Siemens SINUMERIK 840DE sl Manual
  1. Manuals
  2. Brands
  3. Siemens Manuals
  4. Control Systems
  5. SINUMERIK 840DE SL
  6. Manual

Siemens SINUMERIK 840DE sl Manual

Hide thumbs Also See for SINUMERIK 840DE sl:
Table of Contents

Advertisement

Quick Links

Download this manual See also: Operation and Programming Manual, Diagnostic Manual
SINUMERIK
SINUMERIK 840D sl
Operator panel front: OP 015 black
Manual
Valid for: SINUMERIK 840D sl / 840DE sl control
05/2019
A5E35227814B AB
Fundamental safety
instructions
Description
Mounting
Connecting
Networking
Service and maintenance
Technical data
Spare parts/accessories
1
2
3
4
5
6
7
8

Advertisement

Table of Contents
loading

Related Manuals for Siemens SINUMERIK 840DE sl

Summary of Contents for Siemens SINUMERIK 840DE sl

  • Page 1 Fundamental safety instructions Description Mounting SINUMERIK Connecting SINUMERIK 840D sl Operator panel front: OP 015 black Networking Service and maintenance Manual Technical data Spare parts/accessories Valid for: SINUMERIK 840D sl / 840DE sl control 05/2019 A5E35227814B AB...
  • Page 2 Note the following: WARNING Siemens products may only be used for the applications described in the catalog and in the relevant technical documentation. If products and components from other manufacturers are used, these must be recommended or approved by Siemens. Proper transport, storage, installation, assembly, commissioning, operation and maintenance are required to ensure that the products operate safely and without any problems.

  • Page 3: Table Of Contents

    Table of contents Fundamental safety instructions........................5 General safety instructions.......................5 Equipment damage due to electric fields or electrostatic discharge ........8 Warranty and liability for application examples ................8 Industrial security ........................9 Residual risks of power drive systems ...................11 Description..............................13 Overview ..........................13 Operator controls and displays ....................14 2.2.1 View ............................14 2.2.2...
  • Page 4 Table of contents 5.3.4 Example: Configuring a VNC connection to a PC..............52 Service and diagnostics ......................54 5.4.1 Using the TCU's main menu ....................54 5.4.2 Operating the TCU menu "Service sessions" ................57 5.4.3 Operating the TCU menu "Service menu" ................59 5.4.4 Operating the TCU menu "Modify settings"...

  • Page 5: Fundamental Safety Instructions

    Fundamental safety instructions General safety instructions WARNING Electric shock and danger to life due to other energy sources Touching live components can result in death or severe injury. ● Only work on electrical devices when you are qualified for this job. ●...

  • Page 6: Technical Data

    Fundamental safety instructions 1.1 General safety instructions WARNING Electric shock due to equipment damage Improper handling may cause damage to equipment. For damaged devices, hazardous voltages can be present at the enclosure or at exposed components; if touched, this can result in death or severe injury.
  • Page 7 ● If you come closer than around 2 m to such components, switch off any radios or mobile phones. ● Use the "SIEMENS Industry Online Support app" only on equipment that has already been switched off. WARNING...

  • Page 8: Equipment Damage Due To Electric Fields Or Electrostatic Discharge

    Fundamental safety instructions 1.3 Warranty and liability for application examples Note Important safety notices for Safety Integrated functions If you want to use Safety Integrated functions, you must observe the safety notices in the Safety Integrated manuals. Equipment damage due to electric fields or electrostatic discharge Electrostatic sensitive devices (ESD) are individual components, integrated circuits, modules or devices that may be damaged by either electric fields or electrostatic discharge.

  • Page 9: Industrial Security

    In order to protect plants, systems, machines and networks against cyber threats, it is necessary to implement – and continuously maintain – a holistic, state-of-the-art industrial security concept. Products and solutions from Siemens constitute one element of such a concept.
  • Page 10 Fundamental safety instructions 1.4 Industrial security WARNING Unsafe operating states resulting from software manipulation Software manipulations, e.g. viruses, Trojans, or worms, can cause unsafe operating states in your system that may lead to death, serious injury, and property damage. ● Keep the software up to date. ●...

