter, as well as the easiest way of finding them. The respective default values, setting ranges and parameter texts shown in the display are also stated.  6HWWLQJ &XUUHQW 3DWK LQ PHQX 0HQX6(77,1*6)XQFWLRQDO 6HWWLQJV...
  • Page 120 &KDSWHU  )XQFWLRQV  6WDUW 5DPS 3DWK LQ PHQX 0HQX6(77,1*6)XQFWLRQDO 6HWWLQJV 6WDUW6WRS  6WDUW 5DPS When a start signal is given the softstarter performs a start ramp by gradually increasing the output voltage to the motor. The start ramp continues until full voltage is applied to the motor.
  • Page 121 &KDSWHU  )XQFWLRQV  ,QLWLDO YROWDJH 3DWK LQ PHQX 0HQX6(77,1*6)XQFWLRQDO 6HWWLQJV 6WDUW6WRS  ,QLW 9ROW This parameter makes it possible to set the voltage level where the start ramp begins. If the initial voltage is set too low, it will only cause longer starting time and unnecessary heating of the motor.
  • Page 122 &KDSWHU  )XQFWLRQV  6WHS GRZQ YROWDJH 3DWK LQ PHQX 0HQX6(77,1*6)XQFWLRQDO 6HWWLQJV Example 50% Initial voltage 30% 6WDUW6WRS  6WHS 'RZQ (=end voltage 30%) When stopping a motor using the stop ramp, the speed will not decrease immediately. The step down voltage function makes it possible to set a level where the motor Time Stop...
  • Page 123 &KDSWHU  )XQFWLRQV  .LFN 6WDUW 3DWK LQ PHQX 0HQX6(77,1*6)XQFWLRQDO 6HWWLQJV 6WDUW6WRS  .LFN 6WDUW In some applications it can be necessary to kick loose the motor i.e. initial friction, and therefore a kick start can be used. With this function a selectable fix voltage is applied during a settable time.
  • Page 124 &KDSWHU  )XQFWLRQV  6WDUW UDPS UDQJH 3DWK LQ PHQX 0HQX6(77,1*6)XQFWLRQDO 6HWWLQJV 6WDUW6WRS  6WDUW 5DQJH The time of the start ramp is settable up to 30 seconds as default, but if required the range could be extended up to 120 seconds by this parameter.
  • Page 125 &KDSWHU  )XQFWLRQV  0RWRU RYHUORDG SURWHFWLRQ 3DWK LQ PHQX 0HQX6(77,1*6)XQFWLRQDO 6HWWLQJV 3URWHFWLRQV2YHUORDG This parameter makes it possible to set the required function of the integrated motor overload protection. Too high motor temperature causes a stop of the motor and a reset is necessary before a restart is possible.
  • Page 126 &KDSWHU  )XQFWLRQV  2YHUORDG FODVV Time (s) 3DWK LQ PHQX 0HQX6(77,1*6)XQFWLRQDO 6HWWLQJV 1000 3URWHFWLRQV2YHUORDG2/ &ODVV This parameter makes it possible to set the required class of the motor overload protection. Four different classes are available according to figure 8. •...
  • Page 127 &KDSWHU  )XQFWLRQV  2YHUORDG FODVV GXDO W\SH UXQ FODVV 3DWK LQ PHQX 0HQX6(77,1*6)XQFWLRQDO 6HWWLQJV 3URWHFWLRQV2YHUORDG'XDO &ODVV 5 This parameter makes it possible to set the required class of the overload protection for continuous run. The run class is activated 30 seconds after full voltage has been reached.
  • Page 128 &KDSWHU  )XQFWLRQV  /RFNHG URWRU SURWHFWLRQ 3DWK LQ PHQX 0HQX6(77,1*6)XQFWLRQDO 6HWWLQJV 3URWHFWLRQV/RFNHG 5RWRU If the motor current exceeds the set level and the set time when the motor is running at full voltage, this protection is activated. The protection starts monitoring when full voltage is applied to the motor.
