Siemens Sinumerik 840D sl Diagnostic Manual
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Siemens Sinumerik 840D sl Diagnostic Manual

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Table of Contents

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See also: Operation and Programming Manual , Programming Manual
SINUMERIK 840D sl/ 840Di sl/
SINAMICS S120
Diagnostics Manual
Valid for
Control
SINUMERIK 840D sl/ 840DE sl
SINUMERIK 840Di sl/ 840DiE sl
Software
NCU Systemsoftware für 840D sl/ 840DE sl
Systemsoftware für 840Di sl/ 840DiE sl
Drive
SINAMICS S120
03/2009
2.6
1.4
1
2
3
4
A

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Summary of Contents for Siemens Sinumerik 840D sl

  • Page 1 SINUMERIK 840D sl/ 840Di sl/ Overview of System Error Alarms SINAMICS S120 Overview of Alarms List of Action Numbers System Reactions on Alarms Diagnostics Manual Appendix Valid for Control SINUMERIK 840D sl/ 840DE sl SINUMERIK 840Di sl/ 840DiE sl Software NCU Systemsoftware für 840D sl/ 840DE sl...
  • Page 2 Registered Trademarks All designations with the trademark symbol ® are registered trademarks of Siemens AG. Other designations in this documentation may be trade- marks whose use by third parties for their own purposes may infringe the rights of the owner.

  • Page 3: Sinumerik 840D Sl, 840Di Sl, Sinamics, Diagnostics Manual (Dasl)

    Information on DOConCD and direct access to the publications in DOCon- WEB. • Compiling individual documentation on the basis of Siemens contents with the My Documentation Manager (MDM), refer to http://www.siemens.com/mdm. My Documentation Manager provides you with a range of features for genera- ting your own machine documentation.
  • Page 4 +86 1064 757575 Phone +86 1064 747474 mailto:support.asia.automation@siemens.com Email Note National phone numbers for technical support are provided under the following Internet address: http://www.automation.siemens.com/partner © Siemens AG, 2009. All Rights Reserved SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 5 (observe indicators such as arrow or similar). This way you avoid mecha- nical damage to the memory card or the device. • Only use memory cards that have been approved by Siemens for use with SINUMERIK. Even though the SINUMERIK complies with the general industry...
  • Page 6 Qualified persons are defined as persons who are authorized to commission, to ground, and to tag circuits, equipment, and systems in accordance with established safety practices and standards. © Siemens AG, 2009. All Rights Reserved SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...

  • Page 7: Table Of Contents

    Abbreviations..........A-1049 © Siemens AG, 2009. All Rights Reserved SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 8 Contents 03/2009 © Siemens AG, 2009. All Rights Reserved viii SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...

  • Page 9: Subject Matter Of This Manual

    "System reactions on alarms" For a more detailed explanation of the "Program continuation" category, please refer to the section: "Clear criteria for alarms" © Siemens AG, 2009. All Rights Reserved SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 10 Action list The actions described in the alarm texts ("Action %---") are explained in detail in the table in the "Action list" section. © Siemens AG, 2009. All Rights Reserved 1-10 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...

  • Page 11: Number Ranges Of The Alarm Numbers

    HMI Advanced messages 130 000 - 139 999 142 000 - 142 099 RCS Viewer Embedded / RCS Host Embedded 149 000 -149 999 © Siemens AG, 2009. All Rights Reserved 1-11 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...

  • Page 12: System Errors

    700 000 - 799 999 User area 800 000 - 899 999 Sequencers/graphs (810 001 - 810 009 System error messages from PLC © Siemens AG, 2009. All Rights Reserved 1-12 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 13 TX2, IM7 Function Manuall of Tool Management Function Manual of ISO-dialects for SINUMERIK Function Manual of Synchronized actions Programmiing Manual Job planing © Siemens AG, 2009. All Rights Reserved 1-13 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 14 − Alarm number − Alarm text and − The internal system error number © Siemens AG, 2009. All Rights Reserved 1-14 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...