  • Page 11: Residual Risks Of Power Drive Systems

    Fundamental safety instructions 1.5 Residual risks of power drive systems Residual risks of power drive systems When assessing the machine- or system-related risk in accordance with the respective local regulations (e.g., EC Machinery Directive), the machine manufacturer or system installer must take into account the following residual risks emanating from the control and drive components of a drive system: 1.
  • Page 12 Fundamental safety instructions 1.5 Residual risks of power drive systems Operator panel front: OP 015 black Manual, 05/2019, A5E35227814B AB...

  • Page 13: Description

    Description Overview The SINUMERIK OP 015 black operator panel front has a touch-sensitive glass surface with multiple finger operator control. The integrated TCU enables the operator panel front and control to be installed separately. The OP 015 black operator panel front is linked to the PCU/NCU via Ethernet as thin client in a dedicated subnet (via DHCP server on the PCU/NCU).

  • Page 14: Operator Controls And Displays

    Description 2.2 Operator controls and displays Note Connecting USB devices The OP 015 black does not have any USB interfaces on the front. If required, the rear USB interfaces can be routed to the front via a USB extension (see Section "Keyboards and additional components").

  • Page 15: Operation

    Description 2.2 Operator controls and displays 2.2.2 Operation The operator panel front is operated through finger contact with the touch-sensitive glass surface: ● Depending on the application-specific functions shown in the display area, for example, by: – pressing a softkey or a displayed button –...
  • Page 16 ● Make sure that the surface of the touch-sensitive glass screen does not get dirty. Cleaning information can be found on the Internet in the following article in the Service & Support portal of Siemens Industry: http://support.automation.siemens.com/WW/view/en/39718397. Always check whether the executed operator actions have been recognized by the device.

  • Page 17: Keyboard

    Description 2.2 Operator controls and displays ● Uvex Profas Profi ENB 20A ● Comasec PU 900 (4342) ● Camapur Comfort Art. 619 ● KCL Men at Work Art. 301 ● Carex Art. 1505/k (leather) ● Cotton Cat. 1 Note The gloves listed here are recommendations only. The type designations can change. Keylock E.g.

  • Page 18: Screen Saver

    Description 2.2 Operator controls and displays Overview of the key symbols The key symbols used on the operator panel front are shown below along with the corresponding function keys on the PC keyboard. Function corresponds to the Function corresponds to the PC key function PC key function Backspace...

  • Page 19: Interfaces

    Description 2.3 Interfaces The time can be adapted individually. Further information can be found at: Commissioning of Basic Software and Operating Software, SINUMERIK Operate (IM9) Interfaces The OP 015 black operator panel front has the following interfaces: Interface name Connector Speed Permissible to‐...
  • Page 20 Description 2.3 Interfaces Figure 2-2 OP 015 black - rear with interfaces Pin assignment The pin assignments of the interfaces can be found in the Section "Connecting". Operator panel front: OP 015 black Manual, 05/2019, A5E35227814B AB...

  • Page 21: Mounting

    Mounting WARNING Electric shock in the event of an individual error when grounding is insufficient If the panel is installed with inadequate grounding in an environment with hazardous voltages, this may cause an electric shock in the event of an individual error. This can result in death, serious injury and material damage.
  • Page 22 Mounting Dimensions OP 015 black with TCU (integrated) * Clearance for cable and ventilation Table 3-1 Dimensions of the mounting opening Width (mm) Height (mm) Mounting depth + clearance (mm) 37 + 10 The OP 015 black is mounted using the tension jacks provided (2.5 mm profile; 20 mm long). When using the tension jacks, holes or threaded holes are not required.
  • Page 23 Mounting Figure 3-1 Dimension drawing for installing the OP 015 black operator panel front One person installation You should also observe the data provided in Section "General information and networking" → "Application planning" → "Climatic and mechanical environmental conditions" → "Cooling". NOTICE Impermissible mounting positions can cause malfunctions Observe the permissible mounting position: Deviating by up to 45º...
  • Page 24 Mounting 1. Insert the operator panel front in the panel cutout from the front. Figure 3-2 Inserting the operator panel NOTICE Damage to the sealing The seal must not be damaged when installing the device so that the maximum achievable degree of protection can be fulfilled.
  • Page 25 Mounting Figure 3-3 Tilting and pressing in 3. Make sure that the operator panel front sits firmly in the panel cutout and cannot fall out before you secure it at the rear with the tension jacks. 4. Secure the operator panel front in the panel cutout from the rear using the 12 tension jacks by tightening the setscrews (torque 0.4 - 0.5 Nm).
  • Page 26 Mounting Operator panel front: OP 015 black Manual, 05/2019, A5E35227814B AB...

