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Related Manuals for Toro 414500000
Summary of Contents for Toro 414500000
- Page 1 ® Mower With 48in, 52in, or 60in TURBO FORCE ® Cutting Unit Model No. 72513—Serial No. 414500000 and Up Model No. 72518—Serial No. 412852565 and Up Model No. 72519—Serial No. 414349000 and Up *3461-545* Register at www.Toro.com. Original Instructions (EN)
- Page 2 It is a violation of California Public Resource Code Dealer or Toro Customer Service and have the model Section 4442 or 4443 to use or operate the engine on and serial numbers of your product ready. Figure 1 any forest-covered, brush-covered, or grass-covered...
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Page 3: Table Of Contents
Contents Removing the Fuel Tank ........36 Replacing the Fuel Filter ........37 Electrical System Maintenance ......37 Safety ............... 4 Electrical System Safety ........37 General Safety ........... 4 Servicing the Battery......... 37 Safety and Instructional Decals ......4 Servicing the Fuses .......... -
Page 4: Safety
Safety • Keep clear of the discharge opening. • Keep bystanders and children out of the operating area. Do not allow children to operate the machine. This machine has been designed in accordance with Allow only people who are responsible, trained, ANSI B71.4-2017. - Page 5 Decal 112-3858 is for machines with 60in decks only. decal112-3858 112-3858 1. Read the Operator's 3. Remove the key before Manual. adjusting the height of cut. 2. Read the Operator's 4. Height-of-cut settings Manual before performing maintenance. decal131-1180 131-1180 1. Read the Operator's 3.
- Page 6 decal131-3521 131-3521 1. Height of cut decal131-3529 131-3529 1. Read the Operator's Manual for more information on maintenance intervals and procedures. decal131-3524 131-3524 1. Read the Operator's 3. Cold fluid level Manual. decal131-3536 2. Transmission fluid 131-3536 1. Battery 4. Parking brake 2.
- Page 7 decal133-4641 133-4641 decal133-4604 1. Warning—do not carry passengers. 133-4604 1. Thrown object 3. Severing hazard of hand hazard—keep bystanders or foot—keep away from away from the machine. moving parts. 2. Thrown object hazard, 4. Entanglement open deflector—only hazard—keep away operate the machine with from moving parts;...
- Page 8 decal140-4258 140-4258 1. Parking brake—disengaged 4. Off 2. Parking brake—engaged 5. Engine speed—fast 6. Engine speed—slow 3. On...
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Page 9: Product Overview
Controls Product Overview Become familiar with all the controls before you start the engine and operate the machine (Figure Control Panel g301772 Figure 3 1. Anti-scalp roller (60-inch 7. Hydraulic tank decks only) g301785 2. Front caster wheel 8. Fuel tank Figure 4 3. - Page 10 Power-Takeoff Switch (PTO) Battery-Indicator Light If you turn the key to the O position for a few Use the power-takeoff switch (PTO) to engage and disengage mower blades or start and stop powered seconds, the battery voltage displays in the area attachments (Figure 4);...
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Page 11: Specifications
To ensure optimum performance and continued safety certification of the machine, use only genuine Toro replacement parts and accessories. Replacement Fuel Safety parts and accessories made by other manufacturers •... -
Page 12: Adding Fuel
• – Store fuel in an approved container and keep Do not store fuel either in the fuel tank or fuel it out of the reach of children. containers over the winter unless you use a fuel stabilizer. • Fuel is harmful or fatal if swallowed. Long-term exposure to vapors can cause serious injury and •... -
Page 13: Performing Daily Maintenance
Performing Daily Maintenance Before starting the machine each day, perform the Each Use/Daily procedures listed in Maintenance (page 26). Breaking in a New Machine New engines take time to develop full power. Mower g031282 decks and drive systems have higher friction when Figure 7 new, placing additional load on the engine. -
Page 14: During Operation
Avoid mowing in • Use only accessories and attachments approved wet conditions. by The Toro® Company. • Before you start the engine, ensure that all drives are in neutral, the parking brake is engaged, and Slope Safety you are in the operating position. -
Page 15: Operating The Parking Brake
Operating the Parking operation. Use common sense and good judgment when performing this evaluation. Brake Changes in the terrain, such as moisture, can quickly affect the operation of the machine on Always engage the parking brake when you shut off a slope. -
Page 16: Operating The Mower-Blade-Control Switch (Pto)
Operating the Disengaging the Mower Blades (PTO) Mower-Blade-Control Figure 10 Figure 11 show 2 ways to disengage Switch (PTO) the mower blades. Use the blade-control switch (PTO) in conjunction with the motion-control levers to engage and disengage the mower blades. Engaging the Mower Blades (PTO) g301401 Figure 10... -
Page 17: Operating The Throttle