  • Page 15: Overview Of Alarms

    NC Start disable in this channel. Interface signals are set. Alarm display. NC Stop on alarm. Remedy: Make a note of the error text and contact Siemens AG A&D MC, Hotline (tel./fax: see alarm 1000) Program Con- Switch control OFF - ON. tinuation: 1031...
  • Page 16 No memory card or memory card without valid firmware (license) inserted. Reaction: Alarm display. Remedy: Make a note of the error text and contact Siemens AG A&D MC, Hotline (tel./fax: see alarm 1000) Program Con- Switch control OFF - ON. tinuation:...
  • Page 17 In order to reset the sensor, the temperature must be reduced by 7 degrees C. Program Con- Clear alarm with the Delete key or NC START. tinuation: © Siemens AG, 2009. All Rights Reserved 2-17 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 18 Please inform the authorized personnel/service department. Plug in communications module or can- cel channel assignment. Program Con- Switch control OFF - ON. tinuation: © Siemens AG, 2009. All Rights Reserved 2-18 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 19 Clear alarm with the RESET key in all channels of this mode group. Restart part program. tinuation: 2196 Link axis active andMD18720 $MN_MM_SERVO_FIFO_SIZE != %1 Parameters: %1 = required value in MD18720 $MN_MM_SERVO_FIFO_SIZE © Siemens AG, 2009. All Rights Reserved 2-19 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 20 PLC/NCK interface DB10 DBX56.2 (emergency stop acknowledgement). Program Con- Clear alarm with the RESET key in all channels of this mode group. Restart part program. tinuation: © Siemens AG, 2009. All Rights Reserved 2-20 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 21 - Geometry axis index: 1, 1st channel: 2, 2nd channel: 0 - Geometry axis index: 2, 1st channel: 3, 2nd channel: 3 © Siemens AG, 2009. All Rights Reserved 2-21 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 22 Interface signals are set. Alarm display. NC Stop on alarm. Remedy: Correct MD20050 $MC_AXCONF_GEOAX_ASSIGN_TAB. Program Con- Switch control OFF - ON. tinuation: © Siemens AG, 2009. All Rights Reserved 2-22 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 23 NC not ready. Channel not ready. NC Start disable in this channel. Interface signals are set. Alarm display. NC Stop on alarm. © Siemens AG, 2009. All Rights Reserved 2-23 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 24 Enter the identifier for user-defined names with correct syntax in the displayed MD - Geometry axes: MD20060 $MC_AXCONF_GEOAX_NAME_TAB - Channel axes: MD10000 $MN_AXCONF_MACHAX_NAME_TAB Program Con- Switch control OFF - ON. tinuation: © Siemens AG, 2009. All Rights Reserved 2-24 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 25 Interface signals are set. Alarm display. NC Stop on alarm. Remedy: Define a correct, unique axis assignment. Program Con- Switch control OFF - ON. tinuation: © Siemens AG, 2009. All Rights Reserved 2-25 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 26 With NCU link, the above condition applies to all channels of the NCU group. © Siemens AG, 2009. All Rights Reserved 2-26 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 27 [Channel %1: ] Axis %2: axis container %3 switch not allowed: ext. work offset active Parameters: %1 = Channel %2 = Axis/spindle %3 = Axis container number © Siemens AG, 2009. All Rights Reserved 2-27 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 28 Abort program with the RESET key. If required, disconnect the master - slave coupling. Program Con- Clear alarm with the RESET key. Restart part program tinuation: © Siemens AG, 2009. All Rights Reserved 2-28 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 29 An axis identifier is expected for the displayed MD in accordance with the axis configuration in the MD20070 $MC_AXCONF_MACHAX_USED and MD20050 $MC_AXCONF_GEOAX_ASSIGN_TAB. © Siemens AG, 2009. All Rights Reserved 2-29 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 30 NC Stop on alarm. Remedy: Please inform the authorized personnel/service department. Add the correct identifier. Program Con- Switch control OFF - ON. tinuation: © Siemens AG, 2009. All Rights Reserved 2-30 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 31 - 1. 2nd parameter: Position control or IPO cycle time of this NCU - 2. 2nd parameter: Position control or IPO cycle time of another NCU. © Siemens AG, 2009. All Rights Reserved 2-31 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 32 Interface signals are set. Alarm display. NC Stop on alarm. Remedy: Correct the specified machine data. Program Con- Switch control OFF - ON. tinuation: © Siemens AG, 2009. All Rights Reserved 2-32 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 33 The user data saved in the flash memory are loaded to the SRAM. Reaction: Alarm display. Remedy: Load specific machine data again. Program Con- Clear alarm with the RESET key. Restart part program tinuation: © Siemens AG, 2009. All Rights Reserved 2-33 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 34 NC power-up. (The file contains scaling-dependent machine data in front of the scaling factors). Program Con- Clear alarm with the Delete key or NC START. tinuation: © Siemens AG, 2009. All Rights Reserved 2-34 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 35 %1 = New value of machine data %2 = Machine data number %3 = Number of bytes requested that exceeded availability %4 = Type of memory © Siemens AG, 2009. All Rights Reserved 2-35 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 36 $MN_INDEX_AX_LENGTH_POS_TAB_2: the length of the displayed position table n was specified with 0. Program Con- Clear alarm with the RESET key. Restart part program tinuation: © Siemens AG, 2009. All Rights Reserved 2-36 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 37 DP cycle in the SDB (MD10050 $SYSCLOCK_CYCLE_TIME). Reaction: Alarm display. Remedy: MD10074 $MN_PLC_IPO_TIME_RATIO has been modified. Program Con- Clear alarm with the RESET key. Restart part program tinuation: © Siemens AG, 2009. All Rights Reserved 2-37 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 38 - M functions for nibbling/punching as configured in MD26008 $MC_NIBBLE_PUNCH_CODE if acti- vated by MD26012 $MC_PUNCHNIB_ACTIVATION. - Also M96 to M99 for applied external language (MD18800 $MN_MM_EXTERN_LANGUAGE). © Siemens AG, 2009. All Rights Reserved 2-38 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 39 Configure an M function which is not used by the system (M1 to M5, M17, M30, M40 to M45) in MD20094 $MC_SPIND_RIGID_TAPPING_M_NR. Program Con- Switch control OFF - ON. tinuation: © Siemens AG, 2009. All Rights Reserved 2-39 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 40 M45 and also M98, M99 with applied ISO dialect). The value set by the user has been reset to the default value by the system. © Siemens AG, 2009. All Rights Reserved 2-40 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 41 An auxiliary function has been illegally configured. Predefined auxiliary functions cannot be reconfigured by user-defined auxiliary functions. See: MD22010 $MC_AUXFU_ASSIGN_TYPE[n] MD22020 $MC_AUXFU_ASSIGN_EXTENSION[n] MD22030 $MC_AUXFU_ASSIGN_VALUE[n] MD22035 $MC_AUXFU_ASSIGN_SPEC[n] © Siemens AG, 2009. All Rights Reserved 2-41 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 42 NC Stop on alarm. Remedy: Please inform the authorized personnel/service department. Set MD30310 $MA_ROT_IS_MODULO. Program Con- Switch control OFF - ON. tinuation: © Siemens AG, 2009. All Rights Reserved 2-42 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 43 Mode group not ready, also effective for single axes NC Start disable in this channel. Interface signals are set. Alarm display. NC Stop on alarm. Alarm reaction delay is cancelled. © Siemens AG, 2009. All Rights Reserved 2-43 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 44 Check PLC hardware configuration. Check whether 'technological function' already uses the functionality. Program Con- Clear alarm with the RESET key. Restart part program tinuation: © Siemens AG, 2009. All Rights Reserved 2-44 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 45 NC Stop on alarm. Remedy: Please inform the authorized personnel/service department. Correct machine data. Program Con- Switch control OFF - ON. tinuation: © Siemens AG, 2009. All Rights Reserved 2-45 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 46 Alarm display. NC Stop on alarm. Remedy: Please inform the authorized personnel/service department. Check hardware. Program Con- Switch control OFF - ON. tinuation: © Siemens AG, 2009. All Rights Reserved 2-46 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 47 Interface signals are set. Alarm display. NC Stop on alarm. Remedy: Deactivate one of the functions. Program Con- Switch control OFF - ON. tinuation: © Siemens AG, 2009. All Rights Reserved 2-47 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 48 [Channel %1: ] Block %2 invalid transformation type in transformation no. %3 Parameters: %1 = Channel number %2 = Block number, label %3 = Transformation number © Siemens AG, 2009. All Rights Reserved 2-48 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 49 24 has been entered for the generic 7-axis transformation. Reaction: Correction block is reorganized. Interface signals are set. Alarm display. NC Stop on alarm at block end. © Siemens AG, 2009. All Rights Reserved 2-49 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 50 NC Stop on alarm at block end. Remedy: Set a valid transformation chain. Program Con- Clear alarm with the RESET key. Restart part program tinuation: © Siemens AG, 2009. All Rights Reserved 2-50 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 51 4. The kinematic chain element with the name contained in $NT_T_CHAIN_LAST_ELEM[n] could not be found. 5. The kinematic chain with the name contained in $NT_P_CHAIN_NAME[n] could not be found. © Siemens AG, 2009. All Rights Reserved 2-51 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 52 NC Stop on alarm at block end. Remedy: Define valid transformation data record. Program Con- Clear alarm with the RESET key. Restart part program tinuation: © Siemens AG, 2009. All Rights Reserved 2-52 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 53 Program Con- Alarm display showing cause of alarm disappears. No further operator action necessary. tinuation: © Siemens AG, 2009. All Rights Reserved 2-53 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 54 Alarm display. Remedy: Configure a valid type for the corresponding handwheel through MD11350 $MN_HANDWHEEL_SEGMENT. Program Con- Switch control OFF - ON. tinuation: © Siemens AG, 2009. All Rights Reserved 2-54 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 55 Alarm display. Remedy: Configure MD11352 $MN_HANDWHEEL_INPUT for a valid input for the corresponding handwheel Program Con- Switch control OFF - ON. tinuation: © Siemens AG, 2009. All Rights Reserved 2-55 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 56 The handwheel input for handwheel %1 requested through MD11352 $MN_HANDWHEEL_INPUT is not available for ETHERNET handwheels. A maximum of 6 handwheels can be configured. © Siemens AG, 2009. All Rights Reserved 2-56 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 57 Usually, it is not just one single MD that has been set too large. Therefore it is advisable to reduce the memory area by a certain proportion in several MDs. © Siemens AG, 2009. All Rights Reserved 2-57 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 58 - _N_TOt_TOA - System internal: tool data, TOA-specific - _N_TOt_TMA - System internal: magazine data, TOA-specific - _N_NC_KIN - System internal: data to describe kinematic chains, NCK-specific © Siemens AG, 2009. All Rights Reserved 2-58 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 59 No remedial measures are required. Any user data that are required must be input again. Program Con- Clear alarm with the RESET key. Restart part program tinuation: © Siemens AG, 2009. All Rights Reserved 2-59 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 60 There is no interference with any NCK functions. It shows that the NCK has less free user memory available than specified by Siemens for this control variant. The value of the actually available free user memory can also be taken from the MD18050 $MN_INFO_FREE_MEM_DYNAMIC, MD18060 $MN_INFO_FREE_MEMS_STATIC.
  • Page 61 - The user PLC program may have sent wrong data to the NCK. Program Con- Clear alarm with the RESET key. Restart part program tinuation: © Siemens AG, 2009. All Rights Reserved 2-61 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 62 5 Prepare tool change and execute with M command 7 Terminate canceled tool command 8 Check tool movement with reservation 9 Check tool movement 0 Transport acknowledgement © Siemens AG, 2009. All Rights Reserved 2-62 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 63 - Tool possibly too large, adjacent locations are not free! Reaction: NC Start disable in this channel. Interface signals are set. Alarm display. NC Stop on alarm. © Siemens AG, 2009. All Rights Reserved 2-63 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 64 For information only. The user must decide what to do. Program Con- Clear alarm with the Delete key or NC START. tinuation: © Siemens AG, 2009. All Rights Reserved 2-64 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 65 For information only. The user must decide what to do. Program Con- Clear alarm with the Delete key or NC START. tinuation: © Siemens AG, 2009. All Rights Reserved 2-65 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 66 The desired tool motion command - triggered from the MMC or PLC - is not possible. The magazine with the specified number is not available. Reaction: NC Start disable in this channel. Interface signals are set. Alarm display. © Siemens AG, 2009. All Rights Reserved 2-66 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 67 - If a tool is to be loaded or unloaded, is the magazine in question linked to the load/unload location? See $TC_MDP1, $TC_MDP2. Reaction: NC Start disable in this channel. Interface signals are set. Alarm display. © Siemens AG, 2009. All Rights Reserved 2-67 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 68 - Check whether the required option is set accordingly. Program Con- Clear alarm with NC START or RESET key and continue the program. tinuation: © Siemens AG, 2009. All Rights Reserved 2-68 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 69 - Either run the part program on an appropriate NC control or edit the part program. Program Con- Clear alarm with the Delete key or NC START. tinuation: © Siemens AG, 2009. All Rights Reserved 2-69 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 70 Check whether the magazine data have been defined correctly. Program Con- Clear alarm with NC START or RESET key and continue the program. tinuation: © Siemens AG, 2009. All Rights Reserved 2-70 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 71 - Check whether the alarm-causing program command _ e.g. TCI _ has been programmed correctly. Program Con- Clear alarm with NC START or RESET key and continue the program. tinuation: © Siemens AG, 2009. All Rights Reserved 2-71 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 72 - Delete or unload files (e.g. part programs) in the respective directory, or - Increase MD18280 $MN_MM_NUM_FILES_PER_DIR. Program Con- Clear alarm with the Delete key or NC START. tinuation: © Siemens AG, 2009. All Rights Reserved 2-72 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 73 Alarm display. Remedy: Delete or unload files (e.g. parts programs) Program Con- Clear alarm with the Delete key or NC START. tinuation: © Siemens AG, 2009. All Rights Reserved 2-73 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 74 Overview of Alarms 03/2009 NCK alarms 6583 NC system memory full Definitions: The DRAM file system of the system area (Siemens) is full. The order cannot be executed. Reaction: Alarm display. Remedy: Delete or unload files (e.g. parts programs) Program Con- Clear alarm with the Delete key or NC START.
  • Page 75 Clear alarm with the Delete key or NC START. tinuation: 7201 Assertion error in %1 line %2 Parameters: %1 = String (path with program name) %2 = String (line number) © Siemens AG, 2009. All Rights Reserved 2-75 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 76 %1 = (string) name of the specific .elf file %2 = (int) required option bit (hex) Definitions: Alarm for SIEMENS compile cycles. This alarm appears when the option bit required for a SIEMENS compile cycle is not set. Reaction: NC not ready.
  • Page 77 Alarm display. Remedy: Modify definition files /_N_DEF_DIR/_N_MACCESS_DEF or /_N_DEF_DIR/_N_UACCESS_DEF- CESS_ DEF. Please see the Siemens Programming Guide or the OEM documentation for the lan- guage commands permissible for the relevant system configurations. Program Con- Clear alarm with the RESET key. Restart part program...
  • Page 78 Please inform the authorized personnel/service department. - Purchase option - Use less PLC user memory Program Con- Switch control OFF - ON. tinuation: © Siemens AG, 2009. All Rights Reserved 2-78 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 79 Alarm display. Remedy: - Buy option - Configure fewer link axes Program Con- Clear alarm with the RESET key. Restart part program tinuation: © Siemens AG, 2009. All Rights Reserved 2-79 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 80 Parameters: %1 = String: MD identifier Definitions: A machine data has been set that is locked by an option. Reaction: Alarm display. © Siemens AG, 2009. All Rights Reserved 2-80 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 81 NC Start disable in this channel. Interface signals are set. Alarm display. Remedy: Activate option 'Handwheel on PROFIBUS' Program Con- Switch control OFF - ON. tinuation: © Siemens AG, 2009. All Rights Reserved 2-81 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 82 Interface signals are set. Alarm display. NC Stop on alarm. Remedy: Set the options accordingly. Program Con- Switch control OFF - ON. tinuation: © Siemens AG, 2009. All Rights Reserved 2-82 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 83 Reduce the number of leading axes per coupling or only use the released range of functions. Program Con- Clear alarm with the RESET key. Restart part program tinuation: © Siemens AG, 2009. All Rights Reserved 2-83 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 84 MD34010 $MA_REFP_CAM_MDIR_IS_MINUS (reference point approach in minus direction). Program Con- Clear alarm with NC START or RESET key and continue the program. tinuation: © Siemens AG, 2009. All Rights Reserved 2-84 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 85 This is an indication of possible discrepancies. The program continues if no acknowledgment is called for. Program Con- Clear alarm with the Delete key or NC START. tinuation: © Siemens AG, 2009. All Rights Reserved 2-85 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 86 - Program a longer path and/or a lower traversing rate. - Output auxiliary function in another block (program section). Program Con- Clear alarm with the Delete key or NC START. tinuation: © Siemens AG, 2009. All Rights Reserved 2-86 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 87 Local alarm reaction. Interface signals are set. Alarm display. Remedy: Reduce the thread pitch decrease or path length in the NC program. © Siemens AG, 2009. All Rights Reserved 2-87 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 88 Local alarm reaction. NC Start disable in this channel. Interface signals are set. Alarm display. NC Stop on alarm at block end. © Siemens AG, 2009. All Rights Reserved 2-88 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 89 Remedy: Program other motion or do not perform overlaid motion. Program Con- Clear alarm with the RESET key. Restart part program tinuation: © Siemens AG, 2009. All Rights Reserved 2-89 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 90 The tool radius compensation for working area limitations in JOG mode can only be taken into account if the tool is parallel to the axis. Active transformation and toolcarrier must be switched off for this function. © Siemens AG, 2009. All Rights Reserved 2-90 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 91 Mode group not ready, also effective for single axes NC Start disable in this channel. Interface signals are set. Alarm display. NC Stop on alarm. © Siemens AG, 2009. All Rights Reserved 2-91 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 92 2. MD not set correctly (MD37110 $MA_GANTRY_POS_TOL_WARNING). Changes to this MD take effect after a RESET. Program Con- Alarm display showing cause of alarm disappears. No further operator action necessary. tinuation: © Siemens AG, 2009. All Rights Reserved 2-92 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 93 Program Con- Clear alarm with the RESET key in all channels of this mode group. Restart part program. tinuation: © Siemens AG, 2009. All Rights Reserved 2-93 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 94 Protection zone can be traversed after a new NC Start. Program Con- Clear alarm with NC START or RESET key and continue the program. tinuation: © Siemens AG, 2009. All Rights Reserved 2-94 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 95 (The warning comes nevertheless) or exclude additional motions. Program Con- Alarm display showing cause of alarm disappears. No further operator action necessary. tinuation: © Siemens AG, 2009. All Rights Reserved 2-95 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 96 NC Start disable in this channel. Interface signals are set. Alarm display. Remedy: Modify program. Program Con- Clear alarm with the RESET key. Restart part program tinuation: © Siemens AG, 2009. All Rights Reserved 2-96 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 97 Parameters: %1 = Channel number %2 = Axis name, spindle number %3 = Unit of distance %4 = Block number, label|number+string(+/-)|residual distance © Siemens AG, 2009. All Rights Reserved 2-97 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 98 Parameters: %1 = Channel number %2 = Axis name, spindle number %3 = Block number, label %4 = String (+ or -) © Siemens AG, 2009. All Rights Reserved 2-98 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 99 Deactivate working area limitation via SD43410 $SA_WORKAREA_MINUS_ENABLE=FALSE Program Con- Clear alarm with NC START or RESET key and continue the program. tinuation: © Siemens AG, 2009. All Rights Reserved 2-99 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 100 In cases d) and e), then reactivate the group of the selected coordinate system-specific working area limitation. Program Con- Clear alarm with NC START or RESET key and continue the program. tinuation: © Siemens AG, 2009. All Rights Reserved 2-100 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 101 10742 [Channel %1: ] Block %2 WAB distance invalid or not programmed Parameters: %1 = Channel number %2 = Block number, label © Siemens AG, 2009. All Rights Reserved 2-101 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 102 WAB block as well. Program Con- Clear alarm with NC START or RESET key and continue the program. tinuation: © Siemens AG, 2009. All Rights Reserved 2-102 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 103 [Channel %1: ] Block %2 tool radius compensation activated without tool number Parameters: %1 = Channel number %2 = Block number, label © Siemens AG, 2009. All Rights Reserved 2-103 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 104 The size of the buffer is fixed by the system and cannot be changed via the MDs. Reaction: Correction block is reorganized. Local alarm reaction. Interface signals are set. Alarm display. NC Stop on alarm at block end. © Siemens AG, 2009. All Rights Reserved 2-104 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 105 If the start point is within the compensation circle around the target point, no tangent passes through this point. © Siemens AG, 2009. All Rights Reserved 2-105 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 106 Program Con- Clear alarm with NC START or RESET key and continue the program. tinuation: © Siemens AG, 2009. All Rights Reserved 2-106 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 107 Orient helix axis perpendicular to the machining plane. Program Con- Clear alarm with NC START or RESET key and continue the program. tinuation: © Siemens AG, 2009. All Rights Reserved 2-107 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 108 [Channel %1: ] Block %2 discontinuous path with active tool radius compensation Parameters: %1 = Channel number %2 = Block number, label © Siemens AG, 2009. All Rights Reserved 2-108 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 109 Modify part program. If necessary, use another tool (ball end mill). Program Con- Clear alarm with NC START or RESET key and continue the program. tinuation: © Siemens AG, 2009. All Rights Reserved 2-109 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 110 NC Stop on alarm at block end. Remedy: Modify part program. Program Con- Clear alarm with NC START or RESET key and continue the program. tinuation: © Siemens AG, 2009. All Rights Reserved 2-110 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 111 [Channel %1: ] Illegal tool orientation in block %2 at inside corner with block %3 Parameters: %1 = Channel number %2 = Block number, label %3 = Block number, label © Siemens AG, 2009. All Rights Reserved 2-111 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 112 Reaction: Correction block is reorganized. Local alarm reaction. Interface signals are set. Alarm display. NC Stop on alarm at block end. © Siemens AG, 2009. All Rights Reserved 2-112 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 113 - Modify part program. - Set SD42480 $SC_STOP_CUTCOM_STOPRE to FALSE. Program Con- Clear alarm with NC START or RESET key and continue the program. tinuation: © Siemens AG, 2009. All Rights Reserved 2-113 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 114 NC Stop on alarm at block end. Remedy: Modify part program. Program Con- Clear alarm with NC START or RESET key and continue the program. tinuation: © Siemens AG, 2009. All Rights Reserved 2-114 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 115 10791 [Channel %1: ] Block %2 invalid angle during linear programming Parameters: %1 = Channel number %2 = Block number, label © Siemens AG, 2009. All Rights Reserved 2-115 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 116 NC Stop on alarm at block end. Remedy: Modify part program. Program Con- Clear alarm with NC START or RESET key and continue the program. tinuation: © Siemens AG, 2009. All Rights Reserved 2-116 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 117 Interface signals are set. Alarm display. Remedy: Modify part program. Program Con- Clear alarm with the RESET key. Restart part program tinuation: © Siemens AG, 2009. All Rights Reserved 2-117 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 118 0, before the feed type changed. Reaction: Correction block is reorganized. Local alarm reaction. Interface signals are set. Alarm display. © Siemens AG, 2009. All Rights Reserved 2-118 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 119 Continue the NC program with NC start. For calculation of the effective feedrate one tooth per revolu- tion is assumed. Program Con- Clear alarm with NC START or RESET key and continue the program. tinuation: © Siemens AG, 2009. All Rights Reserved 2-119 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 120 MD20200 $MC_CHFRND_MAXNUM_DUMMY_BLOCKS (dummy blocks with chamfers/radii) to the maximum number of dummy blocks. © Siemens AG, 2009. All Rights Reserved 2-120 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 121 Modify NC program of continue program without modifications after CANCEL and Start or with Start alone. Program Con- Clear alarm with the Delete key or NC START. tinuation: © Siemens AG, 2009. All Rights Reserved 2-121 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 122 G97 the previous feed is retained but the spindle continues to rotate at the current speed. Program Con- Clear alarm with NC START or RESET key and continue the program. tinuation: © Siemens AG, 2009. All Rights Reserved 2-122 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 123 (e.g. as a result of change from JOG->AUTO, tool or tool edge change). Program Con- Clear alarm with the Delete key or NC START. tinuation: © Siemens AG, 2009. All Rights Reserved 2-123 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 124 Change parameterization. Increase work memory. Use standard Look Ahead. Contact Siemens if necessary. Program Con- Clear alarm with the RESET key. Restart part program tinuation: © Siemens AG, 2009. All Rights Reserved 2-124 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 125 Program the keyword EXECUTE to terminate the contour preparation in the part program before again calling up contour segmentation (keyword CONTPRON). Program Con- Clear alarm with the RESET key. Restart part program tinuation: © Siemens AG, 2009. All Rights Reserved 2-125 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 126 [Channel %1: ] Block %2: Curve table %3: NC SRAM memory full, type Parameters: %1 = Channel number %2 = Block number, label %3 = Number of curve table %4 = Object type © Siemens AG, 2009. All Rights Reserved 2-126 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 127 CTABDEF is involved in the transformation. Exception: TRAANG. Reaction: Interpreter stop NC Start disable in this channel. Interface signals are set. Alarm display. © Siemens AG, 2009. All Rights Reserved 2-127 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 128 Alarm display. Remedy: Correct the part program and start it again. Program Con- Clear alarm with the RESET key. Restart part program tinuation: © Siemens AG, 2009. All Rights Reserved 2-128 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 129 Alarm can be switched off via MD20900 $MC_CTAB_ENABLE_NO_LEADMOTION = 2. Program Con- Clear alarm with NC START or RESET key and continue the program. tinuation: © Siemens AG, 2009. All Rights Reserved 2-129 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 130 [Channel %1: ] Block %2 COMPCURV/COMPCAD and radius compensation can-notbe used simultaneously Parameters: %1 = Channel number %2 = Block number, label © Siemens AG, 2009. All Rights Reserved 2-130 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 131 Clear alarm with NC START or RESET key and continue the program. tinuation: 10980 [Channel %1: ] Block %2 orientation smoothing not possible Parameters: %1 = Channel number %2 = Block number, label © Siemens AG, 2009. All Rights Reserved 2-131 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 132 Reaction: Correction block is reorganized. Interface signals are set. Alarm display. © Siemens AG, 2009. All Rights Reserved 2-132 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 133 N5 DEF INT ZUSTELL=Z1 incorrect, this does not specify an axis identifier but the number 26 161 N5 DEF AXIS ZUSTELL=Z1 correct N10 POLY PO[X]=(0.1,0.2,0.3) PO[Y]=(22,33,44) &PO[INFEED]=(1,2,3) Reaction: Correction block is reorganized. Interface signals are set. Alarm display. © Siemens AG, 2009. All Rights Reserved 2-133 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 134 Analyze NC block and distribute the G functions over several NC blocks. Program Con- Clear alarm with NC START or RESET key and continue the program. tinuation: © Siemens AG, 2009. All Rights Reserved 2-134 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 135 12110 [Channel %1: ] Block %2 block syntax cannot be interpreted Parameters: %1 = Channel number %2 = Block number, label © Siemens AG, 2009. All Rights Reserved 2-135 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 136 Press the NC Stop key and select the function "Correction block" with the softkey PROGRAM COR- RECT. The correction pointer positions on the incorrect block. The displayed function must be removed from the program. © Siemens AG, 2009. All Rights Reserved 2-136 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 137 Value range INTEGER: +/-(2**31 - 1) Value range REAL: +/-(10**-300 .. 10**+300) Program Con- Clear alarm with NC START or RESET key and continue the program. tinuation: © Siemens AG, 2009. All Rights Reserved 2-137 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 138 [Channel %1: ] Block %2 name %3 defined several times Parameters: %1 = Channel number %2 = Block number, label %3 = Symbol in block © Siemens AG, 2009. All Rights Reserved 2-138 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 139 Correct the array definition, with multi-dimensional arrays define a second 2-dimensional array if nec- essary and operate it with the same field index. © Siemens AG, 2009. All Rights Reserved 2-139 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 140 [Channel %1: ] Block %2 binary constant %3 in string too long Parameters: %1 = Channel number %2 = Block number, label %3 = Binary constant © Siemens AG, 2009. All Rights Reserved 2-140 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 141 [Channel %1: ] Block %2 nested macro %3 not possible Parameters: %1 = Channel number %2 = Block number, label %3 = Source string © Siemens AG, 2009. All Rights Reserved 2-141 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 142 [Channel %1: ] Block %2 macro identifier %3 already defined Parameters: %1 = Channel number %2 = Block number, label %3 = Source string macro name © Siemens AG, 2009. All Rights Reserved 2-142 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 143 The assignment takes place in the subroutine call on the basis of the position of the variable name and not on the basis of the name! © Siemens AG, 2009. All Rights Reserved 2-143 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 144 Program the missing AXIS parameter in the call. Program Con- Clear alarm with NC START or RESET key and continue the program. tinuation: © Siemens AG, 2009. All Rights Reserved 2-144 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 145 [Channel %1: ] Block %2 number of parameters too high %3 Parameters: %1 = Channel number %2 = Block number, label %3 = Source string © Siemens AG, 2009. All Rights Reserved 2-145 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 146 [Channel %1: ] Block %2 range of values %3 not permissible Parameters: %1 = Channel number %2 = Block number, label %3 = Source string © Siemens AG, 2009. All Rights Reserved 2-146 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 147 It is not possible to convert from type AXIS and FRAME nor into type AXIS and FRAME. Reaction: Correction block is reorganized. Interface signals are set. Alarm display. © Siemens AG, 2009. All Rights Reserved 2-147 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 148 Parameters: %1 = Channel number %2 = Block number, label Definitions: Reaction: Correction block is reorganized. Interface signals are set. Alarm display. © Siemens AG, 2009. All Rights Reserved 2-148 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 149 Use the editor to search the part program where this label occurs for the 1st time, and change one of the names. Program Con- Clear alarm with NC START or RESET key and continue the program. tinuation: © Siemens AG, 2009. All Rights Reserved 2-149 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 150 Program Con- Clear alarm with NC START or RESET key and continue the program. tinuation: © Siemens AG, 2009. All Rights Reserved 2-150 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 151 [Channel %1: ] Block %2 access permission level %3 is not valid Parameters: %1 = Channel number %2 = Block number, label %3 = Source string © Siemens AG, 2009. All Rights Reserved 2-151 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 152 Remove the displayed language elements (keyword) with its parameters from this block and insert in the block provided for this purpose. Program Con- Clear alarm with NC START or RESET key and continue the program. tinuation: © Siemens AG, 2009. All Rights Reserved 2-152 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 153 Press the NC Stop key and select the function "Correction block" with the softkey PROGRAM COR- RECT. The correction pointer positions on the incorrect block. Modify the macro definition in accordance with the Programming Guide. © Siemens AG, 2009. All Rights Reserved 2-153 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 154 The programmed $TC_... Cx system variable is not known in the control. Reaction: Correction block is reorganized. Interface signals are set. Alarm display. © Siemens AG, 2009. All Rights Reserved 2-154 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 155 %3 = Fine ID Definitions: The identifier has not been defined for this system. Reaction: Correction block is reorganized. Interface signals are set. Alarm display. © Siemens AG, 2009. All Rights Reserved 2-155 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 156 No more than 16 actions are allowed in a block with motion synchronous action. Reaction: Correction block is reorganized. Interface signals are set. Alarm display. Remedy: Reduce the number of programmed actions. © Siemens AG, 2009. All Rights Reserved 2-156 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 157 In a motion synchronous action, only certain variables are allowed. E.g. $AA_IM, $AC_DTGPB Program Con- Clear alarm with NC START or RESET key and continue the program. tinuation: © Siemens AG, 2009. All Rights Reserved 2-157 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 158 Modify part program. Local variables or machine data are not allowed as parameters for SYNFCT. Program Con- Clear alarm with NC START or RESET key and continue the program. tinuation: © Siemens AG, 2009. All Rights Reserved 2-158 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 159 Modify part program: Use variables of the same type. Program Con- Clear alarm with NC START or RESET key and continue the program. tinuation: © Siemens AG, 2009. All Rights Reserved 2-159 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 160 12590 [Channel %1: ] Block %2 global user data cannot be created Parameters: %1 = Channel number %2 = Block number, label © Siemens AG, 2009. All Rights Reserved 2-160 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 161 Temporarily store variable in user-defined STRING, process this and put back into storage. Program Con- Clear alarm with NC START or RESET key and continue the program. tinuation: © Siemens AG, 2009. All Rights Reserved 2-161 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 162 If the axis identifier C is used in a cycle that is preprocessed at Power On, then this alarm is issued. Reaction: Interpreter stop NC Start disable in this channel. Interface signals are set. Alarm display. © Siemens AG, 2009. All Rights Reserved 2-162 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 163 Interface signals are set. Alarm display. Remedy: Modify part program. Program Con- Clear alarm with NC START or RESET key and continue the program. tinuation: © Siemens AG, 2009. All Rights Reserved 2-163 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 164 The programmed language element is not allowed or unknown in external language mode. Only the language elements from Siemens mode which are used for subprogram calls (except for Lxx) and the language constructs for program repetition with REPEAT (UNTIL) are allowed.