  • Page 27: Connecting

    Connecting Pin assignment of the interfaces The pins of the component interfaces are assigned as specified in the tables below. Any deviations are indicated at the relevant point. Signal type: Input Output Bidirectional (inputs/outputs) Power supply Ground (reference potential) or N.C. (not connected) Power supply X206 Connector designation: X206...
  • Page 28 Connecting 4.1 Pin assignment of the interfaces In principle, USB interfaces have the following characteristics: ● Integrated power supply up to 500 mA for each socket. ● Maximum cable length 3 m (Length including the supply cable to the hub and the connected terminal device;...
  • Page 29 Connecting 4.1 Pin assignment of the interfaces Ethernet RJ45 interface X202 Connector type: Standard RJ45 socket Max. data transmission rate: 10/100/1000 Mbit/s Max. cable length: 100 m Table 4-2 Assignment of the Ethernet RJ45 interface 1000 Mbit/s Connector Name Type Remark Bidirectional pair A+ Bidirectional pair A-...
  • Page 30 Connecting 4.1 Pin assignment of the interfaces Table 4-3 Allocation of the I/O USB interface Connector Name Type Meaning Ground P12C +power supply for backlight inverter BL_ON Backlight On P5V_fused +5 V VCC (fused in PCU/TCU) Ground P3V3_fused +3.3 V VCC (fused in PCU/TCU) 7 - 10 N.C.
  • Page 31 Connecting 4.1 Pin assignment of the interfaces Table 4-4 Allocation of the LVDS display interface Connector Name Type Meaning P5V_D_fused +5 V display supply voltage (fused in PCU/ TCU) RXIN0- Bit 0 (-) LVDS input signal RXIN0+ Bit 0 (+) P3V3_D_fused +3.3 V display supply voltage (fused in PCU/ TCU)
  • Page 32 Connecting 4.1 Pin assignment of the interfaces Figure 4-1 Assignment of the direct keys to the vertical softkeys of an operator panel front 16 digital inputs (5 V) can be fetched via the X11 connector. Connector designation: Connector type: 20-pin plug connector Max.

  • Page 33: Handling Membrane Connectors

    Connecting 4.2 Handling membrane connectors Name Type Meaning P5V / CON1 + 5 V input voltage P5V / CON2 + 5 V input voltage Ground Ground The inputs are electrically isolated for MCP / MPP / HAM and DTM. For the TCU, it is evaluated whether the direct keys have been connected. Power consumption: 100 mA for MCP / MPP / HAM;...
  • Page 34 Connecting 4.2 Handling membrane connectors Operator panel front: OP 015 black Manual, 05/2019, A5E35227814B AB...

  • Page 35: Networking

    Networking System settings 5.1.1 Thin Client Unit (TCU) TCU overview The Thin Client Unit (TCU) for the distributed configuration permits spatial separation of the SINUMERIK operator panel front (OP/TP) and the SINUMERIK PCU/SIMATIC IPC or NCU. With SINUMERIK solution line, the TCU is used to visualize the user interface of the PCU 50, SIMATIC IPC for SINUMERIK with PCU basic software or NCU.