  • Page 129 &KDSWHU  )XQFWLRQV  /RFNHG URWRU SURWHFWLRQ WLPH 3DWK LQ PHQX 0HQX6(77,1*6)XQFWLRQDO 6HWWLQJV 3URWHFWLRQV/RFNHG 5RWRU/RFN 5 7LPH This parameter makes it possible to set the delay time from detection until activation of the protection. It is active only if Locked rotor protection is selected. 3DUDPHWHU 'HIDXOW YDOXH 6HWWLQJ UDQJH 'HVFULSWLRQ...
  • Page 130 &KDSWHU  )XQFWLRQV  8QGHUORDG SURWHFWLRQ 3DWK LQ PHQX 0HQX6(77,1*6)XQFWLRQDO 6HWWLQJV 3URWHFWLRQV8QGHUORDG If the motor current falls below the set level and the set time when the motor is running at full voltage, the protection is activated. The protection starts monitoring when full voltage is applied to the motor 3DUDPHWHU 'HIDXOW YDOXH 6HWWLQJ UDQJH...
  • Page 131 &KDSWHU  )XQFWLRQV  8QGHUORDG SURWHFWLRQ WLPH 3DWK LQ PHQX 0HQX6(77,1*6)XQFWLRQDO 6HWWLQJV 3URWHFWLRQV8QGHUORDG8QGHUO 7LPH This parameter makes it possible to set the delay time from detection until the protection is activated. It is active only if underload protection is selected. 3DUDPHWHU 'HIDXOW YDOXH 6HWWLQJ UDQJH 'HVFULSWLRQ...
  • Page 132 &KDSWHU  )XQFWLRQV  3KDVH LPEDODQFH SURWHFWLRQ 3DWK LQ PHQX 0HQX6(77,1*6)XQFWLRQDO 6HWWLQJV 3URWHFWLRQV3KDVH ,PE If the current in one phase differs from another phase with more than the set level the protection is activated. The protection starts monitoring 30 seconds after full voltage 3DUDPHWHU 'HIDXOW YDOXH 6HWWLQJ UDQJH...
  • Page 133 &KDSWHU  )XQFWLRQV  3KDVH LPEDODQFH SURWHFWLRQ W\SH RI RSHUDWLRQ 3DWK LQ PHQX 0HQX6(77,1*6)XQFWLRQDO 6HWWLQJV 3URWHFWLRQV3KDVH ,PE3KDVH ,PE 2S This parameter makes it possible to select between three different actions of the softstarter when the protection is activated. It is active only if the phase imbalance protection is selected.
  • Page 134 &KDSWHU  )XQFWLRQV  +LJK FXUUHQW SURWHFWLRQ W\SH RI RSHUDWLRQ 3DWK LQ PHQX 0HQX6(77,1*6)XQFWLRQDO 6HWWLQJV 3URWHFWLRQV+LJK ,+LJK , 2S This parameter makes it possible to select between three different actions of the softstarter when the protection is activated. It is active only if the high current protection is selected.
  • Page 135 &KDSWHU  )XQFWLRQV  3KDVH UHYHUVDO SURWHFWLRQ W\SH RI RSHUDWLRQ 3DWK LQ PHQX 0HQX6(77,1*6)XQFWLRQDO 6HWWLQJV 3URWHFWLRQV3KDVH 5HY3K 5HY 2S This parameter makes it possible to select between three different actions of the softstarter when the protection is activated. It is active only if the phase reversal protection is selected.
  • Page 136 &KDSWHU  )XQFWLRQV  37& SURWHFWLRQ W\SH RI RSHUDWLRQ 3DWK LQ PHQX 0HQX6(77,1*6)XQFWLRQDO 6HWWLQJV 3URWHFWLRQV37&37& 2S This parameter makes it possible to select between three different actions of the softstarter when the protection is activated. It is active only if the PTC protection is selected Stop–M The motor stops and a manual reset is required before restart.
  • Page 137 &KDSWHU  )XQFWLRQV  %\3DVV IDXOW W\SH RI RSHUDWLRQ 3DWK LQ PHQX 0HQX6(77,1*6)XQFWLRQDO 6HWWLQJV )DXOWV%3 )DXOW 2S This parameter makes it possible to select between three different actions of the softstarter when the protection is activated. It is active only if the by-pass monitor protection is selected.