  • Page 165 MD24110 $MC_TRAFO_AXES_IN_1[1] or MD24210 $MC_TRAFO_AXES_IN_2[1]. Program Con- Clear alarm with NC START or RESET key and continue the program. tinuation: © Siemens AG, 2009. All Rights Reserved 2-165 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 166 Reset the program-specific start disable for file %3. Program Con- Clear alarm with NC START or RESET key and continue the program. tinuation: © Siemens AG, 2009. All Rights Reserved 2-166 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 167 The missing parameters must be provided with values in the subroutine call. Program Con- Clear alarm with NC START or RESET key and continue the program. tinuation: © Siemens AG, 2009. All Rights Reserved 2-167 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 168 In a subroutine call the programmed number of passes P is zero or negative. Reaction: Correction block is reorganized. Interface signals are set. Alarm display. Remedy: Program number of passes between 1 and 9 999. © Siemens AG, 2009. All Rights Reserved 2-168 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 169 The part program must be corrected accord- ingly. Program Con- Clear alarm with NC START or RESET key and continue the program. tinuation: © Siemens AG, 2009. All Rights Reserved 2-169 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 170 Interface signals are set. Alarm display. Remedy: Modify parts program. Please see the Siemens Progamming Guide or OEM documentation for the language commands permissible for the relevant system configuration. Program Con- Clear alarm with NC START or RESET key and continue the program.
  • Page 171 Interface signals are set. Alarm display. Remedy: Modify part program. Program Con- Clear alarm with NC START or RESET key and continue the program. tinuation: © Siemens AG, 2009. All Rights Reserved 2-171 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 172 Interface signals are set. Alarm display. Remedy: Modify part program. Program Con- Clear alarm with NC START or RESET key and continue the program. tinuation: © Siemens AG, 2009. All Rights Reserved 2-172 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 173 Reaction: Correction block is reorganized. Interface signals are set. Alarm display. Remedy: Modify part program. © Siemens AG, 2009. All Rights Reserved 2-173 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 174 NC Stop on alarm at block end. Remedy: Modify part program. Program Con- Clear alarm with NC START or RESET key and continue the program. tinuation: © Siemens AG, 2009. All Rights Reserved 2-174 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 175 3: The system variables $P_SUB_SPOSIT and $P_SUB_SPOSMODE were called outside a replace- ment cycle. Reaction: Correction block is reorganized. Interpreter stop Interface signals are set. Alarm display. Remedy: Modify the NC program © Siemens AG, 2009. All Rights Reserved 2-175 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 176 3. Has the label been terminated with a colon? Program Con- Clear alarm with NC START or RESET key and continue the program. tinuation: © Siemens AG, 2009. All Rights Reserved 2-176 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 177 Program D numbers in the permissible value range (D0, D1 to D9). Program Con- Clear alarm with NC START or RESET key and continue the program. tinuation: © Siemens AG, 2009. All Rights Reserved 2-177 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 178 - Correct the part program according to which of the above errors is involved. - Program SPOS. - Set the correct master spindle with SETMS. © Siemens AG, 2009. All Rights Reserved 2-178 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 179 Clear alarm with NC START or RESET key and continue the program. tinuation: 14096 [Channel %1: ] Block %2 illegal type conversion Parameters: %1 = Channel number %2 = Block number, label © Siemens AG, 2009. All Rights Reserved 2-179 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 180 The string is not a valid INT or REAL number. Reaction: Interpreter stop NC Start disable in this channel. Interface signals are set. Alarm display. © Siemens AG, 2009. All Rights Reserved 2-180 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 181 TRAORI(n) (n is between 1 and 4). Program Con- Clear alarm with NC START or RESET key and continue the program. tinuation: © Siemens AG, 2009. All Rights Reserved 2-181 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 182 Program only one type, in other words with transformation switched on program either Euler angles only or orientation vectors (direction vectors) only or deselect transformation (TRAFOOF) and set tool orientation by programming the auxiliary axes. © Siemens AG, 2009. All Rights Reserved 2-182 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 183 Interface signals are set. Alarm display. Remedy: Modify part program. Program Con- Clear alarm with NC START or RESET key and continue the program. tinuation: © Siemens AG, 2009. All Rights Reserved 2-183 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 184 [Channel %1: ] Block %2 plane determination for programmed orientation not possible Parameters: %1 = Channel number %2 = Block number, label © Siemens AG, 2009. All Rights Reserved 2-184 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 185 With taper circumference interpolation with tangential continuation (ORICONTO), the start tangent of orientation must not be zero. Reaction: Correction block is reorganized. Interface signals are set. Alarm display. © Siemens AG, 2009. All Rights Reserved 2-185 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 186 Reaction: Correction block is reorganized. Interpreter stop Interface signals are set. Alarm display. Remedy: Modify part program. © Siemens AG, 2009. All Rights Reserved 2-186 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 187 Adapt machine data. Provide the required orientation axes using GET(..) or GETD(..). Program Con- Clear alarm with the RESET key. Restart part program tinuation: © Siemens AG, 2009. All Rights Reserved 2-187 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 188 Alarm display. Remedy: Modify the NC program Program Con- Clear alarm with NC START or RESET key and continue the program. tinuation: © Siemens AG, 2009. All Rights Reserved 2-188 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 189 Interface signals are set. Alarm display. Remedy: Modify the program. Program Con- Clear alarm with the RESET key. Restart part program tinuation: © Siemens AG, 2009. All Rights Reserved 2-189 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 190 Correction block is reorganized. Interface signals are set. Alarm display. Remedy: Set angle of rotation to zero, or define the associated rotary axis. © Siemens AG, 2009. All Rights Reserved 2-190 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 191 %1 = Channel number %2 = Block number, label %3 = Invalid parameter of the orientable toolholder %4 = Number of the orientable toolholder © Siemens AG, 2009. All Rights Reserved 2-191 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 192 Interface signals are set. Alarm display. Remedy: Modify program. Program Con- Clear alarm with NC START or RESET key and continue the program. tinuation: © Siemens AG, 2009. All Rights Reserved 2-192 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 193 Correct the tool data of the active tool, or modify the part program in the case of error 7. Alternatively, suppress all error alarms with the aid of MD20125 $MC_CUTMOD_ERR. © Siemens AG, 2009. All Rights Reserved 2-193 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 194 NC Stop on alarm at block end. Remedy: Modify part program. Program Con- Clear alarm with NC START or RESET key and continue the program. tinuation: © Siemens AG, 2009. All Rights Reserved 2-194 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 195 Definitions: Only relevant in ISO2 mode: A tool offset in Siemens mode with D>1 is active and an ISO2 command G43, G44,G49 is applied. Furthermore an ISO offset with H0 - H99 or D0-D98 must be selected. © Siemens AG, 2009. All Rights Reserved...
  • Page 196 Identifier 2: A toolcarrier has been activated in Siemens mode, and a tool offset is now activated in ISO2 mode. Identifier 3: A tool is active in the adapter in Siemens mode, and a tool offset is now activated in ISO2 mode.
  • Page 197 Remedy: Correct NC block. For identifier 1: Select a Siemens offset before activating the toolcarrier. For identifier 2: Deactivate the toolcarrier before selecting a TLC in ISO2 mode. For identifier 3: Load a tool (T=0) or activate a tool without an adapter before selecting a TLC in ISO2 mode.
  • Page 198 Modify part program. Reset bit 2 in MD20360 $MC_TOOL_PARAMETER_DEF_MASK. Program Con- Clear alarm with NC START or RESET key and continue the program. tinuation: © Siemens AG, 2009. All Rights Reserved 2-198 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 199 (The direction is defined with the pole angle AP=...). Program Con- Clear alarm with NC START or RESET key and continue the program. tinuation: © Siemens AG, 2009. All Rights Reserved 2-199 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 200 Interface signals are set. Alarm display. Remedy: Modify part program. Program Con- Clear alarm with NC START or RESET key and continue the program. tinuation: © Siemens AG, 2009. All Rights Reserved 2-200 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 201 Use the handwheel for one purpose at a time only. Program Con- Alarm display showing cause of alarm disappears. No further operator action necessary. tinuation: © Siemens AG, 2009. All Rights Reserved 2-201 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 202 Clear alarm with the Delete key or NC START. tinuation: 14404 [Channel %1: ] Block %2 illegal parameterization of transformation Parameters: %1 = Channel number %2 = Block number, label © Siemens AG, 2009. All Rights Reserved 2-202 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 203 It is not permissible to change the assignment of geometry axes to channel axes when tool radius compensation is active. Reaction: Correction block is reorganized. Interface signals are set. Alarm display. Remedy: Modify part program. © Siemens AG, 2009. All Rights Reserved 2-203 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 204 An assignment change of the geometry axes to channel axes is not permitted with active tangential control. Reaction: Correction block is reorganized. Interface signals are set. Alarm display. © Siemens AG, 2009. All Rights Reserved 2-204 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 205 Interface signals are set. Alarm display. Remedy: Modify part program Program Con- Clear alarm with NC START or RESET key and continue the program. tinuation: © Siemens AG, 2009. All Rights Reserved 2-205 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 206 Alarm display. Remedy: Modify NC part program appropriately. Program Con- Clear alarm with NC START or RESET key and continue the program. tinuation: © Siemens AG, 2009. All Rights Reserved 2-206 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 207 [Channel %1: ] Block %2 contour tool: the min. limit angle has not been programmed Parameters: %1 = Channel number %2 = Block number, label © Siemens AG, 2009. All Rights Reserved 2-207 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 208 NC Stop on alarm at block end. Remedy: Change tool definition. Program Con- Clear alarm with NC START or RESET key and continue the program. tinuation: © Siemens AG, 2009. All Rights Reserved 2-208 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 209 [Channel %1: ] Block %2 contour tool: impermissible programming. Code no. %3 Parameters: %1 = Channel number %2 = Block number, label %3 = Error code © Siemens AG, 2009. All Rights Reserved 2-209 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 210 Correction block is reorganized. Local alarm reaction. Interface signals are set. Alarm display. NC Stop on alarm at block end. Remedy: Check tool definition. © Siemens AG, 2009. All Rights Reserved 2-210 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 211 Remedy: Check the connection to the HMI and repeat selection of the program that is to be executed from exter- nal source. © Siemens AG, 2009. All Rights Reserved 2-211 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 212 Program the NCK input of the SETINT statement with a value of not less than 1 or greater than 8. Program Con- Clear alarm with NC START or RESET key and continue the program. tinuation: © Siemens AG, 2009. All Rights Reserved 2-212 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 213 OEM application) error-free execution is possible on repeating the program or operator action. Otherwise, the A&D MC system support should be contacted with a precise description of the error situation: (contact SIEMENS AG, System Support for A&D MC products, Hotline (Tel.:see alarm 1000) Program Con- Switch control OFF - ON. tinuation:...
  • Page 214 MD20122 $MC_TOOL_RESET_NAME (only if tool management is active), MD20130 $MC_CUTTING_EDGE_RESET_VALUE, MD20132 $MC_SUMCORR_RESET_VALUE, MD20126 $MC_TOOL_CARRIER_RESET_VALUE, MD20150 $MC_GCODE_RESET_VALUES, MD20154 $MC_EXTERN_GCODE_RESET_VALUES, MD20140 $MC_TRAFO_RESET_VALUE, MD21330 $MC_COUPLE_RESET_MODE_1, MD24002 $MC_CHBFRAME_RESET_MASK © Siemens AG, 2009. All Rights Reserved 2-214 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 215 2. Modify machine data: 24110 TRAFO_AXES_IN_n 21522 TRACLG_GRINDSPI_NR 21524 TRACLG_CTRLSPI_NR. Program Con- Clear alarm with the RESET key. Restart part program tinuation: © Siemens AG, 2009. All Rights Reserved 2-215 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 216 Create separate auxiliary function block or divide the auxiliary functions over several blocks. Program Con- Clear alarm with NC START or RESET key and continue the program. tinuation: © Siemens AG, 2009. All Rights Reserved 2-216 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 217 Interface signals are set. Alarm display. Remedy: Modify part program. Program Con- Clear alarm with NC START or RESET key and continue the program. tinuation: © Siemens AG, 2009. All Rights Reserved 2-217 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 218 Alarm display. Remedy: Modify program or machine data. Program Con- Clear alarm with NC START or RESET key and continue the program. tinuation: © Siemens AG, 2009. All Rights Reserved 2-218 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 219 NC Start disable in this channel. Interface signals are set. Alarm display. NC Stop on alarm. Remedy: Modify part program or machine data. © Siemens AG, 2009. All Rights Reserved 2-219 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 220 See also $A_LINK_TRANS_RATE, for a variable which you can test before an assignment. Program Con- Clear alarm with the RESET key. Restart part program tinuation: © Siemens AG, 2009. All Rights Reserved 2-220 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 221 - Deactivate any implicit auxiliary functions that are not required in MD35035 $MA_SPIND_FUNCTION_MASK, bit 19 and/or bit 20. Program Con- Clear alarm with NC START or RESET key and continue the program. tinuation: © Siemens AG, 2009. All Rights Reserved 2-221 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 222 Repos option Spline option Involute option Poly option Compress option Masl option ExtLang or ExtLanguage option not activated TechCycle option Liftfast option © Siemens AG, 2009. All Rights Reserved 2-222 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 223 In the NC block, an axis has been programmed that is already being traversed by the PLC. Reaction: Correction block is reorganized. Interface signals are set. Alarm display. © Siemens AG, 2009. All Rights Reserved 2-223 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 224 Reaction: Correction block is reorganized. Interface signals are set. Alarm display. Remedy: Modify part program or machine data. © Siemens AG, 2009. All Rights Reserved 2-224 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 225 $TC_DP1 : 400 - 499; $TC_TGP1: Spindle number. Program Con- Clear alarm with NC START or RESET key and continue the program. tinuation: © Siemens AG, 2009. All Rights Reserved 2-225 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 226 - $TC_TPG1: Spindle number. - $TC_TPG8: Inclination angle for slope grinding wheel. - $TC_TPG9: Parameter number for radius computation, e.g. 3 for $TC_GP3. © Siemens AG, 2009. All Rights Reserved 2-226 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 227 When programming SCC[AX] indicate a geometry axis known in the channel. Program Con- Clear alarm with NC START or RESET key and continue the program. tinuation: © Siemens AG, 2009. All Rights Reserved 2-227 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 228 Program an SVC value larger than zero. Program Con- Clear alarm with NC START or RESET key and continue the program. tinuation: © Siemens AG, 2009. All Rights Reserved 2-228 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 229 Alarm display. Remedy: Correct the instruction accordingly. Program Con- Clear alarm with NC START or RESET key and continue the program. tinuation: © Siemens AG, 2009. All Rights Reserved 2-229 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 230 Remedy: Program CHANDATA instruction in accordance with the actual configuration. Program Con- Clear alarm with the RESET key. Restart part program tinuation: © Siemens AG, 2009. All Rights Reserved 2-230 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 231 2. Increase the size of the logfile by means of the channel-specific machine data: Modify MD28000 $MC_MM_REORG_LOG_FILE_MEM and Modify MD 28010 $MC_MM_NUM_REORG_LUD_MODULES Program Con- Clear alarm with the RESET key. Restart part program tinuation: © Siemens AG, 2009. All Rights Reserved 2-231 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 232 The value of MD18232 $MN_MM_ACTFILESYS_LOG_FILE_MEM[ index ] will then have to be increased. Program Con- Alarm display showing cause of alarm disappears. No further operator action necessary. tinuation: © Siemens AG, 2009. All Rights Reserved 2-232 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 233 MD28060 $MC_MM_IPO_BUFFER_SIZE (decrease size of IPO buffer if necessary) or MD28070 $MC_MM_NUM_BLOCKS_IN_PREP. Program Con- Clear alarm with the RESET key. Restart part program tinuation: © Siemens AG, 2009. All Rights Reserved 2-233 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 234 Interface signals are set. Alarm display. Remedy: Perform another precompilation. Program Con- Clear alarm with NC START or RESET key and continue the program. tinuation: © Siemens AG, 2009. All Rights Reserved 2-234 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 235 NC program. Reaction: Interpreter stop NC Start disable in this channel. Interface signals are set. Alarm display. Remedy: Perform an NCK reset (restart). © Siemens AG, 2009. All Rights Reserved 2-235 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 236 Please inform the authorized personnel/service department. Correct the INI or DEF file or correct the MD and create a new INI file (via "Upload"). Program Con- Switch control OFF - ON. tinuation: © Siemens AG, 2009. All Rights Reserved 2-236 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 237 Please inform the authorized personnel/service department. Increase machine data MD28010 $MC_MM_NUM_REORG_LUD_MODULES / MD28040 $MC_MM_LUD_VALUES_MEM / MD18210 $MN_MM_USER_MEM_DYNAMIC or program a preprocessing stop STOPRE before calling the sub- routine. © Siemens AG, 2009. All Rights Reserved 2-237 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 238 Reaction: Alarm display. Remedy: Repeat the input with corrected label. Program Con- Clear alarm with the Delete key or NC START. tinuation: © Siemens AG, 2009. All Rights Reserved 2-238 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 239 Reaction: NC Start disable in this channel. Interface signals are set. Alarm display. Remedy: Set the desired gear status via asynchronous subprogram. © Siemens AG, 2009. All Rights Reserved 2-239 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 240 Program Con- Clear alarm with the RESET key. Restart part program tinuation: © Siemens AG, 2009. All Rights Reserved 2-240 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 241 Program the angle of shear in accordance with the geometrical conditions of the machine and work- piece system. Program Con- Clear alarm with the RESET key. Restart part program tinuation: © Siemens AG, 2009. All Rights Reserved 2-241 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 242 0 ... no probe 1 ... probe 1 2 ... probe 2 are allowed, whether the probe is actually connected or not. © Siemens AG, 2009. All Rights Reserved 2-242 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 243 Correct the part program and add the axis address or the traversing path to the measurements block. Program Con- Clear alarm with NC START or RESET key and continue the program. tinuation: © Siemens AG, 2009. All Rights Reserved 2-243 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 244 Use axis names from one coordinate system. Program Con- Clear alarm with NC START or RESET key and continue the program. tinuation: © Siemens AG, 2009. All Rights Reserved 2-244 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 245 POLFMASK or POLFMLIN should be adapted accordingly. Program Con- Clear alarm with the Delete key or NC START. tinuation: © Siemens AG, 2009. All Rights Reserved 2-245 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 246 This machine axis number must be entered in a chan- nel axis of the machine data MD20070 $MC_AXCONF_MACHAX_USED. © Siemens AG, 2009. All Rights Reserved 2-246 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 247 [Channel %1: ] Block %2 following spindle %3 Impermissible programming Parameters: %1 = Channel number %2 = Block number, label %3 = Spindle © Siemens AG, 2009. All Rights Reserved 2-247 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 248 16150 [Channel %1: ] Block %2 invalid spindle number with PUTFTOCF Parameters: %1 = Channel number %2 = Block number, label © Siemens AG, 2009. All Rights Reserved 2-248 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 249 [Channel %1: ] Block %2 axis %3 is not a geometry axis Parameters: %1 = Channel number %2 = Block number, label %3 = Axis name, spindle number © Siemens AG, 2009. All Rights Reserved 2-249 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 250 It is not allowed to program more than one polynomial for the orientation rotation angle with PO[THT] in one block. Reaction: Correction block is reorganized. Interface signals are set. Alarm display. © Siemens AG, 2009. All Rights Reserved 2-250 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 251 Values for chamfers, roundings and modal roundings must be programmed with positive values only. Program Con- Clear alarm with NC START or RESET key and continue the program. tinuation: © Siemens AG, 2009. All Rights Reserved 2-251 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 252 S word in the same block. Program Con- Clear alarm with NC START or RESET key and continue the program. tinuation: © Siemens AG, 2009. All Rights Reserved 2-252 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 253 If necessary, buy another option stage of the generic coupling. Program Con- Clear alarm with NC START or RESET key and continue the program. tinuation: © Siemens AG, 2009. All Rights Reserved 2-253 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 254 Parameters: %1 = Channel number %2 = Block number, label %3 = CP instruction %4 = Axis name, spindle number © Siemens AG, 2009. All Rights Reserved 2-254 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 255 Interface signals are set. Alarm display. Remedy: Modify part program. Program Con- Clear alarm with NC START or RESET key and continue the program. tinuation: © Siemens AG, 2009. All Rights Reserved 2-255 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 256 NC Stop on alarm. Remedy: Modify part program. Program Con- Clear alarm with NC START or RESET key and continue the program. tinuation: © Siemens AG, 2009. All Rights Reserved 2-256 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 257 End coupling and reactivate with desired reference system. Program Con- Clear alarm with NC START or RESET key and continue the program. tinuation: © Siemens AG, 2009. All Rights Reserved 2-257 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 258 Define the coupling and activate, if necessary, before the instruction. Program Con- Clear alarm with NC START or RESET key and continue the program. tinuation: © Siemens AG, 2009. All Rights Reserved 2-258 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 259 Use only the feed type G94 or G95 in the thread cutting functions. After G33 and before G63, deselect the thread cutting function with G01. © Siemens AG, 2009. All Rights Reserved 2-259 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 260 [Channel %1: ] Block %2 axis %3 wrong parameter Parameters: %1 = Channel number %2 = Block number, label %3 = Axis name, spindle number © Siemens AG, 2009. All Rights Reserved 2-260 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 261 Limit M70 configuration (MD 35014 $MA_GEAR_STEP_USED_IN_AXISMODE) to MD35090 $MA_NUM_GEAR_STEPS. Program Con- Clear alarm with NC START or RESET key and continue the program. tinuation: © Siemens AG, 2009. All Rights Reserved 2-261 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 262 [Channel %1: ] Block %2 spindle/axis %3 SPCOF not executable Parameters: %1 = Channel number %2 = Block number, label %3 = Axis name, spindle number © Siemens AG, 2009. All Rights Reserved 2-262 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 263 No spindle speed has been given for rigid tapping (G331 or G332). Reaction: Correction block is reorganized. Interface signals are set. Alarm display. © Siemens AG, 2009. All Rights Reserved 2-263 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 264 [Channel %1: ] Block %2 axis %3 no measuring system available Parameters: %1 = Channel number %2 = Block number, label %3 = Axis name, spindle number © Siemens AG, 2009. All Rights Reserved 2-264 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 265 16774 [Channel %1: ] Synchronization aborted for slave axis/spindle %2 Parameters: %1 = Channel number %2 = Axis name, spindle number © Siemens AG, 2009. All Rights Reserved 2-265 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 266 Parameters: %1 = Channel number %2 = Block number, label %3 = Axis name, spindle number %4 = Axis name, spindle number © Siemens AG, 2009. All Rights Reserved 2-266 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 267 [Channel %1: ] Block %2 following spindle/axis %3 not available Parameters: %1 = Channel number %2 = Block number, label %3 = Axis name, spindle number © Siemens AG, 2009. All Rights Reserved 2-267 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 268 Clear alarm with NC START or RESET key and continue the program. tinuation: 16787 [Channel %1: ] Block %2 coupling parameter not changeable Parameters: %1 = Channel number %2 = Block number, label © Siemens AG, 2009. All Rights Reserved 2-268 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 269 A coupling has been switched on in which a non-relevant parameter has been written (e.g. parameter for ELG). Reaction: Correction block is reorganized. Interface signals are set. Alarm display. Remedy: Modify part program. © Siemens AG, 2009. All Rights Reserved 2-269 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 270 Clear alarm with NC START or RESET key and continue the program. tinuation: 16796 [Channel %1: ] Block %2 coupling not defined Parameters: %1 = Channel number %2 = Block number, label © Siemens AG, 2009. All Rights Reserved 2-270 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 271 Program Con- Clear alarm with NC START or RESET key and continue the program. tinuation: © Siemens AG, 2009. All Rights Reserved 2-271 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 272 If the alarm display is based on an incorrect axis definition, the axis with the axis-specific machine data MD30300: $MA_IS_ROT_AX and MD30310: $MA_ROT_IS_MODULO can be declared a rotary axis with modulo change. Corresponding machine data: MD30320: $MA_DISPLAY_IS_MODULO © Siemens AG, 2009. All Rights Reserved 2-272 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 273 Eliminate the error and acknowledge the alarm. Then repeat the operation. Program Con- Clear alarm with the Delete key or NC START. tinuation: © Siemens AG, 2009. All Rights Reserved 2-273 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 274 Alarm display. Remedy: Reset or wait until processing is terminated. Program Con- Clear alarm with the Delete key or NC START. tinuation: © Siemens AG, 2009. All Rights Reserved 2-274 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 275 Either wait until the channel status is aborted or press the Reset key. Program Con- Clear alarm with the Delete key or NC START. tinuation: © Siemens AG, 2009. All Rights Reserved 2-275 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 276 NC Stop on alarm. Remedy: Do not trigger the event on this block. Program Con- Clear alarm with the RESET key. Restart part program tinuation: © Siemens AG, 2009. All Rights Reserved 2-276 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 277 NC Start disable in this channel. Interface signals are set. Alarm display. Remedy: Repeat action. Program Con- Clear alarm with the RESET key. Restart part program tinuation: © Siemens AG, 2009. All Rights Reserved 2-277 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 278 N15 STOPRE ; insert executable NC block. N20 CLEARM. Program Con- Clear alarm with NC START or RESET key and continue the program. tinuation: © Siemens AG, 2009. All Rights Reserved 2-278 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 279 [Channel %1: ] Interrupt treatment: action %2<ALNX> not possible due to stop Parameters: %1 = Channel ID %2 = Action number/action name © Siemens AG, 2009. All Rights Reserved 2-279 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 280 Interface signals are set. Alarm display. NC Stop on alarm. Remedy: Program must be aborted with Reset and, if necessary, MD10192 $MN_GEAR_CHANGE_WAIT_TIME must be increased. © Siemens AG, 2009. All Rights Reserved 2-280 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 281 2 in order to deselect program test again. Reaction: NC Start disable in this channel. Interface signals are set. Alarm display. NC Stop on alarm. © Siemens AG, 2009. All Rights Reserved 2-281 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 282 Repeat the action after the approach motion of the search run. Program Con- Clear alarm with the Delete key or NC START. tinuation: © Siemens AG, 2009. All Rights Reserved 2-282 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 283 Switch off "Group Serupro" (see MD10708 $MN_SERUPRO_MASK) or install WAITE. Program Con- Clear alarm with the Delete key or NC START. tinuation: © Siemens AG, 2009. All Rights Reserved 2-283 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 284 A protected area can also be defined implicitly with the MD22680 $MC_AUTO_IPTR_LOCK. © Siemens AG, 2009. All Rights Reserved 2-284 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 285 NC Stop on alarm. Remedy: MD11550 $MN_STOP_MODE_MASK and language command DELAYFSTON DELAYFSTOF Program Con- Clear alarm with the RESET key. Restart part program tinuation: © Siemens AG, 2009. All Rights Reserved 2-285 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 286 The function (2nd parameter) must not be activated during EXECUTE PROGRAM AREA. Reaction: Alarm display. Remedy: Wait for end of program area EXECUTE. © Siemens AG, 2009. All Rights Reserved 2-286 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 287 - Number of magazine locations: MD18086 $MN_MM_NUM_MAGAZINE_LOCATION The following variable is determined by software configuration: Number of magazine spacing data blocks: P2 permits 32 such spacing data blocks. © Siemens AG, 2009. All Rights Reserved 2-287 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 288 (0 - 32,766). PROFIBUS I/O: An invalid slot / I/O area index was used while reading/writing data. © Siemens AG, 2009. All Rights Reserved 2-288 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 289 Correct the specification of array elements in the access instruction to match the defined size. Program Con- Clear alarm with NC START or RESET key and continue the program. tinuation: © Siemens AG, 2009. All Rights Reserved 2-289 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 290 DEF NCK REAL _TP[3,10], _WP[3,11], _KB[3,7], _CM[8], _MFS[6] DEF NCK BOOL _CBIT[16] DEF NCK INT _CVAL[4]. Program Con- Clear alarm with the RESET key. Restart part program tinuation: © Siemens AG, 2009. All Rights Reserved 2-290 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 