  • Page 36: Settings For Sinumerik Solution Line

    Networking 5.1 System settings Supplementary conditions The following supplementary conditions apply for the operation of a TCU: ● In the system network, the number of active thin clients is limited: – A maximum of 2 TCUs: NCU 710.3 PN – A maximum of 4 TCUs: NCU 720.3 PN or NCU 730.3 PN –...
  • Page 37 Networking 5.1 System settings The following rules apply for assignment of IP addresses in the system network: ● For all NCUs and/or PCUs/IPCs, the commissioning engineer assigns fixed IP addresses in the associated address bands, as well as appropriate computer names (host names). All other operator components are automatically assigned an IP address by the DHCP server.

  • Page 38: System Boot With System Network

    Networking 5.1 System settings 5.1.3 System boot with system network System behavior at boot The system boot behavior is based on the following principle: ● For the configuration of an NCU 7x0 with a PCU/IPC, the default for a network configuration is as follows: The NCU keeps the default IP address 192.168.214.1 on X120, the PCU/IPC keeps the default IP address 192.168.214.241 on Eth2.

  • Page 39: Factory Default Settings

    Networking 5.1 System settings 5.1.4 Factory default settings Meaning of the symbols: ○ Eth 1 as a DHCP client ● Eth 2 as a DHCP server ■ Eth 2 with a fixed IP address Preconfiguration of the TCU The TCU is configured as a DHCP client and primarily accepts IP addresses from SINUMERIK components, from the DHCP server of such components that are inherent to SINUMERIK, for example, an NCU at X120 or a PCU/IPC on the system network or from a standard DHCP server.
  • Page 40 Networking 5.1 System settings Preconfiguration of the NCU On the X120, the NCU is preconfigured for the SINUMERIK DHCP protocol. The NCU is pre- selected here as a SINUMERIK DHCP server. On X120, the NCU occupies the fixed IP address 192.168.214.1 with the subnet mask 255.255.255.0 in its capacity as a DHCP server.

  • Page 41: Commissioning Tcu

    Networking 5.2 Commissioning TCU IP address ranges reserved for NCU and PCU/IPC The following defaults apply on delivery: ● Connection to the system network with subnet mask 255.255.255.0: IP address Network station Remark 192.168.214.1 NCU on X120 Default 192.168.214.2 – 9 For additional NCUs with a fixed IP address on Not assigned the system network...

  • Page 42: Settings In The "Tcu.ini" File

    For operator panel fronts without keys, a virtual keyboard automatically appears. 5.2.2 Settings in the "TCU.ini" file Directories The tcu.ini file is created in the following directories: NCU: ../siemens/system/etc/tcu.ini ../user/system/etc/tcu.ini ../oem/system/etc/tcu.ini PCU/IPC (Windows 7 and Windows 10): C:\ProgramData\Siemens\MotionControl\siemens\System\etc\tcu.ini C:\ProgramData\Siemens\MotionControl\user\System\etc\tcu.ini Operator panel front: OP 015 black...

  • Page 43: Displacement Mechanism For Tcus

    Networking 5.2 Commissioning TCU C:\ProgramData\Siemens\MotionControl\oem\System\etc\tcu.ini Note The following entries are evaluated by SINUMERIK Operate: ● VNCServer/VetoMode ● VNCServer/AlarmBoxTimeOut ● VNCServer/FocusTimeout ● VNCServer/AdaptResolution ● VNCServer/MaxActiveTCUs ● VNCViewer/ExternalViewerSecurityPolicy Restrictions Restrictions for such external operator control units are: ● Neither MCP and direct keys nor an EKS system can be assigned. This also means that these devices cannot be activated to be an operator control unit in the system.