  • Page 138 &KDSWHU  )XQFWLRQV  +LJK FXUUHQW ZDUQLQJ OHYHO 3DWK LQ PHQX 0HQX6(77,1*6)XQFWLRQDO 6HWWLQJV :DUQLQJV:DUQ , +LJK:D , + /HY This parameter makes it possible to set the indication level of the high current warning function. 3DUDPHWHU 'HIDXOW YDOXH 6HWWLQJ UDQJH 'HVFULSWLRQ WH[W WA I=H Lev 1,2 x I...
  • Page 139 &KDSWHU  )XQFWLRQV  2YHUORDG ZDUQLQJ 3DWK LQ PHQX 0HQX6(77,1*6)XQFWLRQDO 6HWWLQJV :DUQLQJV:DUQ 2/ If the function is selected a warning signal will be given that the overload protection will be activated, if the motor load does not decrease. 3DUDPHWHU 'HIDXOW YDOXH 6HWWLQJ UDQJH 'HVFULSWLRQ WH[W Warn OL...
  • Page 140 &KDSWHU  )XQFWLRQV  3KDVH ORVV IDXOW W\SH RI RSHUDWLRQ 3DWK LQ PHQX 0HQX6(77,1*6)XQFWLRQDO 6HWWLQJV )DXOWV3K /RVV 2S This parameter makes it possible to select between two different actions of the softstarter if a phase loss fault occurs. Stop–M The motor stops and a manual reset is required before restart.
  • Page 141 &KDSWHU  )XQFWLRQV  )UHTXHQF\ IDXOW W\SH RI RSHUDWLRQ 3DWK LQ PHQX 0HQX6(77,1*6)XQFWLRQDO 6HWWLQJV )DXOWV)UHT ) 2S This parameter makes it possible to select between two different actions of the softstarter if the frequency is out of range (frequency fault). Stop–M The motor stops and a manual reset is required before restart.
  • Page 142 &KDSWHU  )XQFWLRQV  7K\ULVWRU VKRUW FLUFXLW IDXOW W\SH RI RSHUDWLRQ 3DWK LQ PHQX 0HQX6(77,1*6)XQFWLRQDO 6HWWLQJV )DXOWV6&5 6& 2S If one or several thyristors are shorted, this parameter makes it possible to select between two different actions of the softstarter. Stop–M The motor stops and a manual reset is required before restart.
  • Page 143 &KDSWHU  )XQFWLRQV  3URJUDPPDEOH LQSXWV ,Q DQG ,Q 3DWK LQ PHQX 0HQX6(77,1*6)XQFWLRQDO 6HWWLQJV ,QSXWV,Q  ,Q The softstarter has two programmable inputs, In0 and In1. They can be used for different purposes depending on the selected function, independently of each other. 3DUDPHWHU 'HIDXOW YDOXH 6HWWLQJ UDQJH 'HVFULSWLRQ...
  • Page 144 &KDSWHU  )XQFWLRQV  3URJUDPPDEOH RXWSXWV 5HOD\ . . DQG . 3DWK LQ PHQX 0HQX6(77,1*6)XQFWLRQDO 6HWWLQJV 2XWSXWV5HOD\ .  .  . 6ZLWFK RYHU UHOD\V The softstarter has three programmable output relays that can be used for different purposes depending on the selected function, independently of each other.
  • Page 145 &KDSWHU  )XQFWLRQV 3DUDPHWHU 'HIDXOW YDOXH 6HWWLQJ UDQJH 'HVFULSWLRQ WH[W Relay K4 Run, TOR, Event Function of pro- grammable relay output K4. Relay K5 Run, TOR, Event Function of pro- grammable relay output K5. Relay K6 Event Run, TOR, Event Function of pro- grammable relay output K6.