291 Program Con- Clear alarm with NC START or RESET key and continue the program. tinuation: © Siemens AG, 2009. All Rights Reserved 2-291 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 292 Please inform the authorized personnel/service department. Modify part program or machine data accordingly. Program Con- Clear alarm with NC START or RESET key and continue the program. tinuation: © Siemens AG, 2009. All Rights Reserved 2-292 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 293 Reaction: Interpreter stop NC Start disable in this channel. Interface signals are set. Alarm display. © Siemens AG, 2009. All Rights Reserved 2-293 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 294 ... Associated tool number T d ... Tool correction number D Program Con- Clear alarm with NC START or RESET key and continue the program. tinuation: © Siemens AG, 2009. All Rights Reserved 2-294 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 295 2. If unique numbering is not necessary for subsequent operations, do not use the command. Program Con- Clear alarm with the Delete key or NC START. tinuation: © Siemens AG, 2009. All Rights Reserved 2-295 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 296 D numbers onto the NCK (via MMC with overstore), program the T command with over- store, and continue the program. © Siemens AG, 2009. All Rights Reserved 2-296 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 297 - Does the status of the tool prevent access? Program Con- Clear alarm with NC START or RESET key and continue the program. tinuation: © Siemens AG, 2009. All Rights Reserved 2-297 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 298 $TC_MPP7[ m,p ] = 0 ; m = magazine no., p = no. of the location to which the adapter is assigned. Program Con- Clear alarm with NC START or RESET key and continue the program. tinuation: © Siemens AG, 2009. All Rights Reserved 2-298 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 299 PLC program. Program Con- Alarm display showing cause of alarm disappears. No further operator action necessary. tinuation: © Siemens AG, 2009. All Rights Reserved 2-299 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 300 Correct the NC program or correct the tool data Program Con- Clear alarm with NC START or RESET key and continue the program. tinuation: © Siemens AG, 2009. All Rights Reserved 2-300 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 301 Clear alarm with NC START or RESET key and continue the program. tinuation: 17262 [Channel %1: ] Block %2 illegal tool adapter operation Parameters: %1 = Channel number %2 = Block number, label © Siemens AG, 2009. All Rights Reserved 2-301 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 302 [Channel %1: ] Block %2 indexing axis %3 with Hirth tool system is active Parameters: %1 = Channel number %2 = Block number, label %3 = Axis name © Siemens AG, 2009. All Rights Reserved 2-302 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 303 Program the indexing axis position in the NC part program in accordance with the length of the current position table, or add the required value to the position table and adjust the length of the list. © Siemens AG, 2009. All Rights Reserved 2-303 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 304 Deselect the transformation with TRAFOOF ahead of time or remove the action from the part program block Program Con- Clear alarm with NC START or RESET key and continue the program. tinuation: © Siemens AG, 2009. All Rights Reserved 2-304 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 305 Deactivate the transformation or use another coordinate system. Program Con- Clear alarm with NC START or RESET key and continue the program. tinuation: © Siemens AG, 2009. All Rights Reserved 2-305 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 306 Interface signals are set. Alarm display. Remedy: Trigger JOG motion again. Program Con- Clear alarm with the Delete key or NC START. tinuation: © Siemens AG, 2009. All Rights Reserved 2-306 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 307 Reason 2: The axis is a following axis in an active coupling. The JOG to position will therefore not be executed. Reaction: Interface signals are set. Alarm display. © Siemens AG, 2009. All Rights Reserved 2-307 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 308 NC Stop on alarm. Remedy: Modify SD43320 $SA_JOG_POSITION or indexing positions. Program Con- Clear alarm with the RESET key. Restart part program tinuation: © Siemens AG, 2009. All Rights Reserved 2-308 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 309 Alarm display. Remedy: Reactivate 'JOG circles' and trigger JOG motion again. Program Con- Clear alarm with the Delete key or NC START. tinuation: © Siemens AG, 2009. All Rights Reserved 2-309 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 310 Parameters: %1 = Channel number %2 = Block number, label %3 = Number of the channel-specific protection zone %4 = Error specification © Siemens AG, 2009. All Rights Reserved 2-310 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 311 If the alarm is output on ramp-up (2nd parameter: "INIT" instead of block number), "Channel not ready to operate" will be set. © Siemens AG, 2009. All Rights Reserved 2-311 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 312 CPROTDEF. © Siemens AG, 2009. All Rights Reserved 2-312 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 313 Interface signals are set. Alarm display. Remedy: Modify part program. Program Con- Clear alarm with NC START or RESET key and continue the program. tinuation: © Siemens AG, 2009. All Rights Reserved 2-313 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 314 [Channel %1: ] Block %2 curve table: table %3 does not exist Parameters: %1 = Channel number %2 = Block number, label %3 = Number of curve table © Siemens AG, 2009. All Rights Reserved 2-314 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 315 Remove G code SUPA from the curve table definition. If possible, use G codes G53 or G153 instead of SUPA. Program Con- Clear alarm with the RESET key. Restart part program tinuation: © Siemens AG, 2009. All Rights Reserved 2-315 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 316 18313 [Channel %1: ] Block %2 frame: illegal switchover of geometry axes Parameters: %1 = Channel number %2 = Block number, label © Siemens AG, 2009. All Rights Reserved 2-316 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 317 (This error occurs only with incremental encoders). Reaction: NC Start disable in this channel. Interface signals are set. Alarm display. NC Stop on alarm. © Siemens AG, 2009. All Rights Reserved 2-317 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 318 2 zero markers. This might result in the monitor being switched off. Program Con- Clear alarm with the RESET key. Restart part program tinuation: © Siemens AG, 2009. All Rights Reserved 2-318 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 319 MD34000 $MA_REFP_CAM_IS_ACTIV (reference cams) and one of the conditions stated in the rem- edy has been fulfilled. Reaction: NC Start disable in this channel. Interface signals are set. Alarm display. NC Stop on alarm. © Siemens AG, 2009. All Rights Reserved 2-319 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 320 Modify reference mode MD34200 $MA_ENC_REFP_MODE or install and configure a second encoder. Program Con- Clear alarm with the RESET key. Restart part program tinuation: © Siemens AG, 2009. All Rights Reserved 2-320 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 321 Remedy: Wait until the axis has reached its reference position or terminate reference point approach with "Reset" and start DRF once again. © Siemens AG, 2009. All Rights Reserved 2-321 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 322 [Channel %1: ] Block %2 revolutional feedrate for axis/spindle %3 is <= zero Parameters: %1 = Channel number %2 = Block number, label %3 = Axis name, spindle number © Siemens AG, 2009. All Rights Reserved 2-322 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 323 Check the operating steps to establish whether geometry axes really must be traversed, otherwise switch over to the machine axes by activating the "WCS/MCS" key on the machine control panel. © Siemens AG, 2009. All Rights Reserved 2-323 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 324 Starting the geometry axis only if traversing of the other geometry axis or machine axis completed. Program Con- Clear alarm with the RESET key in all channels. Restart part program. tinuation: © Siemens AG, 2009. All Rights Reserved 2-324 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 325 The displayed axis is operated as a concurrent positioning axis. Its target position is parameterized in the FC INDEX-AXIS as indexing position number, but the axis is not an indexing axis. Reaction: Alarm display. © Siemens AG, 2009. All Rights Reserved 2-325 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 326 Reaction: NC Start disable in this channel. Interface signals are set. Alarm display. NC Stop on alarm. © Siemens AG, 2009. All Rights Reserved 2-326 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 327 Clear alarm with the RESET key. Restart part program tinuation: 20080 [Channel %1: ] Axis %2 no handwheel assigned for override Parameters: %1 = Channel number %2 = Axis number © Siemens AG, 2009. All Rights Reserved 2-327 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 328 Specify smaller target position. Deactivate working area limitation. Set working area limitation differentially. Program Con- Clear alarm with the RESET key. Restart part program tinuation: © Siemens AG, 2009. All Rights Reserved 2-328 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 329 Program Con- Clear alarm with the RESET key in all channels of this mode group. Restart part program. tinuation: © Siemens AG, 2009. All Rights Reserved 2-329 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 330 - there is a pulse disable from the infeed/regenerative-feedback unit or from the PLC? - the acknowledgement bits have been deleted by the PLC even though NCK has not requested dese- lection? © Siemens AG, 2009. All Rights Reserved 2-330 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 331 - Define 3 geometry axes for the digitizing channel by means of machine data. - Use an interpolation cycle greater than 5ms. © Siemens AG, 2009. All Rights Reserved 2-331 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 332 Interface signals are set. Alarm display. NC Stop on alarm. Remedy: Program Con- Clear alarm with the RESET key. Restart part program tinuation: © Siemens AG, 2009. All Rights Reserved 2-332 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 333 Clear alarm with the RESET key. Restart part program tinuation: 20122 Compensation table %1: invalid axis assignment Parameters: %1 = Compensation table © Siemens AG, 2009. All Rights Reserved 2-333 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 334 Alarm display showing cause of alarm disappears. No further operator action necessary. tinuation: 20130 [Channel %1: ] Contour tunnel monitoring Parameters: %1 = Channel number © Siemens AG, 2009. All Rights Reserved 2-334 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 335 Clear alarm with the RESET key. Restart part program tinuation: 20141 [Channel %1: ] Motion synchronous action: illegal axis type Parameters: %1 = Channel number © Siemens AG, 2009. All Rights Reserved 2-335 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 336 Before reading/writing system variables, ensure that it is possible to access the required hardware components. Program Con- Clear alarm with the RESET key. Restart part program tinuation: © Siemens AG, 2009. All Rights Reserved 2-336 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 337 Please make a note and contact the manufacturer. Reaction: NC Start disable in this channel. Interface signals are set. Alarm display. NC Stop on alarm. Remedy: Change synchronous action. © Siemens AG, 2009. All Rights Reserved 2-337 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 338 Please inform the authorized personnel/service department. Increase the number of the R parameters or reduce the FIFO elements. MD28050 $MC_MM_NUM_R_PARAM = MD28262 $MC_START_AC_FIFO + MD28260 $MC_NUM_AC_FIFO * (MD28264 $MC_LEN_AC_FIFO + 6) © Siemens AG, 2009. All Rights Reserved 2-338 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 339 NC Stop on alarm. Remedy: Correct the program in the machining channel: Select FTOCON so that the channel is ready to receive the PUTFTOC command. © Siemens AG, 2009. All Rights Reserved 2-339 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 340 3 Retraction not permitted for the active coupling 4 Reserved 5 Retraction not permitted for the active transformation Reaction: NC Start disable in this channel. Alarm display. © Siemens AG, 2009. All Rights Reserved 2-340 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 341 The NC switches to follow-up mode. NC Start disable in this channel. Interface signals are set. Alarm display. NC Stop on alarm. © Siemens AG, 2009. All Rights Reserved 2-341 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 342 Interface signals are set. Alarm display. NC Stop on alarm. Remedy: Program Con- Clear alarm with the RESET key. Restart part program tinuation: © Siemens AG, 2009. All Rights Reserved 2-342 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 343 With overlaid motion it is necessary to keep a sufficiently large path safety distance with regard to poles and working range limitations. Program Con- Clear alarm with the Delete key or NC START. tinuation: © Siemens AG, 2009. All Rights Reserved 2-343 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 344 [Channel %1: ] Block %2 axis %3 conflict between SYNACT: $AA_OFF and CORROF Parameters: %1 = Channel number %2 = Block number, label %3 = Axis name © Siemens AG, 2009. All Rights Reserved 2-344 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 345 Verify the starting position of the measuring operation or check the probe signals in the PLC interface DB10 DBX107.0 / 107.1 (Probe actuated key 1/key 2). Are the cables and connectors in good order? © Siemens AG, 2009. All Rights Reserved 2-345 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 346 [Channel %1: ] Block %3 axis %2 touch probe not deflected, illegal edge polarity Parameters: %1 = Channel number %2 = Axis name, spindle number %3 = Block number © Siemens AG, 2009. All Rights Reserved 2-346 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 347 Alarm display. NC Stop on alarm. Remedy: Modify part program. Program Con- Clear alarm with the RESET key. Restart part program tinuation: © Siemens AG, 2009. All Rights Reserved 2-347 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 348 Modify part program: Only those valid gear stages can be entered which have also been installed according to MD35090 $MA_NUM_GEAR_STEPS. Limit M70 configuration (MD 35014 $MA_GEAR_STEP_USED_IN_AXISMODE) to MD35090 $MA_NUM_GEAR_STEPS. © Siemens AG, 2009. All Rights Reserved 2-348 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 349 $MA_CTRLOUT_TYPE). If the differing settings have been selected on purpose, the alarm can be suppressed with the MD11410 $MN_SUPPRESS_ALARM_MASK, Bit21 = 1. Program Con- Clear alarm with the Delete key or NC START. tinuation: © Siemens AG, 2009. All Rights Reserved 2-349 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 350 Use coupling type VV and safeguard SPCOF for master and following spindle. Program Con- Clear alarm with the Delete key or NC START. tinuation: © Siemens AG, 2009. All Rights Reserved 2-350 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 351 [Channel %1: ] Block %2 spindle %3 gear stage %4 is expected for axis mode. Parameters: %1 = Channel number %2 = Block number, label %3 = Spindle %4 = Gear stage © Siemens AG, 2009. All Rights Reserved 2-351 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 352 Deactivate the alarm with MD 11411 $MN_ENABLE_ALARM_MASK Bit9 = 0 or Bit12 = 0. Program Con- Clear alarm with the Delete key or NC START. tinuation: © Siemens AG, 2009. All Rights Reserved 2-352 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 353 - Reason 1: Reference point approach / zero mark synchronization completed. - Reason 2: Deletion of synchronism override completed. - Reason 3: Writing allowed. © Siemens AG, 2009. All Rights Reserved 2-353 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 354 PLC while the coupling is still active (VDI interface signals). Reaction: Interface signals are set. Alarm display. NC Stop on alarm. © Siemens AG, 2009. All Rights Reserved 2-354 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 355 N125 S2 = 1000 M2 = 04 ; Error, if spindle S2 from block N100 is still running! Reaction: NC Start disable in this channel. Interface signals are set. Alarm display. NC Stop on alarm. © Siemens AG, 2009. All Rights Reserved 2-355 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 356 G74 before switching the alarm generating function on. Program Con- Clear alarm with the Delete key or NC START. tinuation: © Siemens AG, 2009. All Rights Reserved 2-356 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 357 $MA_SPIND_DES_VELO_TOL. Set a different referencing mode MD34200 $MA_ENC_REFP_MODE != 7. Program Con- Clear alarm with the RESET key. Restart part program tinuation: © Siemens AG, 2009. All Rights Reserved 2-357 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 358 $MC_START_MODE_MASK and the associated machine data MD20122 $MC_TOOL_RESET_NAME match the current definition data. Program Con- Clear alarm with the RESET key. Restart part program tinuation: © Siemens AG, 2009. All Rights Reserved 2-358 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 359 - Check whether the tool data are correctly defined. Have all intended tools in the group been defined/loaded with the specified identifier? Program Con- Clear alarm with NC START or RESET key and continue the program. tinuation: © Siemens AG, 2009. All Rights Reserved 2-359 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 360 It is detected that more than one tool from the tool group (tools with the same name/identifier) has the status "active". © Siemens AG, 2009. All Rights Reserved 2-360 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 361 Typical reasons of display are present, if the operator works with the function 'definite D numbers', which can be displayed on Siemens MMC in a definite form only, if exactly one tool from a tool group has the status 'active'.
  • Page 362 If there are several consecutive thread blocks, this machining section must not be executed in the automatic DECODING SINGLE BLOCK mode. Program Con- Clear alarm with NC START or RESET key and continue the program. tinuation: © Siemens AG, 2009. All Rights Reserved 2-362 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 363 Remedy: Modify part program or reset MD11411 $MN_ENABLE_ALARM_MASK bit 2. Program Con- Clear alarm with the Delete key or NC START. tinuation: © Siemens AG, 2009. All Rights Reserved 2-363 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 364 NC Start disable in this channel. Interface signals are set. Alarm display. Remedy: Remedy conflict. Program Con- Clear alarm with the Delete key or NC START. tinuation: © Siemens AG, 2009. All Rights Reserved 2-364 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 365 22320 [Channel %1: ] Block %2 PUTFTOCF command could not be transferred Parameters: %1 = Channel number %2 = Block number, label © Siemens AG, 2009. All Rights Reserved 2-365 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 366 Clear alarm with the Delete key or NC START. tinuation: 25000 Axis %1 hardware fault of active encoder Parameters: %1 = Axis name, spindle number © Siemens AG, 2009. All Rights Reserved 2-366 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 367 NC Start disable in this channel. Axes of this channel must be re-referenced. Interface signals are set. Alarm display. NC Stop on alarm. Channel not ready. © Siemens AG, 2009. All Rights Reserved 2-367 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 368 Clear alarm with the RESET key in all channels of this mode group. Restart part program. tinuation: 25021 Axis %1 zero mark monitoring of passive encoder Parameters: %1 = Axis name, spindle number © Siemens AG, 2009. All Rights Reserved 2-368 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 369 Replace the encoder, replace or screen the encoder cable (or deactivate zero mark monitoring). Program Con- Clear alarm with the Delete key or NC START. tinuation: © Siemens AG, 2009. All Rights Reserved 2-369 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 370 Channel not ready. NC Start disable in this channel. Interface signals are set. Alarm display. NC Stop on alarm. Channel not ready. © Siemens AG, 2009. All Rights Reserved 2-370 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 371 - Check the mechanics (smooth running, inertial masses). Program Con- Clear alarm with the RESET key in all channels of this mode group. Restart part program. tinuation: © Siemens AG, 2009. All Rights Reserved 2-371 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 372 Exact stop coarse: MD36000 $MA_STOP_LIMIT_COARSE Exact stop fine: MD36010 $MA_STOP_LIMIT_FINE The alarm can be reprogrammed in the MD11412 $MN_ALARM_REACTION_CHAN_NOREADY (channel not ready). © Siemens AG, 2009. All Rights Reserved 2-372 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 373 MD36510 $MA_ENC_DIFF_TOL. This can only occur when both measuring systems are active (MD30200 $MA_NUM_ENCS = 2) and referenced. The alarm can be reprogrammed in the MD11412 $MN_ALARM_REACTION_CHAN_NOREADY (channel not ready). © Siemens AG, 2009. All Rights Reserved 2-373 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 374 Alarms 380500 and 380501 (or the corresponding alarm numbers implemented on the HMI side). The alarm can be reprogrammed in the MD11412 $MN_ALARM_REACTION_CHAN_NOREADY (channel not ready). © Siemens AG, 2009. All Rights Reserved 2-374 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 375 MD or mechanically improve the clamping (e.g. increase clamping pressure). Program Con- Clear alarm with the RESET key in all channels of this mode group. Restart part program. tinuation: © Siemens AG, 2009. All Rights Reserved 2-375 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 376 The pitch of the ballscrew/trapezoidal leadscrew set in the axis-specific MD31030 $MA_LEADSCREW_PITCH is zero. The alarm can be reprogrammed in the MD11412 $MN_ALARM_REACTION_CHAN_NOREADY (channel not ready). © Siemens AG, 2009. All Rights Reserved 2-376 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 377 Channel not ready. NC Start disable in this channel. Interface signals are set. Alarm display. NC Stop on alarm. Channel not ready. © Siemens AG, 2009. All Rights Reserved 2-377 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 378 (MD38010 $MA_MM_QEC_MAX_POINTS). With a direction-dependent characteristic, this criterion applies to 2 * ($AA_QEC_COARSE_STEPS+1) * $AA_QEC_FINE_STEPS! © Siemens AG, 2009. All Rights Reserved 2-378 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 379 Clear alarm with the RESET key in all channels of this mode group. Restart part program. tinuation: 26014 Axis %1 machine data %2 invalid value Parameters: %1 = Axis name, spindle number %2 = String: MD identifier © Siemens AG, 2009. All Rights Reserved 2-379 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 380 Repeat entry with correct value and then Reset. Program Con- Clear alarm with the RESET key in all channels of this mode group. Restart part program. tinuation: © Siemens AG, 2009. All Rights Reserved 2-380 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 381 Clear alarm with the RESET key. Restart part program tinuation: 26024 Axis %1 machine data %2 value changed Parameters: %1 = Axis name, spindle number %2 = String: MD identifier © Siemens AG, 2009. All Rights Reserved 2-381 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 382 NC Start disable in this channel. Axes of this channel must be re-referenced. Interface signals are set. Alarm display. NC Stop on alarm. Channel not ready. © Siemens AG, 2009. All Rights Reserved 2-382 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 383 3. For position control with the indirect encoder (the calculated load position difference must not exceed the value indicated in MD36500 $MA_ENC_CHANGE_TOL). Program Con- Clear alarm with the RESET key. Restart part program tinuation: © Siemens AG, 2009. All Rights Reserved 2-383 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 384 [Channel %1: ] Block %2 interpolation warning in Look Ahead (module %3, problem %4) Parameters: %1 = Channel number %2 = Block number, label %3 = Module identifier %4 = Error code © Siemens AG, 2009. All Rights Reserved 2-384 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 385 Have the axis not exclusively controlled by the PLC, but only temporarily. Change MD30460 $MA_BASE_FUNCTION_MASK, bit 4. Program Con- Clear alarm with the RESET key. Restart part program tinuation: © Siemens AG, 2009. All Rights Reserved 2-385 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 386 The sign-of-life cell is no longer being updated by the drive. Reaction: Mode group not ready. The NC switches to follow-up mode. Channel not ready. NC Start disable in this channel. © Siemens AG, 2009. All Rights Reserved 2-386 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 387 (in such a case, this alarm is triggered instead of alarm 25000/25001 - please refer to them for other possible causes of the error). © Siemens AG, 2009. All Rights Reserved 2-387 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 388 MD37500 $MA_ESR_REACTION[AX1] = 21 will become known to the NCK at the time of N120 NEWCONF. Correct would be: N100 $MA_ESR_REACTION[AX1] = 21 N110 NEWCONF N120 $AA_ESR_ENABLE[AX1] = 1 Reaction: Alarm display. © Siemens AG, 2009. All Rights Reserved 2-388 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 389 %1 = Channel number %2 = Block number, label %3 = Name of the next chain link %4 = Index of the chain element © Siemens AG, 2009. All Rights Reserved 2-389 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 390 [Channel %1: ] Block %2: Maximum number of %3 chain elements exceeded Parameters: %1 = Channel number %2 = Block number, label %3 = Maximum number of chain links © Siemens AG, 2009. All Rights Reserved 2-390 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 391 The permissible names can be found in the documentation of the system variables involved. Program Con- Clear alarm with NC START or RESET key and continue the program. tinuation: © Siemens AG, 2009. All Rights Reserved 2-391 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 392 Correct the name in $NP_TYPE or load the CAD file of this name into the control. Program Con- Clear alarm with NC START or RESET key and continue the program. tinuation: © Siemens AG, 2009. All Rights Reserved 2-392 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 393 Reduce number of protection areas or protection area elements. Program Con- Clear alarm with NC START or RESET key and continue the program. tinuation: © Siemens AG, 2009. All Rights Reserved 2-393 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 394 Indicate in $NP_ADD[...] the name of an existing protection area element, define a protection area with the name indicated or delete entry. Program Con- Clear alarm with NC START or RESET key and continue the program. tinuation: © Siemens AG, 2009. All Rights Reserved 2-394 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 395 A closed definition chain was found, i.e. a protection area element contains the protection area of which it is a part. Reaction: Correction block is reorganized. Interface signals are set. Alarm display. © Siemens AG, 2009. All Rights Reserved 2-395 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 396 %1 = Channel number %2 = Block number, label %3 = Index of 1st protection area group %4 = Index of 2nd protection area group © Siemens AG, 2009. All Rights Reserved 2-396 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 397 [Channel %1: ] The two protection zones %2 and %3 collide Parameters: %1 = Channel number %2 = Name of 1st protection area %3 = Name of 2nd protection area © Siemens AG, 2009. All Rights Reserved 2-397 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 398 Indicate the name of an existing protection area or define the protection area with the name indicated. Program Con- Clear alarm with NC START or RESET key and continue the program. tinuation: © Siemens AG, 2009. All Rights Reserved 2-398 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 399 "A" or "a" (= activated) "I" or "i" (= inactivated) "P" or "p" (= preactivated) Reaction: Correction block is reorganized. Alarm display. NC Stop on alarm. © Siemens AG, 2009. All Rights Reserved 2-399 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 400 [Channel %1: ] Axis %2 risk of collision %3 %4 Parameters: %1 = Channel number %2 = Axis name, spindle number %3 = 1st protection zone %4 = 2nd protection zone © Siemens AG, 2009. All Rights Reserved 2-400 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 401 $MN_MM_MAXNUM_3D_PROT_AREAS must contain a value greater than zero. Program Con- Clear alarm with NC START or RESET key and continue the program. tinuation: © Siemens AG, 2009. All Rights Reserved 2-401 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 402 %3 = File name Definitions: The CAD file does not contain valid VRML data. Reaction: Correction block is reorganized. Interface signals are set. Alarm display. © Siemens AG, 2009. All Rights Reserved 2-402 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 403 - the safe end positions are not yet active. Program Con- Alarm display showing cause of alarm disappears. No further operator action necessary. tinuation: © Siemens AG, 2009. All Rights Reserved 2-403 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 404 $MA_SAFE_SLIP_VELO_TOL for active actual value synchronization (slippage) - 32 Ref. position tolerance MD36944 $MA_SAFE_REFP_POS_TOL. - 33 Delay SG[x] -> SG[y] MD36951 $MA_SAFE_VELO_SWITCH_DELAY. © Siemens AG, 2009. All Rights Reserved 2-404 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 405 - 91 Cam position MD36936 $MA_SAFE_CAM_POS_PLUS[4] + MD36940 $MA_SAFE_CAM_TOL. - 92 Cam position MD36936 $MA_SAFE_CAM_POS_PLUS[4]. - 93 Cam position MD36937 $MA_SAFE_CAM_POS_MINUS[4] + MD36940 $MA_SAFE_CAM_TOL. - 94 Cam position MD36937 $MA_SAFE_CAM_POS_MINUS[4]. © Siemens AG, 2009. All Rights Reserved 2-405 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 406 - 139 Cam position MD36936 $MA_SAFE_CAM_POS_PLUS[16] + MD36940 $MA_SAFE_CAM_TOL. - 140 Cam position MD36936 $MA_SAFE_CAM_POS_PLUS[16]. - 141 Cam position MD36937 $MA_SAFE_CAM_POS_MINUS[16] + MD36940 © Siemens AG, 2009. All Rights Reserved 2-406 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 407 - 181 Cam position MD36937 $MA_SAFE_CAM_POS_MINUS[26] + MD36940 $MA_SAFE_CAM_TOL. - 182 Cam position MD36937 $MA_SAFE_CAM_POS_MINUS[26]. - 183 Cam position MD36936 $MA_SAFE_CAM_POS_PLUS[27] + MD36940 $MA_SAFE_CAM_TOL. © Siemens AG, 2009. All Rights Reserved 2-407 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 408 - 1007 (only assigned on drive, see alarm F01711). - 1008 (only assigned on drive, see alarm F01711). - 1009 Pulses not disabled after MD36957 $MA_SAFE_PULSE_DIS_CHECK_TIME test stop time. © Siemens AG, 2009. All Rights Reserved 2-408 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 409 29: Safe cam 4- (+tolerance). Enter equal MDs. 30: Safe cam 4-. Enter equal MDs. 31: Position tolerance. Enter equal MDs. 32: Reference position tolerance. Enter equal MDs. © Siemens AG, 2009. All Rights Reserved 2-409 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 410 94: Safe cam 5-. Enter equal MDs. 95: Safe cam 6+ (+ tolerance). Enter equal MDs. 96: Safe cam 6+. Enter equal MDs. © Siemens AG, 2009. All Rights Reserved 2-410 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 411 158: Safe cam 21-. Enter equal MDs. 159: Safe cam 22+ (+ tolerance). Enter equal MDs. 160: Safe cam 22+. Enter equal MDs. © Siemens AG, 2009. All Rights Reserved 2-411 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 412 223: Cam track assignment SN29. Enter equal MDs and check cam enable and parameterization. 224: Cam track assignment SN30. Enter equal MDs and check cam enable and parameterization. © Siemens AG, 2009. All Rights Reserved 2-412 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 413 Axis %1, difference safe input %2, NCK %3, drive %4 Parameters: %1 = Axis number %2 = Monitoring input %3 = Interface identifier NCK input %4 = Interface identifier drive input © Siemens AG, 2009. All Rights Reserved 2-413 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 414 Reaction: Alarm display. Remedy: Alarm disappears automatically when the test has been exited by deleting the "Test stop of external shutdown" SGE. © Siemens AG, 2009. All Rights Reserved 2-414 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 415 If no obvious operator error occurred: check the input value of the MD, check SGEs: was the correct safe velocity selected? If the MDs and SGEs are o.k., check the machine for any damage and rectify it. © Siemens AG, 2009. All Rights Reserved 2-415 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 416 This alarm is output together with alarms 27011 "Safe velocity exceeded" or 27012 "Safe limit position exceeded" (when configured as such in $MA_SAFE_VELO_STOP_MODE, $MA_SAFE_VELO_STOP_REACTION or $MA_SAFE_POS_STOP_MODE). © Siemens AG, 2009. All Rights Reserved 2-416 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 417 Eliminate causes of alarm "Tolerance for safe standstill exceeded" or "STOP F triggered" (see description of these alarms). Program Con- Switch control OFF - ON. tinuation: © Siemens AG, 2009. All Rights Reserved 2-417 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 418 The alarm can be reprogrammed in the MD ALARM_REACTION_CHAN_NOREADY (channel not ready). © Siemens AG, 2009. All Rights Reserved 2-418 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 419 27033 Axis %1 parameterization of MD %2[%3] invalid Parameters: %1 = Axis number %2 = MD identifier %3 = Machine data index © Siemens AG, 2009. All Rights Reserved 2-419 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 420 - 26. A value greater than 1000 mm/min was entered for a linear axis in MD $MA_SAFE_STANDSTILL_VELO_TOL. © Siemens AG, 2009. All Rights Reserved 2-420 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 421 (p9500) parameterized in the drive monitoring channel. Reaction: Mode group not ready. Channel not ready. NC Start disable in this channel. Interface signals are set. Alarm display. © Siemens AG, 2009. All Rights Reserved 2-421 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 422 Encoder parameterization of the encoder read out by the drive for the SI monitoring functions does not match NCK parameterization in the displayed MD. The relevant NCK MD has been adjusted. © Siemens AG, 2009. All Rights Reserved 2-422 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 423 Mode group not ready. Channel not ready. NC Start disable in this channel. Interface signals are set. Alarm display. NC Stop on alarm. © Siemens AG, 2009. All Rights Reserved 2-423 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 424 The alarm indicates that the current checksum no longer corresponds to the stored check- sum, this means that an MD has either been changed without authorization or is faulty. © Siemens AG, 2009. All Rights Reserved 2-424 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 425 Check machine data, have the checksum recalculated and confirm. Re-accept the safety functions (PROFIsafe, FSEND/FRECV). Program Con- Switch control OFF - ON. tinuation: © Siemens AG, 2009. All Rights Reserved 2-425 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 426 %4 = 0: Error SPL stop reaction ($MN_SAFE_SPL_STOP_MODE - DB18 DBX36.1). %4 = 0: Error SPL user data ($MN_SAFE_SPL_USER_DATA - DB18 DBD256,260,264,268) © Siemens AG, 2009. All Rights Reserved 2-426 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 427 - the PLC changes to stop. Remedy: Check the system components (the PLC must have the correct version of FB15 and DB18). © Siemens AG, 2009. All Rights Reserved 2-427 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 428 Start up axial Safety Integrated functionality or remove the SPL protection via MD $MN_PREVENT_SYNACT_LOCK[0,1]. Program Con- Switch control OFF - ON. tinuation: © Siemens AG, 2009. All Rights Reserved 2-428 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 429 To make sure that this does not happen, the user must acknowledge the displayed actual position after the first referencing process. © Siemens AG, 2009. All Rights Reserved 2-429 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 430 For further diagnostics, the drive parameters r9710[0], r9710[1] and the servo trace signals "Result list 1 NCK" and "Result list 1 drive" can be used. © Siemens AG, 2009. All Rights Reserved 2-430 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 431 - Safe cam 14+: bit 4, 5 in result list 5 - Safe cam 15+: bit 8, 9 in result list 5 © Siemens AG, 2009. All Rights Reserved 2-431 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 432 - Safe cam 13-: bit 2, 3 in result list 5 - Safe cam 14-: bit 6, 7 in result list 5 - Safe cam 15-: bit 10,11 in result list 5 © Siemens AG, 2009. All Rights Reserved 2-432 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 433 Axis %1 difference in function cam modulo monitoring, NCK: %2 drive: Parameters: %1 = Axis number %2 = Monitoring status safe cam modulo range %3 = Monitoring status safe cam modulo range © Siemens AG, 2009. All Rights Reserved 2-433 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 434 27023 and 27024. Alarm 27001 with error code 0 can be avoided by alarm reduction ($MA_SAFE_ALARM_SUPPRESS_LEVEL higher or equal to 1). © Siemens AG, 2009. All Rights Reserved 2-434 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 435 Check the correctness of parameter p9501 or the assignment of the drives in MD $MA_SAFE_CTRLOUT_MODULE_NR, $MN_SAFE_DRIVE_LOGIC_ADDRESS, p0978. Program Con- Alarm display showing cause of alarm disappears. No further operator action necessary. tinuation: © Siemens AG, 2009. All Rights Reserved 2-435 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 436 - Number of bits too high for this PROFIsafe module (upper bit value - lower bit value + 1 > 8) - No SPL assignment parameterized (both bit values equal to zero) - Incorrect SPL assignment (bit value equals zero) © Siemens AG, 2009. All Rights Reserved 2-436 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 437 When machine data PROFISAFE_IN/OUT_ADDRESS is displayed, the sub slot address parameterized in it will exceed the F user data range of the F module. © Siemens AG, 2009. All Rights Reserved 2-437 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 438 Mode group not ready. Channel not ready. NC Start disable in this channel. Interface signals are set. Alarm display. NC Stop on alarm. © Siemens AG, 2009. All Rights Reserved 2-438 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 439 %1 = MD name 1 %2 = MD array index 1 %3 = MD name 2 %4 = MD array index 2 © Siemens AG, 2009. All Rights Reserved 2-439 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 440 - Check the PLC operating system and NCK software versions. - Upgrade the PLC operating system. - Delete the NCK F parameterization. © Siemens AG, 2009. All Rights Reserved 2-440 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 441 Interface signals are set. Alarm display. NC Stop on alarm. Trigger a STOP D/E (settable via MD $MN_SPL_STOP_MODE) on all axes with safety functionality. © Siemens AG, 2009. All Rights Reserved 2-441 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 442 Trigger a STOP D/E (settable via MD $MN_SPL_STOP_MODE) on all axes with safety functionality. Remedy: Check wiring. Wiring OK: replace F module. Program Con- Clear alarm with the RESET key. Restart part program tinuation: © Siemens AG, 2009. All Rights Reserved 2-442 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 443 DIO output failsafe values (0) as F user data to the SPL. Remedy: Power OFF/ON of the control. If the error occurs again, inform the service department. © Siemens AG, 2009. All Rights Reserved 2-443 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 444 Reaction: Alarm display. Remedy: Make a note of the error text and contact Siemens A&D MC, Hotline - Tel 0180 / 5050 - 222 (Germany) - Fax 0180 / 5050 - 223 - Tel +49-180 / 5050 - 222 (International) - Fax +49-180 / 5050 - 223 - email techsupport@ad.siemens.de...