  • Page 44: Disable Switchover Between Tcu Via Plc

    Networking 5.2 Commissioning TCU Supplementary conditions The following supplementary conditions apply when operating the TCU: 2 active TCU connected in parallel to NCU 710.3 PN 4 active TCU connected in parallel to NCU 720.3 PN, NCU 730.3 PN 4 active TCUs connected in parallel to PCU/IPC Displacement rules You configure the displacement mechanism in SINUMERIK Operate in the "Setup"...
  • Page 45 Networking 5.2 Commissioning TCU HMI ↔ PLC data interface The "switchover disable" function is always active and does not have to be switched on explicitly. The function is controlled by a data bit in the PLC. The HMI transfers the active OP to the PLC, thus forming the basis of the control function in the PLC.
  • Page 46 Networking 5.2 Commissioning TCU While this message is displayed, operations on the OP with the user authorization can still be carried out unaffected. Note Active switching of an OP to another PCU/IPC is possible The switchover disable only relates to changing the user authorization on the OPs in a shadowing group on a PCU/IPC.

  • Page 47: Example: How To Select The Behavior Of The Tcus During Boot Up

    Networking 5.2 Commissioning TCU The settings for the right to veto are stored in file tcu.ini and are only effective if the operating software is installed on the PCU/IPC. You can use the operating software on the OP or TCU in the same way as on an OP connected directly to the PCU/IPC.

  • Page 48: Network Configuration

    Networking 5.3 Network configuration Network configuration 5.3.1 Permissible network topologies Ethernet connection A SINUMERIK 840 D sl can only be operated as a network within which the individual components communicate with one another via Ethernet connections. This network must be set up.

  • Page 49: Networks Without Connection To The Company Network

    Networking 5.3 Network configuration 5.3.2 Networks without connection to the company network 5.3.2.1 Configuration 1: NCU and TCU A direct Ethernet connection is used to connect a TCU to X120 of the NCU. NCU and TCU are suitably preconfigured with IP addresses. The IP addresses are not significant for further operation.

  • Page 50: Networks With Ncu Connection To The Company Network

    Networking 5.3 Network configuration 5.3.3 Networks with NCU connection to the company network 5.3.3.1 Configuration 2: NCU and TCU The TCU is directly connected to the NCU via a crossed Ethernet cable. On X130, the NCU is connected to a switch to the company network with a straight cable. As in configuration 1, there is a direct Ethernet connection between a TCU and X120 of the NCU.

  • Page 51: Configuration 3: Pcu/Ipc With Tcu On Ncu

    Networking 5.3 Network configuration 5.3.3.2 Configuration 3: PCU/IPC with TCU on NCU In this configuration, a switch is also required for the system network. All components are connected using straight Ethernet cables. On X120, the NCU occupies the fixed IP address 192.168.214.1 in its capacity as a DHCP server (not used in this configuration).

  • Page 52: Connecting The Programming Device (Pg) To The Ncu

    Networking 5.3 Network configuration 5.3.3.3 Connecting the programming device (PG) to the NCU Description For service purposes a programming device is connected to the NCU at X127 as a standard DHCP client (automatically obtain an IP address). An NCU is a standard DHCP server on X127. On X127, the NCU occupies the fixed IP address 192.168.215.1 with the subnet mask 255.255.255.224.
  • Page 53 The config.ini file is located in the following directory: NCU: /user/common/tcu/<TCU name>/common/tcu PCU/IPC (Windows 7 and Windows 10): C:\ProgramData\Siemens\MotionControl\user\common\tcu\<TCU name> \common\tcu The config.ini file must be stored on the boot server (active DHCP). Operator panel front: OP 015 black Manual, 05/2019, A5E35227814B AB...

  • Page 54: Service And Diagnostics

    Networking 5.4 Service and diagnostics Example: [Station] maxhostindex=2 /* Number of nodes that are defined under [host_1] and [host_2]. mcpIndex=192 tcuIndex=1 eksIndex=0 [host_1] Address=192.168.214.1 /* Address of the NCU to which the connection is established during booting. [host_2] Address=157.163.230.202 /* Address of the PC password=123456 /* Password of the VNC server on the PC Switching over between the nodes...
  • Page 55 Networking 5.4 Service and diagnostics ① "Main menu" title followed by the TCU name in brackets ② Central area with the list of servers and two further permanent items, "Select service session" and "Service this panel": ● "Select service session" triggers a server scan which detects all the VNC servers in the local system network.
  • Page 56 Networking 5.4 Service and diagnostics "Details" softkey The following connection data for the selected device appears when the "Details" softkey is pressed: Figure 5-3 TCU menu: Connection data Operator panel front: OP 015 black Manual, 05/2019, A5E35227814B AB...