  • Page 146 &KDSWHU  )XQFWLRQV  )LHOGEXV FRQWURO 3DWK LQ PHQX 0HQX6(77,1*6)XQFWLRQDO 6HWWLQJV )LHOGEXV)LHOGE &WUO If the softstarter is going to be used with fieldbus communication, the fieldbus interface must be activated before any action can be taken. :DUQLQJ ,I WKH PRWRU LV UXQQLQJ DQG WKH SDUDPHWHU )LHOGE &WUO LV FKDQJHG IURP 1R WR <HV WKLV ZLOO VWRS WKH PRWRU ILHOGEXV FRQWURO RYHUULGHV WKH SURJUDPPDEOH LQSXWV  ,I WKH PRWRU LV QRW UXQQLQJ DQG WKH SDUDPHWHU )LHOGE...
  • Page 147 &KDSWHU  )XQFWLRQV  )LHOGEXV W\SH 3DWK LQ PHQX 0HQX6(77,1*6)XQFWLRQDO 6HWWLQJV )LHOGEXV)LHOGE &WUO)LHOGE 7\SH When the fieldbus communication is used, the present type of fieldbus must be selected. The following fieldbus types are available in the softstarter: • AS-I • DeviceNet If DeviceNet is going to be used, set the parameter to Other.
  • Page 148 &KDSWHU  )XQFWLRQV  6HTXHQFH VWDUW QXPEHU RI VHTXHQFHV 3DWK LQ PHQX 0HQX6(77,1*6)XQFWLRQDO 6HWWLQJV 6HT 6WDUW1R RI 6HT The softstarter can start motors with up to three different parameter sets (1st parameter set, 2nd parameter set and 3rd parameter set). This function can be used for starting motors in a sequence (one by one) and also for starting two or three speed motors where different starting parameters are required for each speed.
  • Page 149 &KDSWHU  )XQFWLRQV  ,QLWLDO YROWDJH ILUVW VHTXHQFH 3DWK LQ PHQX 0HQX6(77,1*6)XQFWLRQDO 6HWWLQJV 6HT 6WDUWVW 6HT 3DUDP,QLW 9ROW This parameter makes it possible to set the initial voltage for the first parameter set. 3DUDPHWHU 'HIDXOW YDOXH 6HWWLQJ UDQJH 'HVFULSWLRQ WH[W Init Volt1 30...70% First sequence,...
  • Page 150 &KDSWHU  )XQFWLRQV  6WDUW UDPS VHFRQG VHTXHQFH 3DWK LQ PHQX 0HQX6(77,1*6)XQFWLRQDO 6HWWLQJV 6HT 6WDUWQG 6HT 3DUDP6WDUW 5DPS This parameter makes it possible to set the start ramp time for the second parameter set. 3DUDPHWHU 'HIDXOW YDOXH 6HWWLQJ UDQJH 'HVFULSWLRQ WH[W Start 10 s...
  • Page 151 &KDSWHU  )XQFWLRQV  6HWWLQJ FXUUHQW VHFRQG VHTXHQFH 3DWK LQ PHQX 0HQX6(77,1*6)XQFWLRQDO 6HWWLQJV 6HT 6WDUWQG 6HT 3DUDPQG 6HW ,H This parameter makes it possible to set the rated motor current for the second parameter set. 3DUDPHWHU 'HIDXOW YDOXH 6HWWLQJ UDQJH 'HVFULSWLRQ WH[W 2nd Set Ie...
  • Page 152 &KDSWHU  )XQFWLRQV  &XUUHQW OLPLW WKLUG VHTXHQFH 3DWK LQ PHQX 0HQX6(77,1*6)XQFWLRQDO 6HWWLQJV 6HT 6WDUWUG 6HT 3DUDP&XUU /LP This parameter makes it possible to set the current limit level for the third parameter set. 3DUDPHWHU 'HIDXOW YDOXH 6HWWLQJ UDQJH 'HVFULSWLRQ WH[W Curr Lim3 4 x I...
  • Page 153 &KDSWHU  )XQFWLRQV  /DQJXDJH 3DWK LQ PHQX 0HQX6(77,1*63UHVHQWDWLRQ 6HW/DQJXDJH The text on the LCD display can be presented in 10 different languages. This parameter makes it possible to select among the following languages: • English • Chinese • German •...
  • Page 154 &KDSWHU  )XQFWLRQV  3DVVZRUG 3DWK LQ PHQX 7RS OHYHO 3UHVV 8SSHU QDYLJDWLRQ NH\ RQFH This parameter makes it possible to set a password when locking the keypad from controlling and changing the settings. All menus are available when the keypad is locked but no changes or actions can be done.