Operating the Throttle Starting the Engine You can move the throttle control between F Important: Do not engage the starter for more positions (Figure 12). than 5 seconds at a time. If the engine fails to start, wait 15 seconds between attempts. Failure Always use the F position when engaging the PTO. -
Page 18: Shutting Off The Engine
Shutting Off the Engine Operating the Platform You can use the machine with the platform in the CAUTION up or down position. It is your preference on which position to use. Children or bystanders may be injured if they move or attempt to operate the machine while WARNING it is unattended. -
Page 19: Driving Forward Or Backward
Driving Forward Disengage the parking brake; refer to Operating the Parking Brake (page 15). Move the motion-control levers to the center, unlocked position. g031026 Figure 17 1. Platform up 3. Pull the knob out to release the platform. 2. Platform down g030983 Figure 18 1. -
Page 20: Side Discharging Or Mulching The Grass
Side Discharging or Mulching the Grass This machine has a hinged grass deflector that disperses clippings to the side and down toward the turf. DANGER Without the grass deflector, discharge cover, or complete grass catcher assembly mounted in place, you and others are exposed to blade contact and thrown debris. -
Page 21: Adjusting The Height-Of-Cut
Adjusting the Height-of-Cut Adjusting the Anti-Scalp Rollers The height-of-cut can be adjusted from 38 to 127 mm (1-1/2 to 5 inches) in 6 mm (1/4 inch) increments. Models with a 60-Inch Deck Only Note: Using a height-of-cut under 51 mm (2 inches) Whenever you change the height-of-cut, adjust the increases the wear on the mower-deck belt. -
Page 22: Positioning The Flow Baffle
Position B Use this position when bagging (Figure 25). g301806 Figure 23 1. Slot 2. Knob g012678 Figure 25 Positioning the Flow Baffle The following figures are for recommended use only. Adjustments vary by grass type, moisture content, Position C and the height of the grass. -
Page 23: Using Weights
Using Weights Using the Fuel-Shutoff Valve • Install weights to improve balance. You can add or remove weights to create optimized performance under different operating conditions and for your Close the fuel-shutoff valve for transport, maintenance, preference. and storage (Figure 27). -
Page 24: Pushing The Machine By Hand
Pushing the Machine by Transporting the Machine Hand Use a heavy-duty trailer or truck to transport the machine. Use a full-width ramp. Ensure that the trailer The bypass valves allow you to push the machine by or truck has all the necessary brakes, lighting, and hand without the engine running. - Page 25 g031405 Figure 30 1. Back the machine up the 2. Walk the machine down ramp. the ramp. Shut off the engine, remove the key, and engage the parking brake. Tie down the machine near the front caster wheels and the rear bumper with straps, chains, cable, or ropes (Figure 31).
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Page 26: Maintenance
To ensure optimum performance and continued the engine running. safety certification of the machine, use only • Carefully release pressure from components with genuine Toro replacement parts and accessories. stored energy. Replacement parts and accessories made by • Check the parking brake operation frequently. -
Page 27: Pre-Maintenance Procedures
Maintenance Service Maintenance Procedure Interval • Change the engine oil. • Check the battery. • Check the clutch. Every 100 hours • Check and clean the engine cooling fins and shrouds (more often in dirty or dusty conditions). • Check the mower-deck belt(s). •... -
Page 28: Opening The Engine Guard
Opening the Engine Guard Lubrication Rotate the engine guard forward as shown in Figure Greasing the Machine Grease with No. 2 lithium or molybdenum grease. Disengage the PTO and set the parking brake. Shut off the engine, remove the key, and wait for all moving parts to stop before leaving the operating position. -
Page 29: Greasing The Front Caster Pivots
Greasing the Front Caster Note: Thread-locking adhesive has been applied to lock the spacer nuts to the axle. Pivots Remove the axle (with the other spacer nut still assembled to it) from the wheel assembly. Service Interval: Yearly Pry out the seals, inspect bearings for wear or Grease type: Lithium or molybdenum grease damage, and replace them if necessary. -
Page 30: Greasing The Motion Controls
Greasing the Motion Engine Maintenance Controls Engine Safety Service Interval: Yearly • Shut off the engine before checking the oil or Grease the operator-presence-control balljoint and adding oil to the crankcase. the motion-control bushing for both levers. • Keep your hands, feet, face, clothing, and other Note: Use an oil drip between the lever brackets to body parts away from the muffler and other hot... - Page 31 Inspecting the Filters Inspect the safety filter. If it is dirty, replace both the safety and primary filters. Important: Do not attempt to clean the safety filter. If the safety filter is dirty, then the primary filter is damaged. Inspect the primary filter for damage by looking into the filter while shining a bright light on the outside of the filter.