  • Page 57: Operating The Tcu Menu "Service Sessions

    Networking 5.4 Service and diagnostics 5.4.2 Operating the TCU menu "Service sessions" "Service sessions" dialog When "Select service session" is selected from the main menu, the resulting process begins by triggering a server scan: Figure 5-4 TCU menu: Scanning After this, the following dialog appears: Operator panel front: OP 015 black Manual, 05/2019, A5E35227814B AB...
  • Page 58 Networking 5.4 Service and diagnostics Figure 5-5 TCU menu: Active sessions Central area with the server list: The individual server lines contain either "Show WHAT on NAME (IP)" or the IP address only where the name is unknown. Session number VNC server Session 0 Session 4...

  • Page 59: Operating The Tcu Menu "Service Menu

    Networking 5.4 Service and diagnostics precise details on the reason for the loss of function. With more favorable scenarios, the session name for the VNC server will also be specified along with its resolution. The connection and HMI status are monitored on a regular basis in the background. This may mean that these specifications change spontaneously if a change is made on the relevant server, e.g.
  • Page 60 Networking 5.4 Service and diagnostics The following menu items are available here: ● "Show status" shows status information, for example: Software version, hardware information, TCU network data, and their configuration: Figure 5-7 TCU menu: OP status ● "Show local logfile" shows a filtered version of the system log file in the /var/log/ messages directory, which contains only the messages of the local TCUs.
  • Page 61 Networking 5.4 Service and diagnostics Figure 5-8 TCU menu: Local log file ● "Show logfile of remote devices" shows the log file of the other devices in the network: The syslog messages of devices in the system network which send syslog messages by broadcast, such as NCU 7x0, ...

  • Page 62: Operating The Tcu Menu "Modify Settings

    Networking 5.4 Service and diagnostics 5.4.4 Operating the TCU menu "Modify settings" "Modify settings for operator panel (TCU)" dialog The following dialog appears when "Modify settings" is selected from the main menu: Figure 5-9 TCU menu: Settings The following TCU parameters are set here during the first commissioning: ●...

  • Page 63: Operating The Menu For A New Tcu Or Spare Part Tcu

    Networking 5.4 Service and diagnostics ● "Virtual Keyboard" (Auto/On/Off) Specifies whether a virtual keyboard is shown on the screen for touch screens. Depending on the panel features (Auto), the HMI decides whether a touch screen or keyboard is available. This parameter can also be set manually (On/Off). ●...
  • Page 64 Networking 5.4 Service and diagnostics Figure 5-10 TCU menu: New TCU If all TCUs are active, the new TCU cannot be a spare part. The system will then automatically switch to the name assignment phase after a set period of time has elapsed. Operator panel front: OP 015 black Manual, 05/2019, A5E35227814B AB...
  • Page 65 Networking 5.4 Service and diagnostics Figure 5-11 TCU menu: Name of TCU If a TCU30.3 is to be operated with a software version < 4.7 SP2, the TCU is operated in compatibility mode. If required, you can view and change the emulation type in the settings. Replacing a device If "Replacement"...
  • Page 66 Networking 5.4 Service and diagnostics Figure 5-12 TCU menu: Replacement TCU With the TCU30.3, after selecting the TCU to be replaced, a further dialog to select the emulation type can be displayed in compatibility mode: Operator panel front: OP 015 black Manual, 05/2019, A5E35227814B AB...
  • Page 67 Networking 5.4 Service and diagnostics If a static.ini of the TCU to be replaced (as of SW4.5) is found on the server, then the type of the old TCU is preselected based on the HW ID found there. If this is not the case, the TCU20.2 type is selected.