  • Page 445 Mode group not ready. Channel not ready. NC Start disable in this channel. Interface signals are set. Alarm display. NC Stop on alarm. © Siemens AG, 2009. All Rights Reserved 2-445 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 446 F_DP: %1 communication, connection %2 reports error %3 Parameters: %1 = Type of communication %2 = Name or DP_DP_ID of the SPL connection %3 = Error code © Siemens AG, 2009. All Rights Reserved 2-446 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 447 The set cycle time affects the runtime load of the PLC module. This also has to be taken into consid- eration when making the setting. Program Con- Clear alarm with the RESET key. Restart part program tinuation: © Siemens AG, 2009. All Rights Reserved 2-447 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 448 Power OFF/ON of the control. If the error occurs again, inform the service department. Program Con- Switch control OFF - ON. tinuation: © Siemens AG, 2009. All Rights Reserved 2-448 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 449 - Check the IPO cycle on all the NCUs. - If necessary, check NCU link-specific alarms first. Program Con- Switch control OFF - ON. tinuation: © Siemens AG, 2009. All Rights Reserved 2-449 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 450 Interface signals are set. Alarm display. NC Stop on alarm. Remedy: Check machine data configuration. Program Con- Switch control OFF - ON. tinuation: © Siemens AG, 2009. All Rights Reserved 2-450 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 451 The message does not fail until several attempts have been made to repeat the communication. The number of repetitions can be increased with MD12550 $MN_LINK_RETRY_CTR. © Siemens AG, 2009. All Rights Reserved 2-451 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 452 Machine data to be changed: - MD10002 $MN_AXCONF_LOGIC_MACHAX_TAB - MD12701 $MN_AXCT_AXCONF_ASSIGN_TAB1 ... and all further container def. Program Con- Switch control OFF - ON. tinuation: © Siemens AG, 2009. All Rights Reserved 2-452 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 453 Remedy the cause of the emergency stop on the NCU, and acknowledge the emergency stop via the PLC-NCK interface. Program Con- Alarm display showing cause of alarm disappears. No further operator action necessary. tinuation: © Siemens AG, 2009. All Rights Reserved 2-453 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 454 The parameter for the feed has been incorrectly specified. Alarm triggered by following cycles: CYCLE71, CYCLE72. Reaction: Interpreter stop NC Start disable in this channel. Interface signals are set. Alarm display. Remedy: Modify feed parameter. © Siemens AG, 2009. All Rights Reserved 2-454 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 455 Select a tool. 61009 [Channel %1: ] Block %2: Active tool number = 0 Parameters: %1 = Channel number %2 = Block number, label © Siemens AG, 2009. All Rights Reserved 2-455 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 456 Interpreter stop NC Start disable in this channel. Interface signals are set. Alarm display. Remedy: Check and, if necessary, change the basic settings. © Siemens AG, 2009. All Rights Reserved 2-456 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 457 Alarm triggered by following cycles: CYCLE60, CYCLE63, CYCLE64, CYCLE83, CYCLE952. Reaction: Interpreter stop NC Start disable in this channel. Interface signals are set. Alarm display. © Siemens AG, 2009. All Rights Reserved 2-457 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 458 NC Start disable in this channel. Interface signals are set. Alarm display. Remedy: Program Con- Clear alarm with the RESET key. Restart part program tinuation: © Siemens AG, 2009. All Rights Reserved 2-458 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 459 Alarm triggered by following cycles: . Reaction: Interpreter stop NC Start disable in this channel. Interface signals are set. Alarm display. Remedy: © Siemens AG, 2009. All Rights Reserved 2-459 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 460 The diameter of the cutter used is too large for the form to be machined. Alarm triggered by following cycles: SLOT1, SLOT2, POCKET1 to POCKET4, LONGHOLE, CYCLE90. © Siemens AG, 2009. All Rights Reserved 2-460 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 461 - During pocket machining (CYCLE63), the selected milling direction must match the milling direction of centering/rough drilling. Program Con- Clear alarm with the RESET key. Restart part program tinuation: © Siemens AG, 2009. All Rights Reserved 2-461 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 462 Alarm triggered by following cycle: CYCLE72. Reaction: Interpreter stop NC Start disable in this channel. Interface signals are set. Alarm display. Remedy: Change machining direction. © Siemens AG, 2009. All Rights Reserved 2-462 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 463 61119 [Channel %1: ] Block %2: Nominal or core diameter programmed incorrectly Parameters: %1 = Channel number %2 = Block number, label © Siemens AG, 2009. All Rights Reserved 2-463 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 464 NC Start disable in this channel. Interface signals are set. Alarm display. Remedy: Program Con- Clear alarm with the RESET key. Restart part program tinuation: © Siemens AG, 2009. All Rights Reserved 2-464 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 465 Definitions: Alarm triggered by following cycle: SLOT1. Reaction: Interpreter stop NC Start disable in this channel. Interface signals are set. Alarm display. © Siemens AG, 2009. All Rights Reserved 2-465 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 466 [Channel %1: ] Block %2: 3rd parallel axis parameter incorrect, check axis name or GUD _SCW_N[] Parameters: %1 = Channel number %2 = Block number, label © Siemens AG, 2009. All Rights Reserved 2-466 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 467 Alarm triggered by following cycle: CYCLE69. Reaction: Interpreter stop NC Start disable in this channel. Interface signals are set. Alarm display. Remedy: © Siemens AG, 2009. All Rights Reserved 2-467 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 468 [Channel %1: ] Block %2: No 'Rotary axes direct' swivel mode possible - -> error code: %4 Parameters: %1 = Channel number %2 = Block number, label Definitions: Alarm triggered by following cycle: CYCLE800. © Siemens AG, 2009. All Rights Reserved 2-468 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 469 - Diameter of tool only has to be entered if centering is to be on workpiece diameter. Program Con- Clear alarm with the RESET key. Restart part program tinuation: © Siemens AG, 2009. All Rights Reserved 2-469 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 470 Interface signals are set. Alarm display. Remedy: Use code page 1252. Program Con- Clear alarm with the RESET key. Restart part program tinuation: © Siemens AG, 2009. All Rights Reserved 2-470 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 471 [Channel %1: ] Block %2: Invalid angular ranges of rotary axes in swivel data record: %4 Parameters: %1 = Channel number %2 = Block number, label © Siemens AG, 2009. All Rights Reserved 2-471 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 472 %1 = Channel number %2 = Block number, label Definitions: See error code for error causes. The alarm is triggered by the following cycles: CYCLE800. © Siemens AG, 2009. All Rights Reserved 2-472 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 473 61194 [Channel %1: ] Block %2: spline interpolation option not set up Parameters: %1 = Channel number %2 = Block number, label © Siemens AG, 2009. All Rights Reserved 2-473 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 474 61200 [Channel %1: ] Block %2: Too many elements in machining block Parameters: %1 = Channel number %2 = Block number, label © Siemens AG, 2009. All Rights Reserved 2-474 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 475 Reaction: Interpreter stop NC Start disable in this channel. Interface signals are set. Alarm display. Remedy: Delete and reprogram the technology block. © Siemens AG, 2009. All Rights Reserved 2-475 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 476 Interface signals are set. Alarm display. Remedy: Select a new tool type. Program Con- Clear alarm with the RESET key. Restart part program tinuation: © Siemens AG, 2009. All Rights Reserved 2-476 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 477 Interface signals are set. Alarm display. Remedy: Enter a value for cutting speed. Program Con- Clear alarm with the RESET key. Restart part program tinuation: © Siemens AG, 2009. All Rights Reserved 2-477 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 478 The plane infeed must not be greater than the tool diameter. Alarm triggered by following cycles: CYCLE79, , E_MI_PL, E_PO_CIR, E_PO_REC, F_PO_CIR, F_PO_REC. © Siemens AG, 2009. All Rights Reserved 2-478 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 479 Set the parameter "Swivel data block" in the start-up screen "Rotary axes" to "Automatic" or "Manual". Program Con- Clear alarm with the RESET key. Restart part program tinuation: © Siemens AG, 2009. All Rights Reserved 2-479 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 480 [Channel %1: ] Block %2: ShopMill subroutine %4 cannot be executed, as not tested by ShopMill Parameters: %1 = Channel number %2 = Block number, label %4 = Subroutine name © Siemens AG, 2009. All Rights Reserved 2-480 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 481 Manually retract the tool from the retraction area defined in the program header and restart the pro- gram. Program Con- Clear alarm with the RESET key. Restart part program tinuation: © Siemens AG, 2009. All Rights Reserved 2-481 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 482 Interface signals are set. Alarm display. Remedy: Define the missing retraction plane. Program Con- Clear alarm with the RESET key. Restart part program tinuation: © Siemens AG, 2009. All Rights Reserved 2-482 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 483 Clear alarm with the RESET key. Restart part program tinuation: 61246 [Channel %1: ] Block %2: Safety distance too small Parameters: %1 = Channel number %2 = Block number, label © Siemens AG, 2009. All Rights Reserved 2-483 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 484 Alarm triggered by following cycle: CYCLE79. Reaction: Interpreter stop NC Start disable in this channel. Interface signals are set. Alarm display. Remedy: Increase key width/edge length. © Siemens AG, 2009. All Rights Reserved 2-484 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 485 Alarm display. Remedy: specify another Z1 position for gripping the counterspindle. Program Con- Clear alarm with the RESET key. Restart part program tinuation: © Siemens AG, 2009. All Rights Reserved 2-485 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 486 [Channel %1: ] Block %2: program contains new machining steps from ShopMill %4 Parameters: %1 = Channel number %2 = Block number, label %4 = ShopMill version © Siemens AG, 2009. All Rights Reserved 2-486 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 487 The alarm is triggered by the following cycle: E_MANAGE Reaction: Interpreter stop NC Start disable in this channel. Interface signals are set. Alarm display. Remedy: Reprogram machining. © Siemens AG, 2009. All Rights Reserved 2-487 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 488 [Channel %1: ] Block %2: Illegal machining direction, residual corners are left over. Parameters: %1 = Channel number %2 = Block number, label © Siemens AG, 2009. All Rights Reserved 2-488 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 489 Alarm triggered by following cycles: E_SP_CHA, F_SP_CHA. Reaction: Interpreter stop NC Start disable in this channel. Interface signals are set. Alarm display. Remedy: Increase the insertion depth. © Siemens AG, 2009. All Rights Reserved 2-489 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 490 61277 [Channel %1: ] Block %2: Tool diameter larger than restriction Parameters: %1 = Channel number %2 = Block number, label © Siemens AG, 2009. All Rights Reserved 2-490 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 491 [Channel %1: ] Block %2: starting point of machining outside retraction planes Parameters: %1 = Channel number %2 = Block number, label © Siemens AG, 2009. All Rights Reserved 2-491 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 492 [Channel %1: ] Block %2: parking position is below return plane XRA. Parameters: %1 = Channel number %2 = Block number, label © Siemens AG, 2009. All Rights Reserved 2-492 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 493 Remedy: Enter channel axis number of counterspindle in MD52206 $MCS_AXIS_USAGE. Program Con- Clear alarm with the RESET key. Restart part program tinuation: © Siemens AG, 2009. All Rights Reserved 2-493 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 494 NC Start disable in this channel. Interface signals are set. Alarm display. Remedy: Program Con- Clear alarm with the RESET key. Restart part program tinuation: © Siemens AG, 2009. All Rights Reserved 2-494 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 495 - Check setpoint value and parameter _TDIF 61307 [Channel %1: ] Block %2: Incorrect measuring variant Parameters: %1 = Channel number %2 = Block number, label channel number © Siemens AG, 2009. All Rights Reserved 2-495 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 496 $MNS_MEA_CAL_TP_NUM and 51603 $MNS_MEA_CAL_TPW_NUM 61314 [Channel %1: ] Block %2: Check selected tool type Parameters: %1 = Channel number %2 = Block number, label © Siemens AG, 2009. All Rights Reserved 2-496 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 497 Alarm display. Remedy: For 840D: - Check parameter _KNUM For 840D sl: - Check the the number entered for the work offset compensation © Siemens AG, 2009. All Rights Reserved 2-497 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 498 [Channel %1: ] Block %2: Check rotary axis Parameters: %1 = Channel number %2 = Block number, label Definitions: Alarm triggered: CYCLE998 © Siemens AG, 2009. All Rights Reserved 2-498 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 499 %2 = Block number, label Definitions: Reaction: Interpreter stop NC Start disable in this channel. Interface signals are set. Alarm display. Remedy: © Siemens AG, 2009. All Rights Reserved 2-499 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 500 Alarm can be triggered by following measuring cycles: all measuring cycles. Remedy: Reduce the D number in _KNUM, check software or MD of flat D number. © Siemens AG, 2009. All Rights Reserved 2-500 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 501 For the active tool, the length or radius equal zero. Remedy: Check length and radius of the active tool in the compensation data memory. © Siemens AG, 2009. All Rights Reserved 2-501 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 502 %1 = Channel number %2 = Block number, label channel number Definitions: The alarm is triggerd by the following cycles: CYCLE106. Internal error © Siemens AG, 2009. All Rights Reserved 2-502 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 503 For 840D sl: - Check setting data 54674 $SNS_MEA_CM_SPIND_ROT_DIR, permissible values are 3 (corre- sponds to M3) and 4 (corresponds to M4) © Siemens AG, 2009. All Rights Reserved 2-503 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 504 %2 = Block number, label channel number Definitions: Alarm can be triggered by following measuring cycles: all measuring cycles. Remedy: Check machine equipment. © Siemens AG, 2009. All Rights Reserved 2-504 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 505 %2 = Block number, label channel number Definitions: Alarm can be triggered by following measuring cycles: all measuring cycles. Remedy: Set MD 18080, Bit 8=1 © Siemens AG, 2009. All Rights Reserved 2-505 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 506 %1 = Channel number %2 = Block number, label channel number Definitions: Alarm can be triggered by following measuring cycles: all measuring cycles. © Siemens AG, 2009. All Rights Reserved 2-506 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 507 %1 = Channel number %2 = Block number, label channel number Definitions: The alarm can be triggered by the following measuring cycles: CYCLE996 © Siemens AG, 2009. All Rights Reserved 2-507 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 508 %1 = Channel number %2 = Block number, label channel number Definitions: The alarm can be triggered by the following measuring cycles: CYCLE996 © Siemens AG, 2009. All Rights Reserved 2-508 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 509 %1 = Channel number %2 = Block number, label channel number Definitions: The alarm can be triggered by the following measuring cycle: CYCLE982 © Siemens AG, 2009. All Rights Reserved 2-509 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 510 The alarm can be triggered by the following grinding cycle: setup function Remedy: Program Con- Clear alarm with the RESET key. Restart part program tinuation: © Siemens AG, 2009. All Rights Reserved 2-510 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 511 The alarm can be triggered by the following grinding cycle: setup function Remedy: Program Con- Clear alarm with the RESET key. Restart part program tinuation: © Siemens AG, 2009. All Rights Reserved 2-511 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 512 Assign a value between 1 and 3 to parameter B_ART Program Con- Clear alarm with the RESET key. Restart part program tinuation: © Siemens AG, 2009. All Rights Reserved 2-512 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 513 [Channel %1: ] Block %2: Grinding wheel radius >= workpiece radius Parameters: %1 = Channel number %2 = Block number, label channel number © Siemens AG, 2009. All Rights Reserved 2-513 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 514 [Channel %1: ] Block %2: Incorrect grinding wheel type entered Parameters: %1 = Channel number %2 = Block number, label channel number © Siemens AG, 2009. All Rights Reserved 2-514 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 515 Remedy: New dresser required, or check limit values of dresser Program Con- Clear alarm with the RESET key. Restart part program tinuation: © Siemens AG, 2009. All Rights Reserved 2-515 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 516 %1 = Channel number %2 = Block number, label channel number Definitions: The alarm can be triggered by the following grinding cycle: CYCLE432 © Siemens AG, 2009. All Rights Reserved 2-516 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 517 The programmed radius of the machined part is too small. Alarm triggered by following cycles: CYCLE94, CYCLE96. Remedy: Check parameter SPD or DIATH. © Siemens AG, 2009. All Rights Reserved 2-517 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 518 Alarm triggered by following cycle: CYCLE95. Remedy: Check starting point prior to cycle call. Program Con- Clear alarm with the RESET key. Restart part program tinuation: © Siemens AG, 2009. All Rights Reserved 2-518 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 519 Interface signals are set. Alarm display. Remedy: Check value in parameter _VARI. Program Con- Clear alarm with the RESET key. Restart part program tinuation: © Siemens AG, 2009. All Rights Reserved 2-519 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 520 Alarm triggered by following cycle: CYCLE952 Reaction: Interpreter stop NC Start disable in this channel. Interface signals are set. Alarm display. Remedy: - Check contour call © Siemens AG, 2009. All Rights Reserved 2-520 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 521 61709 [Channel %1: ] Block %2: Cutting edge radius too small Parameters: %1 = Channel number %2 = Block number, label © Siemens AG, 2009. All Rights Reserved 2-521 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 522 61714 [Channel %1: ] Block %2: System error contour turning %4 Parameters: %1 = Channel number %2 = Block number, label © Siemens AG, 2009. All Rights Reserved 2-522 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 523 - Check cutting edge position and cutting direction in tool management Program Con- Clear alarm with the RESET key. Restart part program tinuation: © Siemens AG, 2009. All Rights Reserved 2-523 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 524 NC Start disable in this channel. Interface signals are set. Alarm display. Remedy: Program Con- Clear alarm with the RESET key. Restart part program tinuation: © Siemens AG, 2009. All Rights Reserved 2-524 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 525 Interface signals are set. Alarm display. Remedy: - On internal machining check machining range in relation to the entered retraction distance ($SCS_TURN_ROUGH_I_RELEASE_DIST) © Siemens AG, 2009. All Rights Reserved 2-525 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 526 Interface signals are set. Alarm display. Remedy: Check parameter _AXN. Check MD20050-20080. Program Con- Clear alarm with the RESET key. Restart part program tinuation: © Siemens AG, 2009. All Rights Reserved 2-526 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 527 The total depth Z or individual drilling depth Q is missing from theG8xblock (initial cycle call). Reaction: Interpreter stop NC Start disable in this channel. Interface signals are set. Alarm display. Remedy: © Siemens AG, 2009. All Rights Reserved 2-527 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 528 An impermissible numerical value was entered in the cycles-setting data. Reaction: Interpreter stop NC Start disable in this channel. Interface signals are set. Alarm display. Remedy: © Siemens AG, 2009. All Rights Reserved 2-528 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 529 %2 = Block number, label Definitions: Reaction: Interpreter stop NC Start disable in this channel. Interface signals are set. Alarm display. Remedy: © Siemens AG, 2009. All Rights Reserved 2-529 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 530 Definitions: Alarm triggered by following cycles: CYCLE63 Reaction: Interpreter stop NC Start disable in this channel. Interface signals are set. Alarm display. © Siemens AG, 2009. All Rights Reserved 2-530 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 531 Definitions: Alarm triggered by following cycles: CYCLE63 Reaction: Interpreter stop NC Start disable in this channel. Interface signals are set. Alarm display. © Siemens AG, 2009. All Rights Reserved 2-531 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 532 Alarm triggered by following cycles: CYCLE63, CYCLE64 Reaction: Interpreter stop NC Start disable in this channel. Interface signals are set. Alarm display. © Siemens AG, 2009. All Rights Reserved 2-532 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 533 [Channel %1: ] block %2: Radius of the reference tool is too small Parameters: %1 = Channel number %2 = Block number, label © Siemens AG, 2009. All Rights Reserved 2-533 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 534 Interface signals are set. Alarm display. Remedy: - Modify contour programming Program Con- Clear alarm with the RESET key. Restart part program tinuation: © Siemens AG, 2009. All Rights Reserved 2-534 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 535 Alarm triggered by following cycles: CYCLE63 Reaction: Interpreter stop NC Start disable in this channel. Interface signals are set. Alarm display. Remedy: - Check parameter Z1 © Siemens AG, 2009. All Rights Reserved 2-535 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 536 Clear alarm with the RESET key. Restart part program tinuation: 61942 [Channel %1: ] Block %2: Helix violates contour Parameters: %1 = Channel number %2 = Block number, label © Siemens AG, 2009. All Rights Reserved 2-536 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 537 Alarm triggered by following cycles: CYCLE63, CYCLE64 Reaction: Interpreter stop NC Start disable in this channel. Interface signals are set. Alarm display. Remedy: - Delete double island contour © Siemens AG, 2009. All Rights Reserved 2-537 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 538 Definitions: Alarm triggered by following cycles: CYCLE63 Reaction: Interpreter stop NC Start disable in this channel. Interface signals are set. Alarm display. © Siemens AG, 2009. All Rights Reserved 2-538 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 539 No finishing allowance is programmed, although it is necessary for this machining. Reaction: Alarm display. Remedy: Programm a finishing allowance. Program Con- Clear alarm with the Delete key or NC START. tinuation: © Siemens AG, 2009. All Rights Reserved 2-539 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 540 Settable angles for manual rotary axes. 62181 [Channel %1: ] Block %2: Set rotary axis %4 [deg] Parameters: %1 = Channel number %2 = Block number, label © Siemens AG, 2009. All Rights Reserved 2-540 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 541 G500, rotations are already contained in the total basic WO or in the basic reference Error message 62187 can be masked -> see setting data 55410 $SCS_MILL_SWIVEL_ALARM_MASK © Siemens AG, 2009. All Rights Reserved 2-541 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 542 %1 = Channel number %2 = Block number, label channel number Definitions: The alarm is triggerd by the following cycles: CYCLE974, CYCLE977, CYCLE978, CYCLE979, CYCLE994 © Siemens AG, 2009. All Rights Reserved 2-542 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 543 Max. number of characters per line _PROTFORM[1] has been adjusted. Reaction: Alarm display. Remedy: Program Con- Clear alarm with the Delete key or NC START. tinuation: © Siemens AG, 2009. All Rights Reserved 2-543 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 544 %1 = Channel number %2 = Block number, label channel number Definitions: Alarm triggered by the following cycles: CYCLE961, CYCLE977, CYCLE978, CYCLE979, CYCLE996, CYCLE997, CYCLE998 © Siemens AG, 2009. All Rights Reserved 2-544 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 545 %1 = Channel number %2 = Block number, label channel number Definitions: Remedy: Program Con- Clear alarm with the Delete key or NC START. tinuation: © Siemens AG, 2009. All Rights Reserved 2-545 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 546 Clear alarm with the RESET key. Restart part program tinuation: 75015 [Channel %1: ] CLC: block %2 CLC(0) with active TOC Parameters: %1 = Channel number %2 = Block number © Siemens AG, 2009. All Rights Reserved 2-546 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 547 Remedy: Modify MD or the part program. Program Con- Clear alarm with the RESET key in all channels. Restart part program. tinuation: © Siemens AG, 2009. All Rights Reserved 2-547 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 548 Check position and form of the workpiece. If necessary, program further limits. Program Con- Clear alarm with the Delete key or NC START. tinuation: © Siemens AG, 2009. All Rights Reserved 2-548 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 549 Compare dynamic settings of involved axes. Check mechanical components of axes. Program Con- Clear alarm with the RESET key. Restart part program tinuation: © Siemens AG, 2009. All Rights Reserved 2-549 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 550 NC Stop on alarm. Remedy: Change current tool, if required. Program Con- Clear alarm with the RESET key. Restart part program tinuation: © Siemens AG, 2009. All Rights Reserved 2-550 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 551 On block interpretation incorrect tool parameters are detected: Reaction: Interpreter stop Alarm display. Remedy: Correct tool parameters. Program Con- Clear alarm with the RESET key. Restart part program tinuation: © Siemens AG, 2009. All Rights Reserved 2-551 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 552 NC Stop on alarm. Remedy: JOG traverse in opposite direction. Program Con- Clear alarm with the RESET key. Restart part program tinuation: © Siemens AG, 2009. All Rights Reserved 2-552 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 553 MD 28100 $MC_MM_NUM_CC_BLOCK_USER_MEM by 2 [KB] Reaction: Alarm display. Remedy: Modify the stated MD settings Program Con- Clear alarm with the RESET key. Restart part program tinuation: © Siemens AG, 2009. All Rights Reserved 2-553 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 554 Interface signals are set. Alarm display. NC Stop on alarm. Remedy: Correct machine data. Program Con- Switch control OFF - ON. tinuation: © Siemens AG, 2009. All Rights Reserved 2-554 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 555 NC Start disable in this channel. Interface signals are set. Alarm display. Remedy: If this error occurs, please contact us on the SINUMERIK Hotline of the SIEMENS AG, specifying the error number. Program Con- Clear alarm with the RESET key. Restart part program...
  • Page 556 Wait for completion of the current internal procedure. Then delete the alarm with NC START and con- tinue Program Con- Clear alarm with NC START or RESET key and continue the program. tinuation: © Siemens AG, 2009. All Rights Reserved 2-556 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 557 Remedy: Retract axis in JOG. Modify part program if necessary. Program Con- Clear alarm with the RESET key. Restart part program tinuation: © Siemens AG, 2009. All Rights Reserved 2-557 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 558 Remedy: 100013 Selected program already opened by another application Definitions: Remedy: 100014 No operating area configured for this access level Definitions: Remedy: © Siemens AG 2009 All Rights Reserved 2-558 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 559 Parameters: %1 = -- Definitions: Remedy: 100108 Write access not allowed in this state Definitions: Remedy: 100109 No block marked Definitions: Remedy: © Siemens AG 2009 All Rights Reserved 2-559 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 560 %1 = -- Definitions: Remedy: 100121 Value is too small for%nfield %1 Parameters: %1 = -- Definitions: Remedy: 100122 No input rights Definitions: Remedy: © Siemens AG 2009 All Rights Reserved 2-560 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 561 Tolerance not implemented: %1 Parameters: %1 = -- Definitions: Remedy: 100140 Please wait, reading file. (%1) Parameters: %1 = -- Definitions: Remedy: © Siemens AG 2009 All Rights Reserved 2-561 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 562 USB device no longer available, editing is%naborted. The last changes are lost. Definitions: Reaction: Alarm display. Remedy: 100156 USB device no longer available,%ncopying was aborted. Definitions: Reaction: Alarm display. © Siemens AG 2009 All Rights Reserved 2-562 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 563 The list image can not be generated, as this data is currently not available. Example: Local user data is not defined. Remedy: © Siemens AG 2009 All Rights Reserved 2-563 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 564 Error var. access: Variable address wrong %1 Parameters: %1 = -- Definitions: Remedy: 100406 Error var. access: Format unknown %1 Parameters: %1 = -- Definitions: Remedy: © Siemens AG 2009 All Rights Reserved 2-564 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 565 %1 = -- Definitions: Remedy: 100513 Stock removal DLL does not exist Definitions: Remedy: 100514 Stock removal DLL already started Definitions: Remedy: © Siemens AG 2009 All Rights Reserved 2-565 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...