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Page 32: Servicing The Engine Oil
Servicing the Engine Oil Engine-Oil Specifications Oil Type: Detergent oil (API service SJ or higher) Oil Capacity: 1.65 L (56 fl oz) with the filter; 1.50 L (51 fl oz) without the filter g031514 Viscosity: See the table below. g012991 Figure 39 Note: Use a synthetic oil with 5W-20 or 5W-30 rating,... - Page 33 Disengage the PTO, move the motion-control levers to the N position, and EUTRAL LOCK engage the parking brake. Shut off the engine, remove the key, and wait for all moving parts to stop before leaving the operating position. Change the engine oil as shown in Figure g031514 g027660...
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Page 34: Servicing The Spark Plug
Changing the Engine-Oil Filter Servicing the Spark Plug Service Interval: Every 200 hours Service Interval: Every 200 hours Note: Change the engine-oil filter more frequently Make sure that the air gap between the center and when operating conditions are extremely dusty or side electrodes is correct before installing the spark sandy. -
Page 35: Checking The Spark Arrester
Checking the Spark Plug Checking the Spark Arrester Important: Do not clean the spark plug(s). Always replace the spark plug(s) when it has a black coating, worn electrodes, an oily film, or For Machines with a Spark cracks. Arrester If you see light brown or gray on the insulator, the Service Interval: Every 50 hours engine is operating properly. -
Page 36: Fuel System Maintenance
Removing the Fuel Tank Fuel System Maintenance Lower the platform. Release the cushion; refer to Releasing the Cushion for Rear Access (page 27). Draining the Fuel Tank Remove the cross bracket. You can drain the fuel tank by removing it and pouring the fuel out of the fill neck;... -
Page 37: Replacing The Fuel Filter
Replacing the Fuel Filter Electrical System Maintenance Service Interval: Every 800 hours/Yearly (whichever comes first) Do not install a dirty filter if it is removed from the fuel Electrical System Safety line. • Disconnect the battery or remove the spark-plug Note: Wipe up any spilled fuel. - Page 38 Charging the Battery WARNING Charging the battery produces gasses that can explode. Never smoke near the battery and keep sparks and flames away from battery. Important: Always keep the battery fully charged (1.265 specific gravity) to prevent battery damage when the temperature is below 0°C (32°F). Remove the battery from the chassis;...
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Page 39: Servicing The Fuses
Installing the Battery Servicing the Fuses Install the battery as shown in Figure The electrical system is protected by fuses. It requires no maintenance. If a fuse blows, check the component or circuit for a malfunction or short. Park the machine on a level surface, disengage the PTO, and engage the parking brake. -
Page 40: Drive System Maintenance
Drive System Note: If you are unable to achieve proper tracking by adjusting the left control rod, contact Maintenance your Authorized Service Dealer. Check that the machine does not creep from the neutral position with the park brakes Adjusting the Tracking disengaged. -
Page 41: Adjusting The Caster-Pivot Bearing
Adjusting the Caster-Pivot Servicing the Caster Bearing Wheels and Bearings Service Interval: Every 500 hours/Yearly (whichever The caster wheels rotate on a roller bearing supported by a spanner bushing. If the bearing is kept well comes first) lubricated, wear will be minimal. Failure to keep the Disengage the blade-control switch (PTO), move bearing well lubricated causes rapid wear. -
Page 42: Removing The Clutch Shim
Tighten the locknut until the spanner bushing Check the condition of the wire-harness leads, bottoms against the inside of the caster forks connectors, and terminals. Clean or repair them (Figure 57). as necessary. Grease the fitting on the caster wheel. Verify that 12 V is present at the clutch connector when the you engage the PTO switch. -
Page 43: Checking The Wheel-Lug Nuts
Using a 0.010 inch thick-feeler gauge, verify Perform the following safety check: that a gap is present between the rotor and Start the engine from the operator’s armature face on both sides of the brake position. pole as shown in Figure 62 Figure Make sure that the blades do not... -
Page 44: Cooling System Maintenance
Brake Maintenance Cooling System Maintenance Testing the Parking Brake Cleaning the Air-Intake Service Interval: Before each use or daily Screen Before each use, test the parking brake on both a level surface and slope. Service Interval: Before each use or daily Always engage the parking brake when you stop the machine or leave it unattended. -
