Engine Installation - Toro Groundsmaster 4100-D Service Manual

15.Connect hoist or lift to the lift tabs on engine.
16.Remove flange nuts, rebound washers and cap
screws securing the engine mounts to the engine sup-
ports.
CAUTION
One person should operate lift or hoist while
another person guides the engine out of the ma-
chine.
IMPORTANT: Make sure to not damage the engine,
fuel hoses, hydraulic lines, electrical harness or
other components while removing the engine.
17.Slowly remove engine assembly from the machine.
18.If necessary, remove engine mounts from the engine
using Figure 10 as a guide.
Engine Installation (Fig. 10)
1. Make sure that all parts removed from the engine
during maintenance or rebuilding are installed to the en-
gine.
2. If removed, install engine mounts to the engine using
Figure 10 as a guide.
3. Connect hoist or lift to the engine lift tabs.
CAUTION
One person should operate lift or hoist while
another person guides the engine into the ma-
chine.
IMPORTANT: Make sure to not damage the engine,
fuel hoses, hydraulic lines, electrical harness or
other parts while installing the engine.
4. Carefully lower engine into the machine.
5. Align engine to the engine supports and hydraulic
pump input shaft. Secure engine to engine supports with
cap screws, rebound washers and flange nuts.
6. Secure hydraulic pump assembly to engine (see
Pump Assembly Installation in the Service and Repairs
section of Chapter 4 -- Hydraulic System).
Groundsmaster 4100--D/4110--D
7
1. Washer reservoir
2. Reservoir mount
3. Carriage screw (3 used)
4. Washer (3 used)
7. Install cooling fan motor and fan assembly (Fig. 15).
A. Carefully position fan motor, fan and motor brack-
et assembly to radiator.
B. Secure fan motor bracket to radiator with six (6)
cap screws and flange nuts.
C. Remove caps and plugs that were placed in
hoses and fittings during removal to prevent contam-
ination.
D. Connect hydraulic hoses to cooling fan motor
(see Hydraulic Hose and Tube Installation in the
General Information section of Chapter 4 -- Hydraulic
System).
8. Position upper radiator shroud and coolant reservoir
with bracket to the radiator. Secure shroud and reservoir
bracket to the radiator and lower radiator bracket with
removed fasteners (see Radiator Installation in this sec-
tion). Make sure that clearance between shroud and fan
is at least 0.180" (4.6 mm) at all points.
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2
6
3
4
5
Figure 16
5. Nut (3 used)
6. Flange head screw
7. Exhaust mount
Kubota Diesel Engine
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