  • Page 566: Hmi-Alarms

    Network driver error! (network connection correct?) Definitions: Remedy: 100653 Network driver error! (DHCP/IP address correct?) Definitions: Remedy: 100850 Note : PCU 20 memory limit exceeded Definitions: © Siemens AG 2009 All Rights Reserved 2-566 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 567 Parameters: %1 = -- %2 = -- Definitions: Remedy: 100918 Remote diagnostics: Error 08 -socket(device %2)-timeout Parameters: %1 = -- Definitions: Remedy: © Siemens AG 2009 All Rights Reserved 2-567 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 568 100937 Remote diagnostics: Connection established to %1 Parameters: %1 = -- Definitions: Remedy: 100938 Delete a connection in menu Start-up>>Log.drive>>Conn. Definitions: Remedy: © Siemens AG 2009 All Rights Reserved 2-568 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 569 Use a smaller value range for the operand address. 101017 No PLC input masks found ! Definitions: There are no *.plc input masks in the target system. Remedy: © Siemens AG 2009 All Rights Reserved 2-569 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 570 No controller disable on PI Start Definitions: Remedy: 101132 Impermissible value execution argument Definitions: Remedy: 101133 MDx120 CURRCTRL_GAIN could not be calculated Definitions: Remedy: © Siemens AG 2009 All Rights Reserved 2-570 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 571 Deleting the boot file in the start-up area, image drive machine data, was successful. Remedy: 101148 Controller MD calculated Definitions: Calculating the controller data in the start-up area, image drive machine data, was successful. © Siemens AG 2009 All Rights Reserved 2-571 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 572 The drive's current status does not permit this function. Remedy: 101160 Date and time of PLC set Definitions: In the PLC status, the time or date was changed. © Siemens AG 2009 All Rights Reserved 2-572 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 573 An error occurred during the SI data copying function; this caused the SI data to be copied incom- pletely or not at all. Remedy: © Siemens AG 2009 All Rights Reserved 2-573 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 574 An attempt was made to select the image of the NCK address in the start-up area. An error occured while determining the nodes on the bus. Due to inconsistent data, this image cannot be displayed. Remedy: © Siemens AG 2009 All Rights Reserved 2-574 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 575 101601 Impermissible parameter number Definitions: Remedy: 101602 Parameter value cannot be changed Definitions: Remedy: 101603 Low or high limit exceeded Definitions: Remedy: © Siemens AG 2009 All Rights Reserved 2-575 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 576 101616 Illegal format Definitions: Remedy: 101617 Number of values are not consistent Definitions: Remedy: 101618 Drive object does not exist Definitions: Remedy: © Siemens AG 2009 All Rights Reserved 2-576 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 577 Write access only in start-up state Parameter Reset (p10=30). Definitions: Remedy: 101633 Write access only in start-up state Safety (p10=95). Definitions: Remedy: © Siemens AG 2009 All Rights Reserved 2-577 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 578 101647 Parameter must not be written in download. Definitions: Remedy: 101648 Transfer of the control right is disabled via BI p806. Definitions: © Siemens AG 2009 All Rights Reserved 2-578 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 579 102003 No data found for archiving Definitions: Remedy: 102004 No name entered Definitions: Remedy: 102005 Data cannot be created here Definitions: Remedy: © Siemens AG 2009 All Rights Reserved 2-579 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 580 %1 = -- %2 = -- Definitions: Remedy: 102016 Operating area change disabled Definitions: Remedy: 102017 Please select drive/path for archive Definitions: Remedy: © Siemens AG 2009 All Rights Reserved 2-580 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 581 The following is valid up to SW 3.x: The faulty entry is deleted, and the cursor proceeds to the next field. As of SW 4.1: The faulty entry is retained, and the cursor remains at the field. © Siemens AG 2009 All Rights Reserved 2-581 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 582 After pressing the softkey "D No. +" or "D No. -" the next-highest or next-lowest cutting edge is searched for. If no other cutting edges are available, this message will be output. © Siemens AG 2009 All Rights Reserved 2-582 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 583 Configure the number of parameters per cutting edge via the machine data. 104016 No spindles available Definitions: No spindle was configured. Remedy: Configure a spindle via the machine data. © Siemens AG 2009 All Rights Reserved 2-583 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 584 Select another loading location. 104030 No more data found Definitions: All existing data was already displayed. Remedy: 104031 There is no preselected tool Definitions: Remedy: © Siemens AG 2009 All Rights Reserved 2-584 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 585 PA: Error on reading cutting edge parameters Definitions: Remedy: 104109 PA: Error on reading number of cutting edges Definitions: Remedy: 104110 PA: Error on reading tool Definitions: Remedy: © Siemens AG 2009 All Rights Reserved 2-585 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 586 PA: Error on reading spindle names Definitions: Remedy: 104124 PA: Error on reading tool type Definitions: Remedy: 104125 PA: Next tool has no cutting edges Definitions: Remedy: © Siemens AG 2009 All Rights Reserved 2-586 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 587 %1 = -- %2 = -- Definitions: Remedy: 104201 Error on setting/resetting semaphores Definitions: Remedy: 104202 Tool identifier not defined Definitions: Remedy: © Siemens AG 2009 All Rights Reserved 2-587 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 588 Remedy: 104215 Error on unloading tools Definitions: Remedy: 104216 Error on relocating tools Definitions: Remedy: 104217 Error on loading tools Definitions: Remedy: © Siemens AG 2009 All Rights Reserved 2-588 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 589 Remedy: 104231 Error on reading number of cutting edges Definitions: Remedy: 104232 Error on reading number of user cutting edges Definitions: Remedy: © Siemens AG 2009 All Rights Reserved 2-589 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 590 Definitions: Remedy: 104244 Error on reading user cutting edge data Definitions: Remedy: 104245 Error on writing user cutting edge data Definitions: Remedy: © Siemens AG 2009 All Rights Reserved 2-590 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 591 %1 = -- Definitions: The file name entered is already in this directory. Remedy: 105003 Workpiece %1 exists already Parameters: %1 = -- © Siemens AG 2009 All Rights Reserved 2-591 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 592 The file could not be renamed. Remedy: 105016 Error on deleting ! %1 Parameters: %1 = -- Definitions: The file could not be deleted. © Siemens AG 2009 All Rights Reserved 2-592 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 593 The program being executed is not identical to the program opened in the editor. Remedy: 105027 Selection is being made Definitions: Remedy: 105028 Selection is impossible Definitions: Remedy: © Siemens AG 2009 All Rights Reserved 2-593 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 594 105060 Please wait: initialization of cycles support Definitions: The cycle description files are interpreted and prepared for display on the screen. Remedy: © Siemens AG 2009 All Rights Reserved 2-594 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 595 Contents were saved in %1. Parameters: %1 = -- Definitions: Remedy: 105082 Selection of 2nd file not possible. Device was removed. Parameters: %1 = -- © Siemens AG 2009 All Rights Reserved 2-595 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 596 MCU: Command unknown Definitions: Remedy: 107032 MCU: Error in server management block Definitions: Remedy: 107033 MCU: No table management block available Definitions: Remedy: © Siemens AG 2009 All Rights Reserved 2-596 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 597 MCU: Transfer of traversing program terminated without errors! Definitions: Remedy: 107059 MCU: Transfer of traversing program aborted ! Definitions: Remedy: 107061 MCU: Program number exists already! Definitions: Remedy: © Siemens AG 2009 All Rights Reserved 2-597 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 598 MCU: Acknowledgment op code wrong (%1) ! Parameters: %1 = -- Definitions: Remedy: 107084 MCU: Drive not digital (%1) ! Parameters: %1 = -- Definitions: Remedy: © Siemens AG 2009 All Rights Reserved 2-598 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 599 MCU: PDU magnitude wrong (%1) ! Parameters: %1 = -- Definitions: Remedy: 107100 MCU: Unknown error has occurred (%1) ! Parameters: %1 = -- Definitions: © Siemens AG 2009 All Rights Reserved 2-599 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 600 No matching allocation found Definitions: Remedy: 108012 Zoom is empty Definitions: Remedy: 109000 New NCK address has been transferred to NCK Definitions: Remedy: © Siemens AG 2009 All Rights Reserved 2-600 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 601 Displacement: error in internal state Definitions: Remedy: 109011 Switchover: trace file cannot be created Definitions: Remedy: 109012 Operator units switchover, PLC timeout: 002 Definitions: Remedy: © Siemens AG 2009 All Rights Reserved 2-601 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 602 Alarm display. Remedy: Check parameters in the residual material cycle. Program Con- Clear alarm with the Delete key or NC START. tinuation: © Siemens AG 2009 All Rights Reserved 2-602 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 603 While the contour pocket was being calculated, an error occurred. The contour pocket cannot be cal- culated. The program cannot be started. Reaction: Alarm display. Remedy: Please contact the hotline of Siemens AG, A&D MC and provide with the error message. Program Con- Internal tinuation: 112100 Error on renumbering.%nInitial state restored.
  • Page 604 The operator is prompted to remove the specified swivel head from the spindle. Reaction: Alarm display. Remedy: Replace swivel head. When doing this, please follow the machine manufacturer's instructions. Program Con- Internal tinuation: © Siemens AG 2009 All Rights Reserved 2-604 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 605 Approval not possible, as axes have not%nbeen referenced! Definitions: In Safety Integrated a user acknowledgement can only be made after the reference point has been approached. Reaction: Alarm display. © Siemens AG 2009 All Rights Reserved 2-605 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 606 Data could not be written to the NC. Reaction: Alarm display. Remedy: Should the alarm be displayed again after a new try, please contact the hotline of Siemens AG, A&D Program Con- Clear alarm with the Delete key or NC START. tinuation:...
  • Page 607 Definitions: A system error has occurred. Reaction: Alarm display. Remedy: Please contact the hotline of Siemens AG, A&D MC and provide with the error message. Program Con- Clear alarm with the Delete key or NC START. tinuation: 112504 File does not exist or is faulty%n%1...
  • Page 608 Sequencer programming is not opened. Definitions: Option 'Sequencer programming' has not been set. Reaction: Alarm display. Remedy: The program is opened as G code. © Siemens AG 2009 All Rights Reserved 2-608 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 609 Definitions: A system error has occurred. Reaction: Alarm display. Remedy: Please contact the hotline of Siemens AG, A&D MC and provide with the error message. Program Con- Clear alarm with the Delete key or NC START. tinuation: 112604 Connection to the PLC broken off Definitions: Acknowledgement to the PLC user program, that the connection with the PCU has been broken off.
  • Page 610 Parameters: %1 = -- Definitions: Remedy: 113004 Insufficient dynamic memory Definitions: Remedy: 113005 Incorrect NC file positioning: %1 Parameters: %1 = -- © Siemens AG 2009 All Rights Reserved 2-610 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 611 Definitions: Remedy: 113016 No link to %1 Parameters: %1 = -- Definitions: Remedy: 113017 Incorrect DDE address: %1 Parameters: %1 = -- © Siemens AG 2009 All Rights Reserved 2-611 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 612 113028 You cannot insert here Definitions: Remedy: 113029 Mask '%1' being generated - please wait ... Parameters: %1 = -- Definitions: Remedy: © Siemens AG 2009 All Rights Reserved 2-612 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 613 Reaction: Alarm display. Remedy: Try again and, if possible, first close the area that could not be deactivated. Program Con- Internal tinuation: © Siemens AG 2009 All Rights Reserved 2-613 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 614 Check the function of the fan of the PCU module (fan defect). If the error is displayed again, please inform the authorized service personnel. © Siemens AG 2009 All Rights Reserved 2-614 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 615 Alarm text: Syntax error in alarm text file %1. Alarm texts are stored in files. One of these files could not be accessed properly. © Siemens AG 2009 All Rights Reserved 2-615 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 616 If this alarm is continuously present, a wide variety of faults may be the cause. (e.g. wire breakage, NC/PLC not ramped up, faulty address/data transfer rate configuration of one of the bus nodes, etc.). Program Con- Internal tinuation: © Siemens AG 2009 All Rights Reserved 2-616 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 617 The alarm disappears automatically as soon as a program is edited or simulated in the program area. The alarm can also be acknowledged manually via diagnostics. Program Con- Internal tinuation: © Siemens AG 2009 All Rights Reserved 2-617 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 618 In the event of an emergency stop, the program %1 can only be changed in the machine/program correction area. Parameters: %1 = Program name with path Definitions: Reaction: Alarm display. © Siemens AG 2009 All Rights Reserved 2-618 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 619 Bus%1.Slave%2: %3: First commissioning of SINAMICS required! Parameters: %1 = Bus number %2 = Slave address %3 = Name of the affected drive unit © Siemens AG 2009 All Rights Reserved 2-619 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 620 3. Return to factory settings of the affected drive unit, switch off/on control, drives and HMI, and then repeat the process leading to the alarm. 4. Contact Siemens AG, Industry Sector, I DT MC, Hotline (Phone/Fax: see Alarm 1000) regarding the error text.
  • Page 621 %1 = Name of the NCU according to NETNAMES.INI Definitions: The maximum number of channels of the specified NCU could not be determined. © Siemens AG 2009 All Rights Reserved 2-621 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 622 Time measuring of the configured workpiece requires at least the specified number of log files. Remedy: Set general machine data $MN_MM_PROTOC_NUM_FILES[%3] of NCU %1 to value %2. © Siemens AG 2009 All Rights Reserved 2-622 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 623 Close the open DAT file or the corresponding workpiece in MCSE, if required. 129940 Error in workpiece (%1). Parameters: %1 = Workpiece name © Siemens AG 2009 All Rights Reserved 2-623 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 624 A general error has occured that is specified in detail in log file "ITSx.LOG". The files are stored in sub-directory "SEditor" of the "TMP" directory in HMI Advanced. Remedy: Follow the instructions in log file "ITSx.LOG" or contact the Siemens hotline. 142000 Operator at the machine is waiting for support via remote diagnostics!
  • Page 625 Machine ready for remote diagnostics! %1 %2 %3 %4 Parameters: %1 = IP address for existing Internet connection via modem Definitions: Are triggered in "PLC Controlled" mode Reaction: Alarm display. © Siemens AG 2009 All Rights Reserved 2-625 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 626 Program Con- Internal tinuation: 149006 The job fetched from the server does not contain any data. Definitions: Remedy: Program Con- Internal tinuation: © Siemens AG 2009 All Rights Reserved 2-626 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 627 Remedy: Program Con- Internal tinuation: 149306 PLC monitor failed while generating the data access object, or there is a hotlink error. Definitions: © Siemens AG 2009 All Rights Reserved 2-627 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 628 Definitions: Remedy: Program Con- Internal tinuation: 149321 NC monitor canceled on account of missing parameters. Definitions: Remedy: Program Con- Internal tinuation: © Siemens AG 2009 All Rights Reserved 2-628 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 629 Remedy: The alarm can but need not be deleted as it is only visible in the alarm log. Program Con- Internal tinuation: © Siemens AG 2009 All Rights Reserved 2-629 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 630 Fault value (r0949, interpret hexadecimal): Only for internal Siemens troubleshooting. Remedy: - carry out a POWER ON (power off/on) for all components. - contact the Hotline. © Siemens AG 2009 All Rights Reserved 2-630 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 631 - check the selected component number (p7828). - check the DRIVE-CLiQ connection. - save suitable firmware file for download in the directory /siemens/sinamics/code/sac/. - after POWER ON has been carried out again for the DRIVE-CLiQ component, download the firm- ware again. Depending on p7826, the firmware will be automatically downloaded.
  • Page 632 - upgrade firmware to later version. - contact the Hotline. 201011 <location>Download interrupted Message value: Drive object: All objects Reaction: NONE Acknowledge: IMMEDIATELY © Siemens AG 2009 All Rights Reserved 2-632 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 633 - upgrade firmware to later version. - contact the Hotline. 201016 <location>Firmware changed Message value: Drive object: All objects Reaction: NONE Acknowledge: NONE © Siemens AG 2009 All Rights Reserved 2-633 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 634 03/2009 SINAMICS-Alarms Cause: At least one firmware file in directory /SIEMENS/SINAMICS/ has been changed without authorization with respect to version shipped from factory. No changes are permitted in this directory. Alarm value (r2124, interpret decimal): 0: Checksum of one file is incorrect.
  • Page 635 Save using the function "Copy RAM to ROM" or with p0977 = 1 so that all of the parameter files are again completely written to the memory card card. © Siemens AG 2009 All Rights Reserved 2-635 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 636 Message value: Drive object: All objects Reaction: A_INFEED: NONE (OFF2) SERVO: NONE (OFF1, OFF2, OFF3) VECTOR: NONE (OFF1, OFF2, OFF3) Acknowledge: IMMEDIATELY © Siemens AG 2009 All Rights Reserved 2-636 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 637 A parameter was changed in the drive system which means that it is necessary to save the parameters and re-boot (e.g. p0110). Remedy: - save the parameters (p0971/p0977). - carry out a POWER ON (power off/on) for all components. © Siemens AG 2009 All Rights Reserved 2-637 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...