  • Page 68: How To Register A Tcu On The System Network

    Networking 5.4 Service and diagnostics Assigning a name If, as described above, the system automatically follows the "New" path, an additional message will appear: "This operator panel (TCU) must be new, because there are no inactive panels." This message will not appear if "New" is selected manually. Figure 5-13 TCU menu: Name of TCU An available TCU name is suggested in the input field, although the user is able to change this.
  • Page 69 Networking 5.4 Service and diagnostics Using the TCU Procedure: 1. Connect the TCU. This opens the "New operator panel (TCU)" dialog. 2. Select "New" to connect a new TCU and "OK" to confirm. 3. In the next dialog, accept the name suggested by the system or enter a name and confirm this with "OK".
  • Page 70 Networking 5.4 Service and diagnostics Procedure for the HT 8 1. Connect the HT 8 to a connection module and calibrate the touch screen. Additional softkeys are available for convenient touch panel operation: – "OK" has the same function as the <INPUT> key –...

  • Page 71: This Is How You Register A Spare Part Tcu

    Networking 5.4 Service and diagnostics Specifying settings without machine control panel If a PCU, IPC or TCU does not have a machine control panel (MCP), one of the two following options must be set: ● MCP address = 0 or no entry After the change of user authorization, there is no switchover of the machine control panel;...

  • Page 72: Booting Of The Tcu

    Networking 5.4 Service and diagnostics 5.4.8 Booting of the TCU 5.4.8.1 Messages during booting Messages when booting While the TCU boots, a progress indicator is displayed with messages showing the current status after the BIOS has been loaded and before the operating system is started. While the IP address is being determined via DHCP and the TFTP is being downloaded (boot image), a progress bar indicates that booting of the TCU is not yet complete, or that a fault has occurred.

  • Page 73: Diagnostics Options During Booting

    Networking 5.4 Service and diagnostics 5.4.8.2 Diagnostics options during booting Diagnostics while booting supplementary conditions In the following supplementary conditions, the diagnostics window is displayed and booting of the TCU is interrupted: ● When the <1 / F1> function is selected during booting ●...
  • Page 74 Networking 5.4 Service and diagnostics Press <1 / F1> to continue If you select function <F1> in the diagnostics window, the, detailed diagnostic information is output. Key / text Meaning F1 ... F6 Navigate within the window (alternatively, the relevant keys on the OP can be used). F7 -detail Display less information F8 +detail...

  • Page 75: Service And Maintenance

    Service and maintenance Cleaning the device The operator panel front is designed for low-maintenance operation. Nevertheless, you must regularly clean the display. Note Switch the device off for cleaning Clean the device only when it is switched off. This way, you ensure that you cannot unintentionally trigger any functions by touching the touch-sensitive glass surface.
  • Page 76 Service and maintenance Spare parts There are no parts of this device that can be replaced by the user. Suspected malfunction If you suspect a malfunction due to unusual product reactions, isolate the device from power. Immediately inform qualified personnel to check the function and ensure that the product functions correctly.

  • Page 77: Technical Data

    Technical data Safety Safety class III; PELV according to EN 50178 Degree of protection accord‐ Front: IP65 / IP66 ing to EN 60529 Rear: IPXXB Approvals CE / cULus Electrical data Power supply 24 VDC (20.4 V ... 28.8 V) Current consumption Typical, approx.

  • Page 78: Secondary Electrical Conditions

    Technical data 7.1 Secondary electrical conditions Note Information about the climatic and mechanical environmental conditions is contained in the associated section under: "General notes and interconnection" → "Operational planning". Secondary electrical conditions 7.1.1 Power supply Requirements for DC power supplies WARNING Electric shock due to connection of an unsuitable power supply When equipment is connected to an unsuitable power supply and/or insufficiently grounded or...

  • Page 79: Grounding Concept

    Technical data 7.1 Secondary electrical conditions Table 7-1 Requirements of the DC power supply Rated voltage According to EN 61131-2 24 VDC Voltage range (mean value) 20.4 VDC to 28.8 VDC Voltage ripple, peak/peak 5% (unsmoothed 6-pulse recti‐ Ramp-up time when switched on fication) Non-periodic overvoltages ≤...