  • Page 155 &KDSWHU  )XQFWLRQV  <HDU 3DWK LQ PHQX 0HQX6(77,1*63UHVHQWDWLRQ 6HW'DWH <HDU This parameter makes it possible to set the current year for the real time clock. 3DUDPHWHU 'HIDXOW YDOXH 6HWWLQJ UDQJH 'HVFULSWLRQ WH[W Date Year Individual 2001...2060 Year  0RQWK 3DWK LQ PHQX 0HQX6(77,1*63UHVHQWDWLRQ 6HW'DWH 0RQWK This parameter makes it possible to set the current month...
  • Page 156 &KDSWHU  )XQFWLRQV  +RXU 3DWK LQ PHQX 0HQX6(77,1*63UHVHQWDWLRQ 6HW7LPH +RXU This parameter makes it possible to set the current hour for the real time clock. 3DUDPHWHU 'HIDXOW YDOXH 6HWWLQJ UDQJH 'HVFULSWLRQ WH[W Time Hour Individual 0...23 Hour  0LQXWHV 3DWK LQ PHQX 0HQX6(77,1*63UHVHQWDWLRQ 6HW7LPH 0LQ This parameter makes it possible to set the current...
  • Page 157 7URXEOH VKRRWLQJ &KDSWHU  7URXEOH VKRRWLQJ General ......................159 General problems and faults ................159 Start up faults ....................160 Fault indication ....................161 Protection indication ..................164 1SFC132003M0201...
  • Page 158 1SFC132003M0201...
  • Page 159 &KDSWHU  7URXEOH VKRRWLQJ &KDSWHU  7URXEOH VKRRWLQJ  *HQHUDO This chapter is a guide that can be used in case problems should arise with the softstarter or the application. The softstarter normally indicates a fault with LED Fault, and the LCD displays what type of fault it is. When a protection is activated it will be indicated with LED Protection and the LCD displays what type of protection is active.
  • Page 160 &KDSWHU  7URXEOH VKRRWLQJ 6WDWXV 3RVVLEOH FDXVH 6ROXWLRQ Displayed current in LCD does Inside Delta connection. • If the softstarter is connected Inside not correspond to motor current. Delta, the current displayed is 58% ) of the motor current. Displayed current in LCD is not The motor is too small.
  • Page 161 &KDSWHU  7URXEOH VKRRWLQJ  )DXOW LQGLFDWLRQ 6WDWXV 3RVVLEOH FDXVH 6ROXWLRQ 3KDVH ORVV IDXOW The main contactor or circuit • Check and close contactor / breaker or breaker is open. any external switching device. Fuse blown. • Check and replace the fuse in all three Power on Fault Protection...
  • Page 162 • Set the value according to 58% ( 4GUGV $CEM of the rated motor current. 6KRUWHG WK\ULVWRU IDXOW One or several SCRs are • Check and replace. Contact your ABB shorted. sales office for replacement kit. Power on Fault Protection...
  • Page 163 ,QWHUQDO IDXOWV An internal communication fault • Disconnect and reconnect the supply of the softstarter has occurred. voltage (U ) and make a restart. • If same fault remains, contact your ABB Power on Fault Protection sales office. (CWNV +PVGTP ...
  • Page 164 &KDSWHU  7URXEOH VKRRWLQJ  3URWHFWLRQ LQGLFDWLRQ 6WDWXV 3RVVLEOH FDXVH 6ROXWLRQ 0RWRU RYHUORDG SURWHFWLRQ ,Q /LQH The motor has been exposed to an overload condition because $W VWDUW the current over a certain time is • Check and correct the reason for the too high.
  • Page 165 &KDSWHU  7URXEOH VKRRWLQJ 6WDWXV 3RVVLEOH FDXVH 6ROXWLRQ 8QGHUORDG SURWHFWLRQ The motor current is below set • Check and correct the reason for the level and time. underload. • Check that the settings are according to Power on Fault Protection the operation conditions.