  • Page 638: Sinamics-Alarms

    25: Drive object does not exist. 101: Presently de-activated. 104: Illegal value. 107: Write access not permitted when controller enabled. 108: Unit unknown. © Siemens AG 2009 All Rights Reserved 2-638 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 639 14: Drive status cannot be changed to Ready (p0947 and p0949). 15: Drive status cannot be changed to Drive Download. 16: Device status cannot be changed to Ready. © Siemens AG 2009 All Rights Reserved 2-639 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 640 The CompactFlash card and the device type do not match (e.g. a CompactFlash card for SINAMICS S is inserted in SINAMICS G). © Siemens AG 2009 All Rights Reserved 2-640 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 641 - remove the drive object from the target topology. 201064 <location>CU: Internal error (CRC) Message value: Drive object: All objects Reaction: NONE Acknowledge: NONE © Siemens AG 2009 All Rights Reserved 2-641 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 642 - use an additional Control Unit. 201107 <location>CU: Save to CompactFlash card unsuccessful Message value: Drive object: All objects Reaction: NONE Acknowledge: IMMEDIATELY © Siemens AG 2009 All Rights Reserved 2-642 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 643 An internal software error has occurred when initializing the terminal functions on the CU3xx, the TB30 or the TM31. Fault value (r0949, interpret hexadecimal): Only for internal Siemens troubleshooting. © Siemens AG 2009 All Rights Reserved 2-643 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 644 Too many different sampling times may have been set. Further values for internal Siemens troubleshooting. Remedy: - check the sampling time setting (p0112, p0115, p4099). - contact the Hotline. © Siemens AG 2009 All Rights Reserved 2-644 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 645 Fault value (r0949, interpret hexadecimal): Only for internal Siemens troubleshooting. Remedy: Increase the basic clock cycle of DRIVE-CLiQ communication. See also: p0112 (Sampling times pre-setting p0115) © Siemens AG 2009 All Rights Reserved 2-645 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 646 The parameters of the sampling times can also be changed with automatic calculations. Remedy: - check the DRIVE-CLiQ cables. - set a valid sampling time. See also: p0115, p0799, p4099 © Siemens AG 2009 All Rights Reserved 2-646 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 647 Fault value (r0949, interpret decimal): Only for internal Siemens troubleshooting. Remedy: - carry out a POWER ON. - replace the Control Unit. © Siemens AG 2009 All Rights Reserved 2-647 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 648 Update the firmware (p7828, p7829 and commissioning software). 201305 <location>Topology: Component number missing Message value: Drive object: All objects Reaction: NONE Acknowledge: IMMEDIATELY © Siemens AG 2009 All Rights Reserved 2-648 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 649 - de-activate the components involved (p0125 = 0, p0145 = 0, p0155 = 0, p0165 = 0). - re-insert the components involved. See also: p0105, p0125, p0145, p0155 © Siemens AG 2009 All Rights Reserved 2-649 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 650 TM54F_MA, TM54F_SL, VECTOR Reaction: NONE Acknowledge: NONE Cause: The inserted component has still not been initiated, as the pulses are enabled. Remedy: Pulse inhibit © Siemens AG 2009 All Rights Reserved 2-650 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 651 - dummy drive object numbers (255) are only permitted in the first partial list. 201323 <location>Topology: More than two partial lists created Message value: Drive object: All objects Reaction: NONE Acknowledge: NONE © Siemens AG 2009 All Rights Reserved 2-651 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 652 - bb = 0b hex = 11 dec: There is more than one motor with DRIVE-CLiQ for a parallel circuit. - cccc: Not used. © Siemens AG 2009 All Rights Reserved 2-652 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 653 - the parameters for the data sets are not correctly set. Alarm value (r2124, interpret decimal): Component number of the unassigned component. © Siemens AG 2009 All Rights Reserved 2-653 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 654 = 2: Component in combination with another component not permissible. Note: Pulse enable is prevented. Remedy: Remove the illegal components and restart the system. © Siemens AG 2009 All Rights Reserved 2-654 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 655 The combination of BLM and SLM is not permitted. aa = 06 hex = 6 dec: A CX32 was not directly connected to a permitted Control Unit. © Siemens AG 2009 All Rights Reserved 2-655 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 656 = connection number bb = component class aaaa = preliminary component number of a component included in the ring © Siemens AG 2009 All Rights Reserved 2-656 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 657 Component class and connection number are described in F01375. The drive system is no longer booted. In this state, the drive control (closed-loop) cannot be enabled. © Siemens AG 2009 All Rights Reserved 2-657 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 658 Component class and connection number are described in F01375. The drive system is no longer booted. In this state, the drive control (closed-loop) cannot be enabled. © Siemens AG 2009 All Rights Reserved 2-658 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 659 Component class and connection number are described in F01375. The drive system is no longer booted. In this state, the drive control (closed-loop) cannot be enabled. © Siemens AG 2009 All Rights Reserved 2-659 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 660 Component class and connection number are described in F01375. The drive system is no longer booted. In this state, the drive control (closed-loop) cannot be enabled. © Siemens AG 2009 All Rights Reserved 2-660 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 661 Component class and connection number are described in F01375. The drive system is no longer booted. In this state, the drive control (closed-loop) cannot be enabled. © Siemens AG 2009 All Rights Reserved 2-661 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 662 Component class and component type are described in F01375. The drive system is no longer booted. In this state, the drive control (closed-loop) cannot be enabled. © Siemens AG 2009 All Rights Reserved 2-662 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 663 The component class is described in F01375. The drive system is no longer booted. In this state, the drive control (closed-loop) cannot be enabled. © Siemens AG 2009 All Rights Reserved 2-663 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 664 Component class and connection number are described in F01375. The drive system is no longer booted. In this state, the drive control (closed-loop) cannot be enabled. © Siemens AG 2009 All Rights Reserved 2-664 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 665 NONE Acknowledge: IMMEDIATELY Cause: When writing the target topology, a duplicate connection between two components was detected. Fault value (r0949, interpret hexadecimal): © Siemens AG 2009 All Rights Reserved 2-665 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 666 - check that the Sensor Module is working properly. Note: Under "Topology --> Topology view" the commissioning software offers improved diagnostics capa- bility (e.g. setpoint/actual value comparison). © Siemens AG 2009 All Rights Reserved 2-666 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 667 The topology comparison has detected a controller extension 32 (CX32) in the target topology that is not available in the actual topology. Alarm value (r2124, interpret decimal): Component number of the additional target components. © Siemens AG 2009 All Rights Reserved 2-667 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 668 - check that the option board is functioning correctly Note: Under "Topology --> Topology view" the commissioning software offers improved diagnostics capa- bility (e.g. setpoint/actual value comparison). © Siemens AG 2009 All Rights Reserved 2-668 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 669 An interconnection contained in the telegram was not able to be established. Fault value (r0949, interpret decimal): Parameter receiver that should be changed. Remedy: Establish another interconnection. © Siemens AG 2009 All Rights Reserved 2-669 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 670 Parameter number to which an interconnection should be made (connector output). Remedy: Interconnect this connector input with a connector output having a float data type. © Siemens AG 2009 All Rights Reserved 2-670 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 671 None necessary. 201514 <location>BICO: Error when writing during a reconnect Message Parameter: %1 value: Drive object: All objects Reaction: NONE Acknowledge: NONE © Siemens AG 2009 All Rights Reserved 2-671 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 672 - carry out diagnostics for fault F01611. Note: CU: Control Unit MM: Motor Module SI: Safety Integrated STO: Safe Torque Off / SH: Safe standstill © Siemens AG 2009 All Rights Reserved 2-672 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 673 - check the causes of STO selection in r9772. Active SMM functions (p9501=1) can also cause STO to be selected. - replace the Motor Module involved. © Siemens AG 2009 All Rights Reserved 2-673 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 674 The "Safe Stop 1" (SS1) function has been selected on the Control Unit (CU) and is active. Note: This message does not result in a safety stop response. © Siemens AG 2009 All Rights Reserved 2-674 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 675 The following causes may apply to fault values: - motor cable is not shielded correctly. - defect in control circuit of the Motor Module. © Siemens AG 2009 All Rights Reserved 2-675 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 676 - when de-activating the safety functions, p9501 or p9503 are not deleted. 2002: Enable of safety-related functions between the Control Unit and Motor Module differ (p9601 not equal to p9801). © Siemens AG 2009 All Rights Reserved 2-676 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 677 <location>SI CU: Synchronization safety time slices unsuccessful Message value: Drive object: A_INF, B_INF, CU_LINK, S_INF, SERVO, TM41, TM54F_MA, TM54F_SL, VECTOR Reaction: OFF2 Acknowledge: IMMEDIATELY (POWER ON) © Siemens AG 2009 All Rights Reserved 2-677 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 678 108: The parameterized actual value sensing clock cycle cannot be set on this component © Siemens AG 2009 All Rights Reserved 2-678 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 679 - check the PROFIBUS configuration of the safety slot on the master side and, if necessary, correct. - upgrade the Control Unit software. © Siemens AG 2009 All Rights Reserved 2-679 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 680 <location>SI CU: Write request for parameter rejected Message value: Drive object: A_INF, B_INF, S_INF, SERVO, TM41, TM54F_MA, TM54F_SL, VECTOR Reaction: OFF2 Acknowledge: IMMEDIATELY (POWER ON) © Siemens AG 2009 All Rights Reserved 2-680 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 681 - use a Motor Module that supports the safety-related functions. - upgrade the Motor Module software. Note: CU: Control Unit MM: Motor Module SI: Safety Integrated © Siemens AG 2009 All Rights Reserved 2-681 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 682 10: For an encoder used for Safety Integrated, not all of the Drive Data Sets (DDS) are assigned to the same Encoder Data Set (EDS) (p0187 ... p0189). © Siemens AG 2009 All Rights Reserved 2-682 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 683 - check whether there is a DRIVE-CLiQ communication error between the Control Unit and the Motor Module involved and, if required, carry out a diagnostics routine for the faults identified. Note: SI: Safety Integrated © Siemens AG 2009 All Rights Reserved 2-683 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 684 Correct the parameter value. 201682 <location>SI Motion CU: Monitoring function not supported Message value: Drive object: SERVO, VECTOR Reaction: OFF2 Acknowledge: IMMEDIATELY (POWER ON) © Siemens AG 2009 All Rights Reserved 2-684 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 685 201685 <location>SI Motion CU: Safely-limited speed limit value too high Message value: Drive object: SERVO, VECTOR Reaction: OFF2 Acknowledge: IMMEDIATELY (POWER ON) © Siemens AG 2009 All Rights Reserved 2-685 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 686 See also: p9505 (SI Motion SCA (SN) modulo value (Control Unit)) 201688 <location>SI Motion CU: Actual value synchronization not permissible Message value: Drive object: SERVO, VECTOR Reaction: OFF2 Acknowledge: IMMEDIATELY (POWER ON) © Siemens AG 2009 All Rights Reserved 2-686 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 687 Re fault value = 1: - deselect functions that are not required and that take up memory space in the NVRAM. - contact the Hotline. © Siemens AG 2009 All Rights Reserved 2-687 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 688 The signal source for initiation is parameterized in BI: p9705. Note: SI: Safety Integrated See also: p9705 (SI Motion: Test stop signal source) © Siemens AG 2009 All Rights Reserved 2-688 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 689 - subsequent response to the message C01714 "SI Motion CU: Safely-Limited Speed exceeded". - subsequent response to the message C01701 "SI Motion CU: STOP B initiated". © Siemens AG 2009 All Rights Reserved 2-689 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 690 The actual position has distanced itself further from the target position than the standstill tolerance. The drive is shut down by the message C01701 "SI Motion: STOP B initiated". © Siemens AG 2009 All Rights Reserved 2-690 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 691 - motion monitoring functions with SINUMERIK: Via the machine control panel Note: SI: Safety Integrated SOS: Safe Operating Stop / SBH: Safe operating stop © Siemens AG 2009 All Rights Reserved 2-691 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 692 Message value (r9749, interpret decimal): 0 to 999: Number of the cross-checked data that resulted in this fault. Fault values, which are not listed below, are intended solely for Siemens internal troubleshooting. 0: Stop request from the other monitoring channel.
  • Page 693 5066: A time monitoring error (timeout) was identified when receiving the PROFIsafe telegram. 6000 ... 6166: PROFIsafe message values (PROFIsafe driver for PROFIBUS DP V1/V2 and PROFI- NET). © Siemens AG 2009 All Rights Reserved 2-693 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 694 03/2009 SINAMICS-Alarms Message values 6000, 6072: - an internal software error has occurred (only for internal Siemens troubleshooting). Message values 6064 ... 6071: - Error when evaluating the F parameters. The values of the transferred F parameters do not match the expected values in the PROFIsafe driver.
  • Page 695 Module involved and, if required, carry out a diagnostics routine for the faults identified. Re fault value = 6166: - check the configuration and communication at the PROFIsafe slave. © Siemens AG 2009 All Rights Reserved 2-695 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 696 - motion monitoring functions integrated in the drive: Via Terminal Module 54F (TM54F) or PROFIsafe - motion monitoring functions with SINUMERIK: Via the machine control panel. © Siemens AG 2009 All Rights Reserved 2-696 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 697 The test stop is active. Remedy: None necessary. The message is withdrawn when the test stop is finished. Note: SI: Safety Integrated © Siemens AG 2009 All Rights Reserved 2-697 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 698 <location>CU DRIVE-CLiQ: POWER ON due to basic sampling times Message value: Drive object: All objects Reaction: A_INFEED: OFF2 (OFF1) SERVO: OFF2 (IASC/DCBRAKE, OFF1) VECTOR: OFF2 (IASC/DCBRAKE, OFF1) Acknowledge: POWER ON © Siemens AG 2009 All Rights Reserved 2-698 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 699 201901 <location>PROFIBUS: Parameterizing telegram error Message value: Drive object: All objects Reaction: NONE Acknowledge: NONE © Siemens AG 2009 All Rights Reserved 2-699 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 700 IF1: Interface 1 PB: PROFIBUS PN: PROFINET 201903 <location>COMM INT: Receive configuration data invalid Message value: Drive object: All objects Reaction: NONE Acknowledge: NONE © Siemens AG 2009 All Rights Reserved 2-700 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 701 - check the bus and master for utilization level (e.g. bus cycle time Tdp was set too short). Note: IF1: Interface 1 PB: PROFIBUS PN: PROFINET © Siemens AG 2009 All Rights Reserved 2-701 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 702 - upgrade firmware to later version. - contact the Hotline. 201920 <location>PROFIBUS: Interruption cyclic connection Message value: Drive object: All objects Reaction: NONE Acknowledge: NONE © Siemens AG 2009 All Rights Reserved 2-702 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 703 See also: p0115 201932 <location>IF1: PB/PN clock cycle synchronization missing for DSC Message value: Drive object: SERVO, TM41 Reaction: NONE Acknowledge: NONE © Siemens AG 2009 All Rights Reserved 2-703 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 704 -.the master is sending an irregular global control telegram. - the master is using another clock synchronous DP clock cycle than was transferred to the slave in the parameterizing telegram. © Siemens AG 2009 All Rights Reserved 2-704 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 705 - check the PROFIBUS cables. - check the state of the Publisher that has the aborted connection. See also: r2077 (PROFIBUS diagnostics peer-to-peer data transfer addresses) © Siemens AG 2009 All Rights Reserved 2-705 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 706 Alarm value (r2124, interpret decimal): Only for internal Siemens troubleshooting. © Siemens AG 2009 All Rights Reserved 2-706 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 707 All objects Reaction: NONE Acknowledge: NONE Cause: The drive object specified for connection does not exist. See also: p4815 (Function generator drive number) © Siemens AG 2009 All Rights Reserved 2-707 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 708 - remove the cause of this alarm. - restart the function generator. 202009 <location>Function generator: Illegal mode Message value: Drive object: All objects Reaction: NONE Acknowledge: NONE © Siemens AG 2009 All Rights Reserved 2-708 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 709 Fetch the master control to the specified drive object and set all enable signals. Note: The alarm is reset as follows: - remove the cause of this alarm. - restart the function generator. © Siemens AG 2009 All Rights Reserved 2-709 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 710 The selected pulse width is too high. The pulse width must be less than the period duration. See also: p4822 (Function generator pulse width) © Siemens AG 2009 All Rights Reserved 2-710 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 711 Function generator bandwidth p4830: Function generator time slice clock cycle See also: p4823 (Function generator bandwidth), p4830 (Function generator time slice cycle) © Siemens AG 2009 All Rights Reserved 2-711 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 712 Increase the value for the trace cycle. 202057 <location>Trace: Time slice clock cycle invalid Message value: Drive object: All objects Reaction: NONE Acknowledge: NONE © Siemens AG 2009 All Rights Reserved 2-712 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 713 See also: p4730, p4731, p4732, p4733 Remedy: - specify the signal to be traced. - check whether the relevant signal can be traced. © Siemens AG 2009 All Rights Reserved 2-713 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 714 IMMEDIATELY Cause: The trace was deleted due to the fact that the units were changed over or the reference parameters changed. Remedy: © Siemens AG 2009 All Rights Reserved 2-714 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 715 IMMEDIATELY (POWER ON) Cause: An internal software error has occurred within an OA application. Fault value (r0949, interpret hexadecimal): Only for internal Siemens troubleshooting. © Siemens AG 2009 All Rights Reserved 2-715 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 716 Carry out a POWER ON. 203505 <location>TM: Analog input wire breakage Message value: Drive object: All objects Reaction: OFF1 (OFF2) Acknowledge: IMMEDIATELY (POWER ON) © Siemens AG 2009 All Rights Reserved 2-716 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 717 - check whether the sampling time of the drive object involved is not equal to zero (p4099[0]). 205000 <location>Power unit: Heat sink overtemperature Message value: Drive object: A_INF, B_INF, S_INF, SERVO, VECTOR Reaction: NONE Acknowledge: NONE © Siemens AG 2009 All Rights Reserved 2-717 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 718 The alarm threshold for the overtemperature of the rectifier has been reached. The response is set using p0290. If the temperature of the rectifier increases by an additional 5 K, then fault F30037 is initiated. © Siemens AG 2009 All Rights Reserved 2-718 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 719 (r0293) (for chassis power units only). Depending on p0290, a suitable overload response is initiated. See also: r0037, r0293 (Power unit alarm threshold model temperature) © Siemens AG 2009 All Rights Reserved 2-719 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 720 - inhibit the pulses of the faulted power unit (p7001). - check the DC link connecting cables. - the DC link voltage measurement is incorrect and must be calibrated or renewed. © Siemens AG 2009 All Rights Reserved 2-720 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 721 Parameter in which the first different version number was detected. Remedy: For parallel circuit configurations, only Voltage Sensing Modules (VSM) with identical EEPROM ver- sions may be used. © Siemens AG 2009 All Rights Reserved 2-721 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 722 9) The DC link has either a ground fault or a short-circuit. 10) The pre-charging circuit is possibly defective (only for chassis units). See also: p0210, p0857 © Siemens AG 2009 All Rights Reserved 2-722 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 723 Upgrade the firmware for the power unit to a later version. See also: r0192 (Power unit firmware properties), p0220 (Infeed line filter type) © Siemens AG 2009 All Rights Reserved 2-723 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 724 - if failed in operation, carefully note the previous alarm messages A6205 with alarm values. See also: p3463 (Infeed, line angle change, phase failure detection) © Siemens AG 2009 All Rights Reserved 2-724 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 725 - note the previous alarm messages A6205 with alarm values. 206210 <location>Infeed: Summation current too high Message value: Drive object: A_INF, B_INF, S_INF Reaction: OFF2 (OFF1) Acknowledge: IMMEDIATELY (POWER ON) © Siemens AG 2009 All Rights Reserved 2-725 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 726 - check the normalization of the filter current measurement using the VSM (p3670). - check the line filter capacitors and if required, replace the line filter. See also: p0221, p3660, p3670, p3676 © Siemens AG 2009 All Rights Reserved 2-726 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 727 - the internal fan of the filter module is defective. If required, replace the fan. - defective temperature switch of the filter module. If required, replace the filter module. © Siemens AG 2009 All Rights Reserved 2-727 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 728 See also: p0210 (Drive unit line supply voltage) 206310 <location>Supply voltage (p0210) incorrectly parameterized Message value: Drive object: SERVO Reaction: NONE (OFF1, OFF2) Acknowledge: IMMEDIATELY (POWER ON) © Siemens AG 2009 All Rights Reserved 2-728 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 729 - check the interconnection to control the multiplexer (CI: p3572). - check the signal source signal value of the BICO interconnection. See also: p3572 (Master/slave active current setpoint, multiplexer selection) © Siemens AG 2009 All Rights Reserved 2-729 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 730 The infeed remains in the operating (run) state and alarm A06351 is output. This signifies a critical operational fault. Alarm value (r2124, floating point): Current line frequency determined. See also: p0285 (Line supply frequency undershot, alarm threshold) © Siemens AG 2009 All Rights Reserved 2-730 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 731 - check the DC link for a ground fault. 206602 <location>Infeed: Current offset measurement not possible Message value: Drive object: A_INF, B_INF, S_INF Reaction: NONE Acknowledge: NONE © Siemens AG 2009 All Rights Reserved 2-731 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 732 - reduce the power drawn, avoid step-like load changes - for ALM: Adapt the controller parameterization, e.g. using an automatic line supply identification (p3410 = 4, 5). © Siemens AG 2009 All Rights Reserved 2-732 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 733 See also: r3685 (Digital Braking Module: Pre-alarm I2t shutdown) Remedy: Reduce the number of braking operations. 206906 <location>Braking Module internal fault Message value: Drive object: B_INF Reaction: NONE Acknowledge: IMMEDIATELY © Siemens AG 2009 All Rights Reserved 2-733 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 734 - replace the unit. 207011 <location>Drive: Motor overtemperature Message value: Drive object: SERVO, VECTOR Reaction: OFF2 (NONE, OFF1, OFF3, STOP1, STOP2) Acknowledge: IMMEDIATELY © Siemens AG 2009 All Rights Reserved 2-734 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 735 See also: r0035, p0600, p0601, p0607, p4600, p4601, p4602, p4603, r4620 207016 <location>Drive: Motor temperature sensor fault Message value: Drive object: SERVO, VECTOR Reaction: OFF1 (NONE, OFF2, OFF3, STOP1, STOP2) Acknowledge: IMMEDIATELY © Siemens AG 2009 All Rights Reserved 2-735 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 736 -26: Mode has an undefined value. -27: A value was entered as string in the tag value that is not "DEFAULT". -31: Entered drive object type unknown. © Siemens AG 2009 All Rights Reserved 2-736 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 737 See also: p0640, p1082, p1300, p1800 Remedy: It is not necessary to change the parameters as they have already been correctly limited. © Siemens AG 2009 All Rights Reserved 2-737 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 738 (Selecting the system of units), p0595 (Selecting technological units) Remedy: Check the adapted parameter values and if required correct. See also: r9451 (Units changeover adapted parameters) © Siemens AG 2009 All Rights Reserved 2-738 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 739 See also: r0110, r0111, p0112, p0115 207200 <location>Drive: Master control ON/OFF1 command present Message value: Drive object: A_INF, B_INF, S_INF, SERVO, TM41, VECTOR Reaction: NONE Acknowledge: NONE © Siemens AG 2009 All Rights Reserved 2-739 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 740 See also: p0860 (Line cont. fdbk sig), p0861 (Line contactor monitoring time) 207311 <location>Bypass motor switch Message Fault cause: %1 bin value: Drive object: SERVO, VECTOR Reaction: OFF2 Acknowledge: IMMEDIATELY © Siemens AG 2009 All Rights Reserved 2-740 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 741 - check the switch 207320 <location>Drive: Automatic restart interrupted Message value: Drive object: A_INF, B_INF, S_INF, SERVO, VECTOR Reaction: OFF2 Acknowledge: IMMEDIATELY © Siemens AG 2009 All Rights Reserved 2-741 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 742 (p1780.3 = 0, p1780.8 = 0, p1780.9 = 0). 207330 <location>Flying restart: Measured search current too low Message value: Drive object: VECTOR Reaction: OFF2 (NONE, OFF1) Acknowledge: IMMEDIATELY © Siemens AG 2009 All Rights Reserved 2-742 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 743 - disable the Vdc max controller If the ramp-down times are not to be changed: - use a chopper or regenerative feedback unit © Siemens AG 2009 All Rights Reserved 2-743 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 744 - disable the DC link voltage monitoring (p1240, p1280 = 0). 207404 <location>Drive: Upper DC link voltage threshold reached Message value: Drive object: SERVO Reaction: OFF2 (NONE, OFF1, OFF3) Acknowledge: IMMEDIATELY © Siemens AG 2009 All Rights Reserved 2-744 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 745 (reference) speed. 207410 <location>Drive: Current controller output limited Message value: Drive object: SERVO, VECTOR Reaction: OFF2 (NONE, OFF1) Acknowledge: IMMEDIATELY © Siemens AG 2009 All Rights Reserved 2-745 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 746 - check power unit. 207412 <location>Drive: Commutation angle incorrect (motor model) Message value: Drive object: SERVO, VECTOR Reaction: ENCODER (NONE, OFF2) Acknowledge: IMMEDIATELY © Siemens AG 2009 All Rights Reserved 2-746 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 747 (p1982 = 0). 207414 <location>Drive: Encoder serial number changed Message value: Drive object: SERVO Reaction: ENCODER (NONE, OFF2) Acknowledge: IMMEDIATELY © Siemens AG 2009 All Rights Reserved 2-747 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 748 Quick magnetizing (p1401.6) for flux build-up control (p1401.2). cc = 03 hex = 3 dec: Quick magnetizing (p1401.6) for Rs identification after restart (p0621 = 2). © Siemens AG 2009 All Rights Reserved 2-748 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 749 The Shannon frequency is calculated according to the following formula: 0.5 / p0115[1] Remedy: - reduce the natural frequency of PT2 element for reference model (p1433). - reduce the speed controller sampling time (p0115[1]). © Siemens AG 2009 All Rights Reserved 2-749 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 750 - check the limit value and monitoring time (p3778, p3779). 207429 <location>Drive: DSC without encoder not possible Message value: Drive object: SERVO Reaction: OFF2 Acknowledge: IMMEDIATELY (POWER ON) © Siemens AG 2009 All Rights Reserved 2-750 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 751 NONE (OFF1, OFF2, OFF3) Acknowledge: IMMEDIATELY Cause: The changeover to closed-loop control with encoder is not possible as the encoder has not been unparked. © Siemens AG 2009 All Rights Reserved 2-751 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 752 - reduce maximum acceleration or maximum deceleration (p2572, p2573). See also: p2572 (EPOS maximum acceleration), p2573 (EPOS maximum deceleration), p2574 (EPOS jerk limiting) © Siemens AG 2009 All Rights Reserved 2-752 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 753 Set the reference point coordinate to a lower value than specified in the fault value. See also: p2598 (EPOS reference point coordinate, signal source), p2599 (EPOS reference point coordinate value) © Siemens AG 2009 All Rights Reserved 2-753 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 754 - reset position tracking, position (p2720.2 = 1). - de-select encoder commissioning (p0010 = 0). The fault should then be acknowledged and the absolute encoder adjusted. © Siemens AG 2009 All Rights Reserved 2-754 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 755 - position monitoring time parameterized too short (p2545). - position loop gain too low (p2538). - position loop gain too high (instability/oscillation, p2538). - drive mechanically locked. © Siemens AG 2009 All Rights Reserved 2-755 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 756 Remedy: - reduce the maximum velocity (p2571). - increase the sampling time for positioning (p0115[5]). © Siemens AG 2009 All Rights Reserved 2-756 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 757 - use an external encoder zero mark (equivalent zero mark) (p0495). See also: p0495 (Equivalent zero mark, input terminal), p2609 (EPOS search for reference, max. dis- tance ref. cam and zero mark) © Siemens AG 2009 All Rights Reserved 2-757 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 758 Resolve the reason as to why the edge is missing at binector input (BI: p2632). 207464 <location>EPOS: Traversing block is inconsistent Message value: Drive object: SERVO, VECTOR Reaction: OFF1 (OFF2, OFF3) Acknowledge: IMMEDIATELY © Siemens AG 2009 All Rights Reserved 2-758 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 759 Number of the traversing block with a jump destination that does not exist. Remedy: - correct the traversing block. - add the missing traversing block. © Siemens AG 2009 All Rights Reserved 2-759 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 760 Alarm value (r2124, interpret decimal): Number of the traversing block with the illegal positioning mode. Remedy: Correct the traversing block. © Siemens AG 2009 All Rights Reserved 2-760 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 761 SERVO, VECTOR Reaction: NONE Acknowledge: NONE Cause: In the current traversing operation, the target position is greater than the software limit switch plus. © Siemens AG 2009 All Rights Reserved 2-761 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 762 See also: p2579 (EPOS software limit switch plus signal source), p2581 (EPOS software limit switch plus), p2582 (EPOS software limit switch activation) © Siemens AG 2009 All Rights Reserved 2-762 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 763 Connect a 1 signal to the binector input "do not reject traversing task/reject traversing task" (BI: p2641) and re-start motion. See also: p2641 (EPOS reject traversing task (0 signal)) © Siemens AG 2009 All Rights Reserved 2-763 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 764 For a negative traversing direction, the STOP cam plus was reached - i.e. the wiring of the STOP cam is incorrect. See also: p2570 (EPOS STOP cam plus) © Siemens AG 2009 All Rights Reserved 2-764 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 765 To changeover the drive data set, initially, exit the "operation" mode. 207495 <location>LR: Reference function interrupted Message value: Drive object: SERVO, VECTOR Reaction: NONE Acknowledge: NONE © Siemens AG 2009 All Rights Reserved 2-765 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 766 4100: The measuring pulse frequency is too high. > 50000: The measuring clock cycle is not a multiple integer of the position controller clock cycle. © Siemens AG 2009 All Rights Reserved 2-766 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 767 The index of the motor data set associated with the drive data set should be entered into p0186. See also: p0186 (Motor Data Sets (MDS) number) © Siemens AG 2009 All Rights Reserved 2-767 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 768 In the drive data sets, no longer assign MDS/EDS using p0186, p0187, p0188, p0189 or set a valid component number. See also: p0131, p0141, p0142, p0186, p0187, p0188, p0189 © Siemens AG 2009 All Rights Reserved 2-768 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 769 (p0141) must have different values within a drive object. The following must apply: p0141[0] not equal to p0141[1] not equal to ... not equal to p0141[n] © Siemens AG 2009 All Rights Reserved 2-769 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 770 Alarm value (r2124, interpret decimal): The lower 16 bits indicate the first DDS and the upper 16 bits indicate the second DDS. © Siemens AG 2009 All Rights Reserved 2-770 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 771 Set the speed lower than the speed at the start of field weakening (r0063 < p0348). Re alarm value = 2, 3: Check the feedback signals of the contactor involved. © Siemens AG 2009 All Rights Reserved 2-771 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 772 The motor encoder used does not supply an absolute commutation angle. yyyy = 2 dec: The selected ratio of the measuring gear does not match the motor pole pair number. © Siemens AG 2009 All Rights Reserved 2-772 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 773 = 0: incorrect parameter is p0430 cc = 1: incorrect parameter is p0437 dd: reserved (always 0) © Siemens AG 2009 All Rights Reserved 2-773 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 774 - reduce the multiturn resolution (p0412). See also: p0412 (Measuring gear, rotary absolute gearbox, revolutions, virtual), p0419 (Fine resolu- tion absolute value Gx_XIST2 (in bits)) © Siemens AG 2009 All Rights Reserved 2-774 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 775 Message Encoder data set: %1 value: Drive object: SERVO, VECTOR Reaction: OFF2 (IASC/DCBRAKE, NONE, OFF1, OFF3, STOP1, STOP2) Acknowledge: IMMEDIATELY (POWER ON) © Siemens AG 2009 All Rights Reserved 2-775 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 776 This alarm is only output if p0480[1] is not equal to zero. Remedy: Acknowledge the encoder error using the encoder control word (G2_STW.15 = 1). © Siemens AG 2009 All Rights Reserved 2-776 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 777 Encoderless operation is active due to a fault (r1407.13). The required response when an encoder fault occurs is parameterized in p0491. See also: p0491 (Motor encoder fault response ENCODER) Remedy: © Siemens AG 2009 All Rights Reserved 2-777 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 778 4100: The measuring pulse frequency is too high. 4200: The PROFIBUS clock cycle is not a multiple of integer of the position controller clock cycle. © Siemens AG 2009 All Rights Reserved 2-778 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 779 See also: p2502 (LR encoder assignment) 207584 <location>Encoder 1: Position setting value activated Message value: Drive object: SERVO, VECTOR Reaction: NONE Acknowledge: NONE © Siemens AG 2009 All Rights Reserved 2-779 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 780 (p0400 = 0) or invalid data (e.g. p0408 = 0). Remedy: Check the drive data sets, encoder data sets. See also: p0187, p0188, p0189, p0400, p2502 © Siemens AG 2009 All Rights Reserved 2-780 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 781 The value range (-2147483648 ... 2147483647) for the position actual value representation was exceeded. When the overflow occurs, the "referenced" or "adjustment absolute measuring system" status is reset. © Siemens AG 2009 All Rights Reserved 2-781 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 782 - reduce the length unit (LU) per load revolution for rotary encoders (p2506). - increase the fine resolution of absolute position actual values (p0419). © Siemens AG 2009 All Rights Reserved 2-782 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 783 <location>Encoder 1: Adjustment not possible Message Drive data set: %1 value: Drive object: SERVO, VECTOR Reaction: OFF1 (NONE, OFF2, OFF3) Acknowledge: IMMEDIATELY © Siemens AG 2009 All Rights Reserved 2-783 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 784 The maximum encoder value times the factor to convert the absolute position (r0483 and/or r2723) from increments to length units (LU) has exceeed the value range (-2147483648 ... 2147483647) for displaying the position actual value. © Siemens AG 2009 All Rights Reserved 2-784 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 785 - increase the up ramp (p1318) or reduce the load. - check the motor and motor cables for short-circuit and ground fault. - check the Motor Module and motor combination. © Siemens AG 2009 All Rights Reserved 2-785 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 786 Alarm threshold for I2t overload (p0294) of the power unit exceeded. The response parameterized in p0290 becomes active. See also: p0290 (Power unit overload response) © Siemens AG 2009 All Rights Reserved 2-786 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 787 (A_Infeed, B_Infeed, S_Infeed), the type of construction/design (booksize, chassis) or the voltage class differ between the old and new power units. © Siemens AG 2009 All Rights Reserved 2-787 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 788 - wait until the infeed has completed the line supply identification routine. See also: p0857 (Power unit monitoring time), p0864 (Infeed operation) © Siemens AG 2009 All Rights Reserved 2-788 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 789 A_INFEED: OFF2 (NONE, OFF1) SERVO: OFF2 (IASC/DCBRAKE, NONE, OFF1, OFF3, STOP1, STOP2) VECTOR: OFF2 (IASC/DCBRAKE, NONE, OFF1, OFF3, STOP1, STOP2) Acknowledge: IMMEDIATELY (POWER ON) © Siemens AG 2009 All Rights Reserved 2-789 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 790 This signal can also be initiated if the speed actual value is oscillating and the speed controller output repeatedly goes to its limit. See also: p2175, p2177 © Siemens AG 2009 All Rights Reserved 2-790 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 791 - check r1087 and if required, correct p1082, CI:p1088 and p2162. 207902 <location>Drive: Motor stalled Message value: Drive object: SERVO Reaction: OFF2 (NONE, OFF1, OFF3, STOP1, STOP2) Acknowledge: IMMEDIATELY © Siemens AG 2009 All Rights Reserved 2-791 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 792 This must be connected to the same motor that is controlled for the data set changeover. If there is no fault, then the fault tolerance (p1744 and p0492) can be increased. © Siemens AG 2009 All Rights Reserved 2-792 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 793 - for closed-loop torque control: The speed setpoint should track the speed actual value. - correct the encoder pulse number in p0408 or mount the correct tachometer. © Siemens AG 2009 All Rights Reserved 2-793 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 794 204: Internal voltage protection: The activation (p1231 = 4) is not given for all motor data sets with synchronous motors (p0300 = 2xx, 4xx). © Siemens AG 2009 All Rights Reserved 2-794 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 795 (e.g. as a result of loads that move the motor or another coupled motor). Remedy: None necessary. This a note for the user. © Siemens AG 2009 All Rights Reserved 2-795 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 796 The difference between the excitation current actual value and setpoint has exceeded the tolerance: abs(r1641 - r1626) > p3201 + p3202 The cause of this fault is again reset for abs(r1641 - r1626) < p3201. © Siemens AG 2009 All Rights Reserved 2-796 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 797 NONE Acknowledge: NONE Cause: The torque deviates from the torque/speed envelope characteristic in the positive direction (too high). Remedy: Adapt the load. © Siemens AG 2009 All Rights Reserved 2-797 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 798 Alarm value (r2124, interpret decimal): Number of the parameter with the invalid value. Remedy: Set the parameters for the load monitoring according to the applicable rules. © Siemens AG 2009 All Rights Reserved 2-798 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 799 - motor cable is not shielded correctly. - defect in control circuit of the Motor Module. See also: p1278 (Brake control, diagnostics evaluation) © Siemens AG 2009 All Rights Reserved 2-799 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 800 OFF1 or OFF3 response, while the closed-loop phase control is active (r3819.6 = 1) or synchronism reached (r3819.2 = 1). Enable signal withdrawn (p3802 = 0), while the closed-loop phase control was active (r3819.6 = 1). © Siemens AG 2009 All Rights Reserved 2-800 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 801 Re alarm value = 1910: Exit the motor data identification routine (p1910). Re alarm value = 1960: Exist the speed controller optimization routine (p1960). © Siemens AG 2009 All Rights Reserved 2-801 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 802 The first three digits of the motor code generally correspond to the matching list motor type. 207960 <location>Drive: Incorrect friction characteristic Message Parameter: %1 value: Drive object: SERVO, VECTOR Reaction: NONE Acknowledge: NONE © Siemens AG 2009 All Rights Reserved 2-802 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 803 1087: The highest speed value to be approached (p3829) is greater than the maximum speed (r1087, p1086, p1088). 1110: Friction characteristic record, negative direction selected (p3845) and negative direction inhib- ited (p1110). © Siemens AG 2009 All Rights Reserved 2-803 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 804 None necessary. This alarm automatically disappears after the data has been saved. See also: p0971 (Save drive object parameters), p0977 (Save all parameters) © Siemens AG 2009 All Rights Reserved 2-804 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 805 A fault has occurred during the pole position identification routine. Fault value (r0949, interpret decimal): 1: Current controller limited 2: Motor shaft locked. © Siemens AG 2009 All Rights Reserved 2-805 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 806 Before carrying out a pole position identification routine ensure that the motor shaft is absolutely sta- tionary (zero speed). 207970 <location>Drive: Automatic encoder adjustment incorrect Message value: Drive object: VECTOR Reaction: OFF2 (NONE) Acknowledge: IMMEDIATELY © Siemens AG 2009 All Rights Reserved 2-806 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 807 See also: p1990 (Encoder adjustment, determine angular commutation offset) Remedy: None necessary. The alarm automatically disappears after determination or for the setting p1990 = 0. © Siemens AG 2009 All Rights Reserved 2-807 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 808 6: Incorrect polarity. 7: Incorrect pulse number. 8: Noise in the encoder signal or speed controller unstable. 9: Voltage Sensing Module (VSM) incorrectly connected. © Siemens AG 2009 All Rights Reserved 2-808 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 809 - adapt the speed setpoint (p1961) or minimum limiting (p1080). Re fault value = 7: - adapt the speed setpoint (p1961) or suppression (skip) bandwidths (p1091 ... p1094, p1101). © Siemens AG 2009 All Rights Reserved 2-809 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 810 The moment of inertia identification routine can be disabled using p1959.2. See also: p1959 207985 <location>Drive: Speed controller optimization (oscillation test) Message value: Drive object: VECTOR Reaction: OFF1 (NONE, OFF2) Acknowledge: IMMEDIATELY © Siemens AG 2009 All Rights Reserved 2-810 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 811 When configuring the rotating measurement (p1959), no function was selected. Remedy: Select at least one function for automatic optimization of the speed controller (p1959). See also: p1959 © Siemens AG 2009 All Rights Reserved 2-811 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 812 8: Identified stator leakage reactance lies outside the expected range 2 ... 50 % of Zn. 9: Identified rotor leakage reactance lies outside the expected range 2 ... 