  • Page 80: Emc Compatibility

    ● Only use cables approved by SIEMENS for the signal lines from and to the Control Unit. ● Signal cables must not be routed close to strong external magnetic fields (e.g. motors and transformers).

  • Page 81: Emc Limit Values In South Korea

    Technical data 7.2 Ambient climatic and mechanical conditions ● If signal lines cannot be routed a sufficient distance away from other cables, they must be installed in grounded cable ducts (metal). ● The operator panel fronts, MCPs, MPPs, and full keyboards must be installed in metallically enclosed EMC-compatible housings.
  • Page 82 Technical data 7.2 Ambient climatic and mechanical conditions Table 7-2 Ambient conditions during storage and transport Type of condition Permissible range/class Transport Storage Classification EN 60721-3-2 EN 60721-3-1 Climate class Ambient temperature -40° C ... +70° C -25° C ... +55° C Biological environmental condi‐...

  • Page 83: Operating Conditions

    Technical data 7.2 Ambient climatic and mechanical conditions 7.2.2 Operating conditions The components of the SINUMERIK 840D sl system are intended for a weatherproof, fixed location. The documented environmental conditions apply to the climate in the immediate vicinity of the units and to the entry of the cooling air.

  • Page 84: Cooling

    Technical data 7.2 Ambient climatic and mechanical conditions Biological, chemical, electrical and mechanical influences, pollutants Shock test in operation According to IEC 60068-2-27 test Ea (half-sine) ● 5 g peak acceleration ● 30 ms duration ● 3 shocks in all three axes in both directions Degree of contamination 2 (only use indoors) EMC conducted / radiation...
  • Page 85 Technical data 7.2 Ambient climatic and mechanical conditions Figure 7-1 Means of heat dissipation Fan design ● The fan must be positioned to produce an optimum heat dissipation. A clearance of 10 mm must be maintained in front of the fan. ●...

  • Page 86: Standards And Approvals

    Technical data 7.3 Standards and approvals Guidelines If the convection area A [m ] does not suffice for the "heat dissipation using natural convection", then use: ● "Heat dissipation using natural convection and internal turbulence" for hot spots and heat concentrations in housings subject to space constraints.

  • Page 87: Recycling And Disposal

    China RoHS The products comply with the China RoHS directive Further information on this can be found on the Internet at the following link: SIOS (https://support.industry.siemens.com/cs/document/ 109738656/china-rohs-manufacturer?dti=0&lc=en-WW) Risk assessment The following standards must be used to perform the risk assessment: ●...
  • Page 88 Technical data 7.4 Recycling and disposal Operator panel front: OP 015 black Manual, 05/2019, A5E35227814B AB...

  • Page 89: Spare Parts/Accessories

    Spare parts/accessories The following can be ordered for the OP 015 black: ● Spare part: Tension jacks 6FC5248-0AF14-0AA0 (9 units) ● Accessories: USB extension 6FC5347-0AF01-1AA0 Operator panel front: OP 015 black Manual, 05/2019, A5E35227814B AB...
  • Page 90 Spare parts/accessories Operator panel front: OP 015 black Manual, 05/2019, A5E35227814B AB...

  • Page 91: Index

    Index Assembly Gestures Mounting opening, 22 Displaying the TCU menu, 16 One person installation, 23 Heat dissipation Boot server, 51 Means of heat dissipation, 84 HT 8 rotary coding switch, 70 Care, 75 Cleaning product, 75 Interfaces, 19 CompactFlash Card, 36 Company network, 37 Connecting a PG, 52 Connection conditions...
  • Page 92 Index Protective separation Connection conditions, 78 Scope of maintenance, 75 Signal cables, 80 SINUMERIK DHCP client, 39 SINUMERIK DHCP server, 40 Star structure, 36 Starting up the system, 38 Switchover disable, 44 System network, 36 Configuring, 68 Assign index, 45 Assign name, 68 Booting messages, 72 Main menu, 54...

This manual is also suitable for:

Sinumerik 840d sl

Table of Contents