  • Page 166 &KDSWHU  7URXEOH VKRRWLQJ 6WDWXV 3RVVLEOH FDXVH 6ROXWLRQ 37& SURWHFWLRQ An over-temperature is detected • Check that the PTC circuit is closed and by the PTC thermistors in the that the inputs are connected. motor. Power on Fault Protection • Check and correct the reason for the overheating.
  • Page 167 'LDJUDPV &KDSWHU  'LDJUDPV Circuit diagram PST30..PST300 ..............169 Circuit diagram PSTB370...PSTB1050............170 1SFC132003M0201...
  • Page 168 1SFC132003M0201...
  • Page 169 &KDSWHU  'LDJUDPV &KDSWHU  'LDJUDPV  &LUFXLW GLDJUDP 367367 Internal control voltage Temperature monitor Fans Internal control voltage Low Voltage Board High Voltage Board RS323 External control Keypad Fieldbus voltage 24 V DC )LJXUH  &LUFXLW GLDJUDP 367 7HUPLQDO  LV D IXQFWLRQ HDUWK LW LV QRW D SURWHFWLRQ HDUWK ,W VKDOO EH FRQQHFWHG WR WKH PRXQWLQJ SODWH 1SFC132003M0201...
  • Page 170 &KDSWHU  'LDJUDPV  &LUFXLW GLDJUDP 367%367% Internal control voltage Temperature monitor Fans Internal control voltage Low Voltage Board High Voltage Board External control Keypad Fieldbus voltage 24 V DC )LJXUH  &LUFXLW GLDJUDP 367%367% 7HUPLQDO  LV D IXQFWLRQ HDUWK LW LV QRW D SURWHFWLRQ HDUWK ,W VKDOO EH FRQQHFWHG WR WKH PRXQWLQJ SODWH 1SFC132003M0201...
  • Page 171 ,QGH[ &KDSWHU  ,QGH[ 1XPHULFV Control circuit Connection 1st Seq. Param. Conventional circuit 1st Set Ie Conveyor 2nd Seq .Param. Cooling 2nd Seq. Param. Cooling system 2nd Set Ie Crusher 3rd Seq .Param. CT Ratio Ir 3rd Seq. Param. Current 3rd Set Ie Current Lim 3rdSet Ie...
  • Page 172 ,QGH[ Environmental influence Hydraulic Pump Event Event log Ext ByPass In Line Extended start range Extended stop range External By-Pass Industrial IT Connection Init Volt Contactor Init Volt1 External By-Pass contactor Init Volt2 External control voltage Init Volt3 Initial voltage First sequence Fans Second sequence...
  • Page 173 ,QGH[ Low current warning Level Parameters LV Board No Password Password, setting Ph Imb Lev Ph Imb Op MAC Address Ph Loss Op Main circuit Ph Rev Op connection Phase Imb Maintenance Phase Imb Op Markings Phase imbalance Menu tree Level Menus, description Type of operation...

  • Page 174: Type Designation

    ,QGH[ Storage Supply voltage S Port Addr1 Supply voltage and control circuit, connection S Port Addr2 SW Outp V7 S Port Addr3 SW Ver. CU S Port Addr4 SW Ver. FU S Port Ctrl SCR overload protection SCR overload warning SCR SC Op Technical data SCR shorted...
  • Page 175 &XVWRPHU IHHGEDFN UHSRUW 3URGXFW ABB would appreciate your comments on this product. Please grade the following questions by selecting one alternative per category. Your answer will enables us to improve our products. +RZ GR \RX JUDGH WKH TXDOLW\ RI WKH SURGXFW"...
  • Page 176 6XJJHVWLRQV IRU LPSURYPHQWV ___________________________________________________________________ ___________________________________________________________________ ___________________________________________________________________ ___________________________________________________________________ ___________________________________________________________________ ___________________________________________________________________ ___________________________________________________________________ ___________________________________________________________________ ___________________________________________________________________ ___________________________________________________________________ ___________________________________________________________________ ___________________________________________________________________ ___________________________________________________________________ ___________________________________________________________________ 3OHDVH VHQG WKLV UHSRUW WR ABB Automation Technology Products AB, Control S-721 61 Västerås Sweden...
  • Page 178 &...

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