50 % of Zn. © Siemens AG 2009 All Rights Reserved 2-812 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 813 - check whether inductances are correctly entered in p0233 and p0353. - check whether motor was correctly connected (star/delta). Re fault value = 50: - reduce the current controller sampling rate. © Siemens AG 2009 All Rights Reserved 2-813 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 814 - for p1215 = 1, 3 (brake the same as the sequence control) check the control sense (p0410.0). - ensure that enable signals are present during measurement. - remove any pulling loads from motor. - increase max. current (p0640). © Siemens AG 2009 All Rights Reserved 2-814 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 815 This can result in a direction of rotation change. To acknowledge this fault, the correct- ness of the direction of rotation must first be acknowledged with p1910 = -2. © Siemens AG 2009 All Rights Reserved 2-815 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 816 The power unit cannot provide the necessary pole position identification routine current (p0209 < p0329, p0325, p1993), replace the power unit by a power unit with a higher max. current. © Siemens AG 2009 All Rights Reserved 2-816 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 817 207998 <location>Drive: Motor data identification active on another drive Message value: Drive object: SERVO Reaction: NONE Acknowledge: NONE © Siemens AG 2009 All Rights Reserved 2-817 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 818 A_INF, B_INF, CU_LINK, CU_S, HUB, S_INF, SERVO, TB30, TM15, TM15DI_DO, TM17, TM31, TM41, TM54F_MA, TM54F_SL, VECTOR Reaction: A_INFEED: OFF1 (OFF2) SERVO: OFF1 (OFF2, OFF3) VECTOR: OFF1 (OFF2, OFF3) Acknowledge: IMMEDIATELY © Siemens AG 2009 All Rights Reserved 2-818 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 819 IMMEDIATELY Cause: COMM BOARD did not accept the send-configuration data. Fault value (r0949, interpret decimal): Return value of the send-configuration data check. © Siemens AG 2009 All Rights Reserved 2-819 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 820 Establish the cyclic connection and activate the control with cyclic operation. For PROFINET, check the parameters "Name of Station" and "IP of Station" (r61000, r61001). © Siemens AG 2009 All Rights Reserved 2-820 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 821 The fault response can be set as required using p8641. See also: p8604 (CBC node guarding), p8641 (CBC abort connection option code) © Siemens AG 2009 All Rights Reserved 2-821 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 822 In the NMT state "pre-operational", process data cannot be transferred and in the NMT state "stopped", no process data and no service data can be transferred. Remedy: None necessary. Acknowledge the fault and continue operation. © Siemens AG 2009 All Rights Reserved 2-822 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 823 Drive object: A_INF, B_INF, CU_LINK, CU_S, HUB, S_INF, SERVO, TB30, TM15, TM15DI_DO, TM17, TM31, TM41, TM54F_MA, TM54F_SL, VECTOR Reaction: NONE Acknowledge: NONE © Siemens AG 2009 All Rights Reserved 2-823 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 824 Reduce the number of PDOs by setting the COB-ID to invalid. See also: p8740 (CBC channel assignment), p8741 (CBC PDO configuration acknowledgement) © Siemens AG 2009 All Rights Reserved 2-824 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 825 Compare the license key (p9920) entered with the license key on the certificate of license. Re-enter the license key and activate (p9920, p9921). © Siemens AG 2009 All Rights Reserved 2-825 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 826 32: Overvoltage in the negative partial DC link (VdcP) 64: Overvoltage in the positive partial DC link (VdcN) 96: Overvoltage in both partial DC links © Siemens AG 2009 All Rights Reserved 2-826 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 827 - the permissible rated power unit current was exceeded for an inadmissibly long time. - the permissible load duty cycle was not maintained. Fault value (r0949, interpret decimal): I2t [100 % = 16384]. © Siemens AG 2009 All Rights Reserved 2-827 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 828 The cyclic setpoint telegrams of the Control Unit were not received on time by the power unit for at least one clock cycle. Remedy: - check the electrical cabinet design and cable routing for EMC compliance © Siemens AG 2009 All Rights Reserved 2-828 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 829 Bit 9: Rectifier 2 Remedy: Contact the manufacturer. 230016 <location>Power unit: Load supply switched out Message value: Drive object: SERVO, VECTOR Reaction: NONE Acknowledge: NONE © Siemens AG 2009 All Rights Reserved 2-829 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 830 If internal voltage protection is active (p1231 = 3), de-activate it if necessary. See also: p1231 (Armature short-circuit / DC brake configuration) © Siemens AG 2009 All Rights Reserved 2-830 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 831 - select the defective semiconductor and replace. 230023 <location>Power unit: Overtemperature thermal model alarm Message value: Drive object: All objects Reaction: NONE Acknowledge: NONE © Siemens AG 2009 All Rights Reserved 2-831 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 832 - reduce the pulse frequency if this is higher than the rated pulse frequency. Notice: This fault can only be acknowledged after this alarm threshold for alarm A05001 has been undershot. See also: r0037 © Siemens AG 2009 All Rights Reserved 2-832 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 833 12: It was detected that the STO terminal was energized at the power unit See also: p0210 (Drive unit line supply voltage) © Siemens AG 2009 All Rights Reserved 2-833 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 834 Note: Alarm A30031 is always output if the hardware current limit for phase U, V or W on a Power Module responds. © Siemens AG 2009 All Rights Reserved 2-834 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 835 - insufficient cooling, fan failure. - overload. - ambient temperature too high. Fault value (r0949, interpret decimal): Temperature [1 bit = 0.1 °C]. © Siemens AG 2009 All Rights Reserved 2-835 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 836 Fault value (r0949, interpret decimal): 24 V voltage [1 bit = 0.1 V]. Remedy: Check the 24 V DC voltage supply to power unit. © Siemens AG 2009 All Rights Reserved 2-836 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 837 Check the 24 V DC voltage supply to power unit. 230045 <location>Power unit: Supply undervoltage Message value: Drive object: All objects Reaction: OFF2 Acknowledge: IMMEDIATELY (POWER ON) © Siemens AG 2009 All Rights Reserved 2-837 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 838 230062 <location>The bypass contactor was opened under current Message value: Drive object: All objects Reaction: NONE (OFF1, OFF2) Acknowledge: IMMEDIATELY (POWER ON) © Siemens AG 2009 All Rights Reserved 2-838 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 839 More than one setpoint telegram was not able to be transferred to the power unit. Remedy: The following applies for CU31x and CUA31: Check the interface (adjustment and locking) to the power unit. © Siemens AG 2009 All Rights Reserved 2-839 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 840 See also: p0210 (Drive unit line supply voltage) 230600 <location>SI MM: STOP A initiated Message value: Drive object: All objects Reaction: OFF2 Acknowledge: IMMEDIATELY (POWER ON) © Siemens AG 2009 All Rights Reserved 2-840 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 841 2001: Feedback signal for safe pulse suppression on the Control Unit and Motor Module are different. 2002: Status of the delay timer SS1 on the Control Unit and Motor Module are different. © Siemens AG 2009 All Rights Reserved 2-841 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 842 The "Safe Stop 1" function (SS1) was selected on the Motor Module (MM) and is active. Note: This message does not result in a safety stop response. © Siemens AG 2009 All Rights Reserved 2-842 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 843 The following causes may apply to fault values: - motor cable is not shielded correctly. - defect in control circuit of the Motor Module. © Siemens AG 2009 All Rights Reserved 2-843 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 844 Note: This fault results in a STOP A that cannot be acknowledged. Fault value (r0949, interpret hexadecimal): Only for internal Siemens troubleshooting. © Siemens AG 2009 All Rights Reserved 2-844 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 845 SI parameters (Motor Module)) 230651 <location>SI MM: Synchronization with Control Unit unsuccessful Message value: Drive object: All objects Reaction: OFF2 Acknowledge: IMMEDIATELY (POWER ON) © Siemens AG 2009 All Rights Reserved 2-845 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 846 SI: Safety Integrated 230656 <location>SI MM: Motor Module parameter error Message value: Drive object: All objects Reaction: OFF2 Acknowledge: IMMEDIATELY (POWER ON) © Siemens AG 2009 All Rights Reserved 2-846 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 847 STO: Safe Torque Off / SH: Safe standstill 230672 <location>SI Motion: Control Unit software incompatible Message value: Drive object: SERVO, VECTOR Reaction: OFF2 Acknowledge: IMMEDIATELY (POWER ON) © Siemens AG 2009 All Rights Reserved 2-847 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 848 Fault value (r0949, interpret decimal): 30: The firmware version of the Motor Module is older than the version of the Control Unit. © Siemens AG 2009 All Rights Reserved 2-848 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 849 SI: Safety Integrated SLP: Safely-Limited Position / SE: Safe software limit switches See also: p9501 (SI Motion enable safety functions (Control Unit)) © Siemens AG 2009 All Rights Reserved 2-849 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 850 After initiating STOP B or STOP C, the velocity has exceeded the selected tolerance. The drive is shut down by the message C30700 "SI Motion MM: STOP A initiated". © Siemens AG 2009 All Rights Reserved 2-850 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 851 See also: p9353 (SI Motion transition time STOP D to SOS (Motor Module)), p9553 (SI Motion tran- sition time STOP D to SOS (SBH) (Control Unit)) © Siemens AG 2009 All Rights Reserved 2-851 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 852 This message can only be acknowledged via the Terminal Module 54F (TM54F) or PROFIsafe. See also: p9300 (SI Motion monitoring clock cycle (Motor Module)), p9500 (SI Motion monitoring clock cycle (Control Unit)) © Siemens AG 2009 All Rights Reserved 2-852 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 853 Drive object: All objects Reaction: OFF2 Acknowledge: NONE Cause: The power unit has detected at least one fault. Remedy: Evaluates other current messages. © Siemens AG 2009 All Rights Reserved 2-853 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 854 02: Too many blocks in the EEPROM. Remedy: Replace the module. 230809 <location>Power unit: Switching information not valid Message value: Drive object: All objects Reaction: OFF2 Acknowledge: IMMEDIATELY © Siemens AG 2009 All Rights Reserved 2-854 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 855 <location>Power unit DRIVE-CLiQ: Cyclic data transfer error Message Component number: %1, fault cause: %2 value: Drive object: All objects Reaction: OFF2 Acknowledge: IMMEDIATELY © Siemens AG 2009 All Rights Reserved 2-855 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 856 Fault value (r0949, interpret hexadecimal): yyxx hex: yy = component number, xx = fault cause xx = 0B hex: Synchronization error during alternating cyclic data transfer. © Siemens AG 2009 All Rights Reserved 2-856 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 857 = 14 hex = 20 dec: The length of the receive telegram does not match the receive list and the receive telegram is too early. © Siemens AG 2009 All Rights Reserved 2-857 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 858 = component number, xx = fault cause xx = 41 hex: Telegram type does not match send list. Remedy: Carry out a POWER ON. © Siemens AG 2009 All Rights Reserved 2-858 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 859 - when replacing cables, only use cables with the same length as the original cables. - when replacing components, use the same components and firmware releases. - carry out a POWER ON. © Siemens AG 2009 All Rights Reserved 2-859 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 860 - replace power unit. - contact the Hotline. 230920 <location>Power unit: Temperature sensor fault Message value: Drive object: All objects Reaction: NONE Acknowledge: NONE © Siemens AG 2009 All Rights Reserved 2-860 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 861 A_INFEED: NONE (OFF1, OFF2) SERVO: ENCODER (IASC/DCBRAKE, NONE, OFF1, OFF2, OFF3, STOP1, STOP2) VECTOR: ENCODER (IASC/DCBRAKE, NONE, OFF1, OFF2, OFF3, STOP1, STOP2) Acknowledge: PULSE INHIBIT © Siemens AG 2009 All Rights Reserved 2-861 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 862 Fault cause: %1 bin value: Drive object: All objects Reaction: A_INFEED: NONE SERVO: ENCODER (IASC/DCBRAKE, NONE) VECTOR: ENCODER (IASC/DCBRAKE, NONE) Acknowledge: PULSE INHIBIT © Siemens AG 2009 All Rights Reserved 2-862 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 863 Bit 5: Encoder power supply overcurrent condition. Bit 6: The battery must be changed. See also: p0491 (Motor encoder fault response ENCODER) © Siemens AG 2009 All Rights Reserved 2-863 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 864 The analog values of the amplitude error are not measured at the same time with the hardware fault output by the sensor module. See also: p0491 (Motor encoder fault response ENCODER) © Siemens AG 2009 All Rights Reserved 2-864 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 865 - pin 10 (reference signal R) <--> pin 7 (encoder power supply, ground) - pin 11 (reference signal R inverted) <--> pin 4 (encoder power supply) © Siemens AG 2009 All Rights Reserved 2-865 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 866 See also: p0491 (Motor encoder fault response ENCODER) Remedy: Replace the motor with DRIVE-CLiQ or the appropriate Sensor Module. © Siemens AG 2009 All Rights Reserved 2-866 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 867 The analog values of the amplitude error are not measured at the same time with the hardware fault output by the sensor module. See also: p0491 (Motor encoder fault response ENCODER) © Siemens AG 2009 All Rights Reserved 2-867 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 868 - correct the direction of rotation of the Hall sensor possibly connected as equivalent for track C/D. - check that the encoder cables are routed in compliance with EMC. - check the adjustment of the Hall sensor. © Siemens AG 2009 All Rights Reserved 2-868 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 869 - adapt the parameter for the distance between zero marks (p0425). - if message output above speed threshold, reduce filter time if necessary (p0438). © Siemens AG 2009 All Rights Reserved 2-869 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 870 Bit 3: Signal amplitude (reserved) Bit 4: Position value (reserved) Bit 5: Overvoltage (reserved) Bit 6: Undervoltage (reserved) Bit 7: Overcurrent (reserved) Bit 8: Battery (reserved) © Siemens AG 2009 All Rights Reserved 2-870 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 871 - check the encoder type used (incremental/absolute value) and for SMCxx, the encoder cable. - if relevant, note additional fault/error messages that describe the fault in detail. © Siemens AG 2009 All Rights Reserved 2-871 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 872 . check the encoder type (encoder with equidistant zero marks). - adapt the parameter for the distance between zero marks (p0425). - replace the encoder or encoder cable. © Siemens AG 2009 All Rights Reserved 2-872 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 873 Bit 2: Control reserve, lighting system exceeded. Bit 3: Battery discharged. Bit 4: Reference point passed. See also: p0491 (Motor encoder fault response ENCODER) Remedy: Replace encoder. © Siemens AG 2009 All Rights Reserved 2-873 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 874 The angle 0 ... FFFF hex corresponds to 0 ... 360 degrees of the fine position. Zero degrees is at the negative zero crossover of track B. © Siemens AG 2009 All Rights Reserved 2-874 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 875 - check the plug connections (also the transition resistance). - check the encoder signals. - replace the encoder or encoder cable. © Siemens AG 2009 All Rights Reserved 2-875 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 876 Alarm value (r2124, interpret decimal): Deviation in quadrants (1 pulse = 4 quadrants). See also: p0491 (Motor encoder fault response ENCODER) © Siemens AG 2009 All Rights Reserved 2-876 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 877 +/-p0412/2 (rounded to whole rotations). The highest possible value depends on the pulse number (p0408) and fine resolution (p0419). © Siemens AG 2009 All Rights Reserved 2-877 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 878 - reset the position tracking as follows (p0411.2 = 1). - de-select encoder commissioning (p0010 = 0). The fault should then be acknowledged and the absolute encoder adjusted. © Siemens AG 2009 All Rights Reserved 2-878 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 879 <location>Encoder 1: Checksum error Message value: Drive object: All objects Reaction: A_INFEED: OFF2 (NONE) SERVO: ENCODER (IASC/DCBRAKE, NONE) VECTOR: ENCODER (IASC/DCBRAKE, NONE) Acknowledge: IMMEDIATELY © Siemens AG 2009 All Rights Reserved 2-879 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 880 When the encoder is adjusted (p2507 = 3), the serial number is checked for changes and if required, the adjustment is reset (p2507 = 1). See also: p0491 (Motor encoder fault response ENCODER) © Siemens AG 2009 All Rights Reserved 2-880 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 881 The length of the receive telegram does not match the receive list. xx = 05 hex: The type of the receive telegram does not match the receive list. © Siemens AG 2009 All Rights Reserved 2-881 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 882 = 41 hex: Telegram type does not match send list. See also: p0491 (Motor encoder fault response ENCODER) Remedy: Carry out a POWER ON. © Siemens AG 2009 All Rights Reserved 2-882 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 883 11000 - 11499: Descriptive data from EEPROM incorrect. 11500 - 11899: Calibration data from EEPROM incorrect. 11900 - 11999: Configuration data from EEPROM incorrect. © Siemens AG 2009 All Rights Reserved 2-883 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 884 = 14 hex = 20 dec: The length of the receive telegram does not match the receive list and the receive telegram is too early. © Siemens AG 2009 All Rights Reserved 2-884 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 885 Component number: %1, fault cause: %2 value: Drive object: All objects Reaction: A_INFEED: NONE (OFF1, OFF2) SERVO: ENCODER (IASC/DCBRAKE, NONE) VECTOR: ENCODER (IASC/DCBRAKE, NONE) Acknowledge: IMMEDIATELY © Siemens AG 2009 All Rights Reserved 2-885 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 886 Synchronization error during alternating cyclic data transfer. Remedy: Carry out a POWER ON. See also: p9915 (DRIVE-CLiQ data transfer error shutdown threshold master) © Siemens AG 2009 All Rights Reserved 2-886 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 887 - if required, upgrade the firmware in the Sensor Module. - contact the Hotline. 231903 <location>Encoder 1: I2C-BUS error occurred Message value: Drive object: All objects Reaction: NONE Acknowledge: NONE © Siemens AG 2009 All Rights Reserved 2-887 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 888 The configuration for encoder 1 is incorrect. Fault value (r0949, interpret decimal): 1: Re-parameterization between fault/alarm is not permissible. Remedy: No re-parameterization between fault/alarm. © Siemens AG 2009 All Rights Reserved 2-888 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 889 - replace the firmware on the Sensor Module by an older firmware version (r0148). - upgrade the firmware on the Control Unit (r0018). © Siemens AG 2009 All Rights Reserved 2-889 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 890 Drive object: All objects Reaction: A_INFEED: NONE SERVO: OFF1 (IASC/DCBRAKE, NONE, OFF2, OFF3) VECTOR: OFF1 (IASC/DCBRAKE, NONE, OFF2, OFF3) Acknowledge: IMMEDIATELY © Siemens AG 2009 All Rights Reserved 2-890 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 891 Re fault value, bit 4 = 1: - EMC / connect the cable shield, replace the encoder or encoder cable, replace the Sensor Module. © Siemens AG 2009 All Rights Reserved 2-891 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 892 Replace the motor. Re fault value, bit 6 = 1: The battery must be changed (only for encoders with battery back-up). © Siemens AG 2009 All Rights Reserved 2-892 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 893 Drive object: All objects Reaction: A_INFEED: NONE SERVO: OFF1 (IASC/DCBRAKE, NONE, OFF2, OFF3) VECTOR: OFF1 (IASC/DCBRAKE, NONE, OFF2, OFF3) Acknowledge: IMMEDIATELY © Siemens AG 2009 All Rights Reserved 2-893 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 894 - check the tachometer feeder cable for interruptions. - check the grounding of the tachometer shielding. - if required, increase the maximum speed difference per sampling cycle (p0492). © Siemens AG 2009 All Rights Reserved 2-894 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 895 Drive object: All objects Reaction: A_INFEED: NONE SERVO: OFF1 (IASC/DCBRAKE, NONE, OFF2, OFF3) VECTOR: OFF1 (IASC/DCBRAKE, NONE, OFF2, OFF3) Acknowledge: IMMEDIATELY © Siemens AG 2009 All Rights Reserved 2-895 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 896 The analog values of the amplitude error are not measured at the same time with the hardware fault output by the sensor module. © Siemens AG 2009 All Rights Reserved 2-896 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 897 - if the Hall sensor is used as an equivalent for track C/D, check the connection. - check the connection of track C or D. - replace the encoder or encoder cable. © Siemens AG 2009 All Rights Reserved 2-897 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 898 Bit 20: Undervoltage (--> F3x135, x = 1, 2, 3) Bit 21: Overcurrent (--> F3x135, x = 1, 2, 3) Bit 22: Temperature exceeded (--> F3x405, x = 1, 2, 3) © Siemens AG 2009 All Rights Reserved 2-898 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 899 The DRIVE-CLiQ encoder fault word supplies fault bits that have been set. Fault value (r0949, interpret binary): Only for internal SIEMENS use. Remedy: Replace encoder © Siemens AG 2009 All Rights Reserved 2-899 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 900 Last measured zero mark distance in increments (4 increments = 1 encoder pulse). The sign designates the direction of motion when detecting the zero mark distance. © Siemens AG 2009 All Rights Reserved 2-900 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 901 Bit 10: Frame error when reading twice. Bit 11: Parity error. Bit 12: Data line signal level error during the monoflop time. © Siemens AG 2009 All Rights Reserved 2-901 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 902 - check the plug connections. - replace the encoder or encoder cable. - check the Sensor Module (e.g. contacts). - check the Hall sensor box © Siemens AG 2009 All Rights Reserved 2-902 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 903 Amplitude error correction: Amplitude B / Amplitude A = 0.78 ... 1.27 Phase: <84 degrees or >96 degrees SMC20: Offset correction: +/-140 mV SMC10: Offset correction: +/-650 mV © Siemens AG 2009 All Rights Reserved 2-903 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 904 - correct the direction of rotation of the Hall sensor possibly connected as equivalent for track C/D. - check that the encoder cables are routed in compliance with EMC. - check the adjustment of the Hall sensor. © Siemens AG 2009 All Rights Reserved 2-904 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 905 - are the C/D tracks connected correctly (have the signal lines CP and CN or DP and DN been inter- changed)? - replace the encoder cable. © Siemens AG 2009 All Rights Reserved 2-905 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 906 The encoder with measuring gear no longer provides any valid signals. Remedy: It must be ensured that all of the encoders, with mounted measuring gear, provide valid actual values in operation. © Siemens AG 2009 All Rights Reserved 2-906 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 907 - check the electrical cabinet design and cable routing for EMC compliance - replace the component involved. See also: p9916 (DRIVE-CLiQ data transfer error shutdown threshold slave) © Siemens AG 2009 All Rights Reserved 2-907 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 908 The encoder was not successfully initialized. Fault value (r0949, interpret hexadecimal): 1, 2, 3: Encoder initialization with the motor rotating. Remedy: Acknowledge the fault. © Siemens AG 2009 All Rights Reserved 2-908 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 909 Drive object: All objects Reaction: A_INFEED: OFF2 SERVO: OFF1 (IASC/DCBRAKE, NONE, OFF2, OFF3) VECTOR: OFF1 (IASC/DCBRAKE, NONE, OFF2, OFF3) Acknowledge: IMMEDIATELY © Siemens AG 2009 All Rights Reserved 2-909 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 910 Drive object: All objects Reaction: A_INFEED: OFF2 SERVO: OFF1 (IASC/DCBRAKE, NONE, OFF2, OFF3) VECTOR: OFF1 (IASC/DCBRAKE, NONE, OFF2, OFF3) Acknowledge: IMMEDIATELY © Siemens AG 2009 All Rights Reserved 2-910 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 911 Drive object: All objects Reaction: A_INFEED: OFF2 (NONE) SERVO: OFF1 (IASC/DCBRAKE, NONE, OFF2, OFF3) VECTOR: OFF1 (IASC/DCBRAKE, NONE, OFF2, OFF3) Acknowledge: POWER ON © Siemens AG 2009 All Rights Reserved 2-911 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 912 = 03 hex = 03 dec: Telegram is longer than specified in the length byte or in the receive list. © Siemens AG 2009 All Rights Reserved 2-912 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 913 Drive object: All objects Reaction: A_INFEED: NONE (OFF1, OFF2) SERVO: OFF1 (IASC/DCBRAKE, NONE, OFF2, OFF3) VECTOR: OFF1 (IASC/DCBRAKE, NONE, OFF2, OFF3) Acknowledge: IMMEDIATELY © Siemens AG 2009 All Rights Reserved 2-913 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 914 Synchronization error during alternating cyclic data transfer. Remedy: Carry out a POWER ON. See also: p9915 (DRIVE-CLiQ data transfer error shutdown threshold master) © Siemens AG 2009 All Rights Reserved 2-914 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 915 Reaction: NONE Acknowledge: NONE Cause: Error when operating the internal I2C bus. Fault value (r0949, interpret hexadecimal): Only for internal Siemens troubleshooting. © Siemens AG 2009 All Rights Reserved 2-915 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 916 <location>Encoder 2: Parameterization error Message Parameter: %1, supplementary information: %2 value: Drive object: SERVO, VECTOR Reaction: OFF1 (IASC/DCBRAKE, NONE, OFF2, OFF3, STOP1, STOP2) Acknowledge: IMMEDIATELY © Siemens AG 2009 All Rights Reserved 2-916 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 917 A_INFEED: NONE (OFF1, OFF2) SERVO: OFF1 (IASC/DCBRAKE, NONE, OFF2, OFF3, STOP1, STOP2) VECTOR: OFF1 (IASC/DCBRAKE, NONE, OFF2, OFF3, STOP1, STOP2) Acknowledge: PULSE INHIBIT © Siemens AG 2009 All Rights Reserved 2-917 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 918 The nominal differential signal level of the encoder must lie in the range 375 mV to 600 mV (500 mV -25/+20 %). © Siemens AG 2009 All Rights Reserved 2-918 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 919 - EMC / connect the cable shield, replace the encoder or encoder cable, replace the Sensor Module. Re fault value, bit 10 = 1: - Check the parameterization (p0429.2, p0449). © Siemens AG 2009 All Rights Reserved 2-919 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 920 Bit 0: Fault bit in the position protocol. Remedy: For fault value, bit 0 = 1: In the case of an EnDat encoder, F31111 may provide further details. © Siemens AG 2009 All Rights Reserved 2-920 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 921 - check that the encoder cables and shielding are routed in compliance with EMC. - check the plug connections. - replace the encoder or encoder cable. - check the Sensor Module (e.g. contacts). © Siemens AG 2009 All Rights Reserved 2-921 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 922 Fault value (r0949, interpret binary): Bit 0: Undervoltage condition on the sense line. Bit 1: Overcurrent condition for the encoder power supply. © Siemens AG 2009 All Rights Reserved 2-922 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 923 - check the plug connections and contacts. - check the short-circuit of a signal cable with mass or the operating voltage. - replace the encoder cable. © Siemens AG 2009 All Rights Reserved 2-923 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 924 Drive object: All objects Reaction: A_INFEED: NONE SERVO: OFF1 (IASC/DCBRAKE, NONE, OFF2, OFF3) VECTOR: OFF1 (IASC/DCBRAKE, NONE, OFF2, OFF3) Acknowledge: PULSE INHIBIT © Siemens AG 2009 All Rights Reserved 2-924 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 925 - EnDat encoder: Is supplied from the encoder and is a minimum of 2 quadrants (e.g. EQI 1325 > 2 quadrants, EQN 1325 > 50 quadrants). - other encoders: 15 pulses = 60 quadrants. © Siemens AG 2009 All Rights Reserved 2-925 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 926 <location>Encoder 3: Error when determining multiturn information Message Fault cause: %1 bin value: Drive object: SERVO, VECTOR Reaction: OFF1 (IASC/DCBRAKE, NONE, OFF2, OFF3) Acknowledge: PULSE INHIBIT © Siemens AG 2009 All Rights Reserved 2-926 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 927 The DRIVE-CLiQ encoder fault word supplies fault bits that have been set. Fault value (r0949, interpret binary): Only for internal SIEMENS use. Remedy: Replace encoder © Siemens AG 2009 All Rights Reserved 2-927 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 928 - replace the encoder or encoder cable. 233401 <location>Encoder 3: Alarm threshold zero marked failed Message value: Drive object: All objects Reaction: NONE Acknowledge: NONE © Siemens AG 2009 All Rights Reserved 2-928 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 929 - replace the encoder. 233411 <location>Encoder 3: EnDat encoder signals alarms Message Fault cause: %1 bin value: Drive object: All objects Reaction: NONE Acknowledge: NONE © Siemens AG 2009 All Rights Reserved 2-929 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 930 <location>Encoder 3: Amplitude error track A/B alarm (A^2 + B^2) Message Amplitude: %1, Angle: %2 value: Drive object: All objects Reaction: NONE Acknowledge: NONE © Siemens AG 2009 All Rights Reserved 2-930 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 931 Maximum of the offset correction, track A xx1xx: Minimum of the amplitude correction, track B/A xx2xx: Maximum of the amplitude correction, track B/A © Siemens AG 2009 All Rights Reserved 2-931 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 932 - check the adjustment of the Hall sensor. 233431 <location>Encoder 3: Deviation, position incremental/absolute too large Message value: Drive object: All objects Reaction: NONE Acknowledge: NONE © Siemens AG 2009 All Rights Reserved 2-932 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 933 - replace the encoder cable. 233500 <location>Encoder 3: Position tracking traversing range exceeded Message value: Drive object: SERVO, VECTOR Reaction: OFF1 (NONE, OFF2, OFF3) Acknowledge: IMMEDIATELY © Siemens AG 2009 All Rights Reserved 2-933 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 934 Drive object: SERVO, VECTOR Reaction: OFF1 (NONE, OFF2, OFF3) Acknowledge: IMMEDIATELY Cause: The position tracking for the measuring gear cannot be reset. © Siemens AG 2009 All Rights Reserved 2-934 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 935 10: Time slice overflow of the average time slice. 12: Time slice overflow of the slow time slice. 999: Timeout when waiting for SYNO, e.g. unexpected return to non-cyclic operation. © Siemens AG 2009 All Rights Reserved 2-935 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 936 Message value: Drive object: All objects Reaction: A_INFEED: OFF2 (NONE) SERVO: OFF1 (NONE, OFF2, OFF3) VECTOR: OFF1 (NONE, OFF2, OFF3) Acknowledge: IMMEDIATELY © Siemens AG 2009 All Rights Reserved 2-936 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 937 The length of the receive telegram does not match the receive list. xx = 05 hex: The type of the receive telegram does not match the receive list. © Siemens AG 2009 All Rights Reserved 2-937 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 938 Drive object: All objects Reaction: A_INFEED: OFF2 SERVO: OFF1 (IASC/DCBRAKE, NONE, OFF2, OFF3) VECTOR: OFF1 (IASC/DCBRAKE, NONE, OFF2, OFF3) Acknowledge: IMMEDIATELY © Siemens AG 2009 All Rights Reserved 2-938 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 939 16004: DRIVE-CLiQ encoder internal system error. Remedy: - replace the Sensor Module. - if required, upgrade the firmware in the Sensor Module. - contact the Hotline. © Siemens AG 2009 All Rights Reserved 2-939 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 940 The address of the power unit in the telegram and in the receive list does not match and the receive telegram is too early. © Siemens AG 2009 All Rights Reserved 2-940 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 941 = component number, xx = fault cause xx = 41 hex: Telegram type does not match send list. Remedy: Carry out a POWER ON. © Siemens AG 2009 All Rights Reserved 2-941 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 942 A_INFEED: NONE (OFF1, OFF2) SERVO: OFF2 (IASC/DCBRAKE, NONE, OFF1, OFF3, STOP1, STOP2) VECTOR: OFF2 (IASC/DCBRAKE, NONE, OFF1, OFF3, STOP1, STOP2) Acknowledge: IMMEDIATELY © Siemens AG 2009 All Rights Reserved 2-942 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 943 Only for internal Siemens troubleshooting. Remedy: - replace the Sensor Module. - if required, upgrade the firmware in the Sensor Module. - contact the Hotline. © Siemens AG 2009 All Rights Reserved 2-943 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 944 A parameter of encoder 3 was detected as being incorrect. It is possible that the parameterized encoder type does not match the connected encoder. © Siemens AG 2009 All Rights Reserved 2-944 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 945 Fault value (r0949, interpret decimal): The hundred thousands and ten thousands position specifies the component number of the VSM where the fault occurred. © Siemens AG 2009 All Rights Reserved 2-945 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 946 = component number, xx = fault cause xx = 0A hex: The sign-of-life bit in the receive telegram is not set. © Siemens AG 2009 All Rights Reserved 2-946 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 947 02: Too many blocks in the EEPROM. Remedy: - check whether the permissible ambient temperature for the component is maintained. - replace the Voltage Sensing Module (VSM). © Siemens AG 2009 All Rights Reserved 2-947 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 948 - check the electrical cabinet design and cable routing for EMC compliance - check the DRIVE-CLiQ wiring (interrupted cable, contacts, ...). See also: p9916 (DRIVE-CLiQ data transfer error shutdown threshold slave) © Siemens AG 2009 All Rights Reserved 2-948 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 949 - check the electrical cabinet design and cable routing for EMC compliance - if required, use another DRIVE-CLiQ socket (p9904). - replace the component involved. © Siemens AG 2009 All Rights Reserved 2-949 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 950 Component number: %1, fault cause: %2 value: Drive object: All objects Reaction: A_INFEED: OFF2 (NONE, OFF1) SERVO: NONE (OFF1, OFF2) VECTOR: NONE (OFF1, OFF2) Acknowledge: IMMEDIATELY © Siemens AG 2009 All Rights Reserved 2-950 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 951 Sign-of-life bit in the receive telegram not set and the receive telegram is too early. xx = 21 hex = 33 dec: The cyclic telegram has not been received. © Siemens AG 2009 All Rights Reserved 2-951 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 952 - check the electrical cabinet design and cable routing for EMC compliance - if required, use another DRIVE-CLiQ socket (p9904). - replace the component involved. © Siemens AG 2009 All Rights Reserved 2-952 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 953 Drive object: CU_CX32, CU_I, CU_LINK, CU_S, HUB, SERVO, TB30, TM15, TM15DI_DO, TM17, TM31, TM41, TM54F_MA, TM54F_SL, VECTOR Reaction: NONE Acknowledge: NONE © Siemens AG 2009 All Rights Reserved 2-953 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 954 2: Measured resistance too low (PTC: R < 20 Ohm, KTY: R < 50 Ohm). Remedy: - check that the sensor is connected correctly. - replace sensor. © Siemens AG 2009 All Rights Reserved 2-954 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 955 <location>TM54F: Acknowledgement on the Control Unit is required Message value: Drive object: A_INF, B_INF, S_INF, SERVO, TM41, TM54F_MA, TM54F_SL, VECTOR Reaction: NONE Acknowledge: IMMEDIATELY © Siemens AG 2009 All Rights Reserved 2-955 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 956 0x4C: Action: All slave-DOs at ON - error: State of DI 20...23 does not correspond to the expected state (24V) or the master not in state 0x57. © Siemens AG 2009 All Rights Reserved 2-956 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 957 - a new test stop is required after commissioning. - the time to carry out the forced checking procedure (test stop) has expired (p10003). Remedy: Initiate test stop (BI: p10007). © Siemens AG 2009 All Rights Reserved 2-957 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 958 Bit 1 = 1: Power supply undervoltage at connection X514. Remedy: - check the 24 V DC power supply for the TM54F. - carry out safe acknowledgement (p10006). © Siemens AG 2009 All Rights Reserved 2-958 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 959 = 19 hex: p10045 bb = 1A hex: p10046 cc: Index of the data to be cross-checked that resulted in the error. © Siemens AG 2009 All Rights Reserved 2-959 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 960 - carry out safe acknowledgement (p10006). 235075 <location>TM54F: Internal communications Message value: Drive object: A_INF, B_INF, S_INF, SERVO, TM41, TM54F_MA, TM54F_SL, VECTOR Reaction: NONE Acknowledge: NONE © Siemens AG 2009 All Rights Reserved 2-960 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 961 - acknowledge the hardware CRC on the TM54F (p9701 = EC hex). - save all parameters (p0977 = 1). - carry out a POWER ON (power off/on) for all components. © Siemens AG 2009 All Rights Reserved 2-961 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 962 Alarm value (r2124, interpret decimal): The hundred thousands and ten thousands location specifies the component Id of the Terminal Mod- ule where the fault occurred. © Siemens AG 2009 All Rights Reserved 2-962 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 963 The signals output from the Terminal Module 41 (TM41) for tracks A/B have reached the limit fre- quency. The output signals are no longer in synchronism with the specified setpoint. © Siemens AG 2009 All Rights Reserved 2-963 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 964 Enter the zero mark offset in the permissible range (p4426). 235224 <location>TM: Zero mark synchronization interrupted Message value: Drive object: TM41 Reaction: NONE Acknowledge: NONE © Siemens AG 2009 All Rights Reserved 2-964 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 965 NONE Cause: The interconnected encoder has carried out an EDS changeover. Terminal Module 41 (TM41) does not support this particular application case. © Siemens AG 2009 All Rights Reserved 2-965 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 966 The module must be replaced if no other alarms that refer to a communications error are present in the system. 235231 <location>TM: Master control by PLC missing Message value: Drive object: TM41 Reaction: NONE Acknowledge: NONE © Siemens AG 2009 All Rights Reserved 2-966 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 967 VECTOR: OFF2 (IASC/DCBRAKE, NONE, OFF1, OFF3, STOP1, STOP2) Acknowledge: NONE Cause: The Terminal Module has detected at least one fault. Remedy: Evaluates other current messages. © Siemens AG 2009 All Rights Reserved 2-967 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 968 02: Too many blocks in the EEPROM. Remedy: - check whether the permissible ambient temperature for the component is maintained. - replace the Terminal Module 31 (TM31). © Siemens AG 2009 All Rights Reserved 2-968 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 969 The cyclic telegram has not been received. xx = 22 hex: Timeout in the telegram receive list. xx = 40 hex: Timeout in the telegram send list. © Siemens AG 2009 All Rights Reserved 2-969 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 970 Synchronization error during alternating cyclic data transfer. Remedy: Carry out a POWER ON. See also: p9916 (DRIVE-CLiQ data transfer error shutdown threshold slave) © Siemens AG 2009 All Rights Reserved 2-970 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 971 = 03 hex = 03 dec: Telegram is longer than specified in the length byte or in the receive list. © Siemens AG 2009 All Rights Reserved 2-971 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 972 <location>TM DRIVE-CLiQ (CU): Error when sending DRIVE-CLiQ data Message Component number: %1, fault cause: %2 value: Drive object: All objects Reaction: OFF1 (OFF2) Acknowledge: IMMEDIATELY © Siemens AG 2009 All Rights Reserved 2-972 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 973 A_INFEED: OFF2 (NONE, OFF1) SERVO: OFF2 (IASC/DCBRAKE, NONE, OFF1, OFF3, STOP1, STOP2) VECTOR: OFF2 (IASC/DCBRAKE, NONE, OFF1, OFF3, STOP1, STOP2) Acknowledge: IMMEDIATELY © Siemens AG 2009 All Rights Reserved 2-973 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 974 - if required, replace the Terminal Module. Note: The firmware versions that match each other are in the readme.txt file on the memory card. © Siemens AG 2009 All Rights Reserved 2-974 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 975 - check the bus and master for utilization level (e.g. bus cycle time Tdp was set too short). © Siemens AG 2009 All Rights Reserved 2-975 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 976 Alarm value (r2124, interpret decimal): Current temperature in 0.1°C resolution. Remedy: - Check ambient temperature at component installation location. - replace the component involved. © Siemens AG 2009 All Rights Reserved 2-976 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 977 = component number, xx = fault cause xx = 0A hex = 10 dec: The sign-of-life bit in the receive telegram is not set. © Siemens AG 2009 All Rights Reserved 2-977 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 978 Checksum error (CRC error). xx = 02 hex = 2 dec: Telegram is shorter than specified in the length byte or in the receive list. © Siemens AG 2009 All Rights Reserved 2-978 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 979 Carry out a POWER ON. 236837 <location>Hub DRIVE-CLiQ: Component fault Message Component number: %1, fault cause: %2 value: Drive object: All objects Reaction: NONE Acknowledge: IMMEDIATELY © Siemens AG 2009 All Rights Reserved 2-979 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 980 The telegram is shorter than that specified in the length byte or in the receive list and the receive tele- gram is too early. © Siemens AG 2009 All Rights Reserved 2-980 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 981 <location>Hub DRIVE-CLiQ (CU): Error when sending DRIVE-CLiQ data Message Component number: %1, fault cause: %2 value: Drive object: All objects Reaction: NONE Acknowledge: IMMEDIATELY © Siemens AG 2009 All Rights Reserved 2-981 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 982 One cause can be, e.g. that a DRIVE-CLiQ cable or DRIVE-CLiQ component has been replaced. Fault value (r0949, interpret decimal): Component number. © Siemens AG 2009 All Rights Reserved 2-982 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 983 A fault has occurred at the drive object at the DRIVE-CLiQ socket X101. Fault value (r0949, interpret decimal): First fault that has occurred for this drive object. © Siemens AG 2009 All Rights Reserved 2-983 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 984 Alarm value (r2124, interpret decimal): First alarm that has occurred for this drive object. Remedy: Evaluate the alarm buffer of the specified object. © Siemens AG 2009 All Rights Reserved 2-984 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 985 Alarm value (r2124, interpret decimal): First alarm that has occurred for this drive object. Remedy: Evaluate the alarm buffer of the specified object. © Siemens AG 2009 All Rights Reserved 2-985 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 986 - check the electrical cabinet design and cable routing for EMC compliance - check the DRIVE-CLiQ wiring (interrupted cable, contacts, ...). See also: p9916 (DRIVE-CLiQ data transfer error shutdown threshold slave) © Siemens AG 2009 All Rights Reserved 2-986 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 987 - check the electrical cabinet design and cable routing for EMC compliance - if required, use another DRIVE-CLiQ socket (p9904). - replace the component involved. © Siemens AG 2009 All Rights Reserved 2-987 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 988 = 03 hex: Telegram is longer than specified in the length byte or in the receive list. © Siemens AG 2009 All Rights Reserved 2-988 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 989 <location>CX32 DRIVE-CLiQ (CU): Error when sending DRIVE-CLiQ data Message Component number: %1, fault cause: %2 value: Drive object: All objects Reaction: OFF2 Acknowledge: IMMEDIATELY © Siemens AG 2009 All Rights Reserved 2-989 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 990 - check the wiring between the cooling system and the input terminal (Terminal Module). - check the external control device for the cooling system. See also: p0266 (Cooling system, feedback signals, signal source) © Siemens AG 2009 All Rights Reserved 2-990 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 991 - check the cooling system for leaks in the cooling circuit. - check the wiring of the input terminal (Terminal Module) used to monitor leaking fluid. © Siemens AG 2009 All Rights Reserved 2-991 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 992 The conductivity monitoring of the cooling liquid is set (r0267 bit 7, from p0266 index 7). See also: p0261, p0262, p0266, r0267 Remedy: Check the device to de-ionize the cooling liquid. © Siemens AG 2009 All Rights Reserved 2-992 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 993 Drive object: A_INF, B_INF, CU_LINK, CU_S, HUB, S_INF, SERVO, TB30, TM15, TM15DI_DO, TM17, TM31, TM41, TM54F_MA, TM54F_SL, VECTOR Reaction: NONE Acknowledge: NONE © Siemens AG 2009 All Rights Reserved 2-993 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 994 CBE20: Upgrade the PROFINET version of the project (HW Config) and/or the CBE20 firmware to make them compatible. See also: p8835 (CBE20 firmware selection) © Siemens AG 2009 All Rights Reserved 2-994 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 995 Please inform the authorized personnel/service department. The alarm can be suppressed with MD11411 $MN_ENABLE_ALARM_MASK bit 1 == 0 SIEMENS AG, System Support for A&D MC products, Hotline (Phone: see alarm 1000) Program Con- Clear alarm with the Delete key or NC START.
  • Page 996 PROFIBUS/PROFINET: Startup error, reason %1 parameter %2 %3 %4. Parameters: %1 = Cause of the error %2 = Parameter 1 %3 = Parameter 2 %4 = Parameter 3 © Siemens AG 2009 All Rights Reserved 2-996 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 997 If the error has still not been able to be rectified after this procedure, send the error text to the control manufacturer. Program Con- Switch control OFF - ON. tinuation: © Siemens AG 2009 All Rights Reserved 2-997 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 998 DP cycle, the counter is reset and new alarms are output again on the next conflict. Reaction: Alarm display. © Siemens AG 2009 All Rights Reserved 2-998 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 999 Clear alarm with the Delete key or NC START. tinuation: 380022 PROFIBUS/PROFINET: Configuration of DP master bus %1 has been changed Parameters: %1 = Number of the affected bus © Siemens AG 2009 All Rights Reserved 2-999 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...
  • Page 1000 Program Con- Switch control OFF - ON. tinuation: 380050 PROFIBUS/PROFINET: Multiple assignment of inputs on address %1 Parameters: %1 = Logical address © Siemens AG 2009 All Rights Reserved 2-1000 SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009...

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