Page 45: Belt Maintenance
Belt Maintenance Checking the Belts Service Interval: Every 100 hours—Check the mower-deck belt(s). Check belts for cracks, frayed edges, burn marks, wear, signs of overheating, or any other damage. The signs of a worn mower belt are squealing while the belt is rotating, blades slipping while you are cutting grass, frayed belt edges, burn marks, and cracks. -
Page 46: Replacing The Transmission Belt
Replacing the Transmission CAUTION Belt The spring is under tension when installed and can cause personal injury. Service Interval: Every 1,000 hours—Replace the Wear safety glasses and be careful when transmission belt. removing the spring. Remove the fuel tank; refer to Removing the Fuel Tank (page 36). -
Page 47: Controls System Maintenance
Controls System Maintenance Adjusting the Motion-Control Levers If the motion-control levers do not align horizontally, adjust the motion-control levers. Park the machine on a level surface, disengage g031538 the PTO, and engage the parking brake. Figure 70 Shut off the engine, remove the key, and wait 1. -
Page 48: Hydraulic System Maintenance
Hydraulic System Add fluid to the reservoir until it reaches the reaches the minimum cold fill level. Specifications Install the cap on the filler neck. Hydraulic Fluid Type: Toro ® HYPR-OIL ™ hydraulic fluid Replacing the Hydraulic Hydraulic System Fluid Capacity: 4.7 L (159 fl oz) -
Page 49: Bleeding The Hydraulic System
Important: Remove the hydraulic-reservoir cap. Use the fluid specified in Hydraulic System Specifications (page 48) Locate the drain plug in the bottom of each equivalent. Other fluids could cause system transmission and place a drain pan under the damage. plugs (Figure 72). -
Page 50: Mower Deck Maintenance
Mower Deck Maintenance Blade Safety A worn or damaged blade can break, and a piece of the blade could be thrown toward you or bystanders, resulting in serious personal injury or death. g006530 Figure 74 • Inspect the blades periodically for wear or damage. 1. - Page 51 Sharpening the Blades WARNING Use a file to sharpen the cutting edge at both A blade that is bent or damaged could ends of the blade (Figure 77). break apart and could critically injure you or bystanders. Note: Maintain the original angle. Note: •...
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Page 52: Leveling The Mower Deck
Checking the Mower Deck Side-to-Side Height Adjust the rear-tire pressure. Ensure that the blades are not bent; refer to Checking for Bent Blades (page 50). Position the blades side to side. Measure at the B and C locations from a level surface to the cutting edge of blade tips (Figure 81). - Page 53 Leveling the Mower Deck from Side to Side Loosen the side nut and jam nut in the yokes you want to adjust (Figure 82). g001041 Figure 83 1. Measure the blade at 2. Measure from a level points A and B surface g031518 Figure 82...
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Page 54: Adjusting The Deck-Lift Spring
Adjusting the Deck-Lift Rotate the top bolt of the yokes to adjust the height of the mower deck (Figure 84). Spring Note: Rotate the bolt clockwise to raise the deck; rotate the bolt counterclockwise to lower it. Note: Adjusting the compression spring alters how much the deck floats and the amount of effort needed Tighten the jam nuts and side bolts. -
Page 55: Replacing The Grass Deflector
Replacing the Grass Cleaning Deflector Cleaning under the Mower WARNING Deck An uncovered discharge opening could allow the machine to throw objects toward you or Service Interval: Before each use or daily bystanders, resulting in serious injury. Also, Remove the grass buildup under the mower daily. contact with the blade could occur. -
Page 56: Storage
Storage Fuel Tank (page 36), or operate the engine until it shuts off. Start the engine and allow it to run until it Storage Safety shuts off. Repeat with the choke engaged (if applicable) until the engine does not start. •... -
Page 57: Troubleshooting
Troubleshooting Problem Possible Cause Corrective Action The engine does not start, starts hard, or 1. The fuel tank is empty or the shutoff 1. Fill the fuel tank with fuel and open the fails to keep running. valve is closed. valve 2. - Page 58 Problem Possible Cause Corrective Action The cutting height is uneven. 1. Blade(s) are not sharp. 1. Sharpen the blade(s). 2. Cutting blade(s) is/are bent. 2. Install new cutting blade(s). 3. The mower deck is not level. 3. Level the mower deck side-to-side position.
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Page 59: Schematics
Schematics g301844 Electrical Schematic—138-8898 (Rev. B) - Page 60 While the exposure from Toro products may be negligible or well within the “no significant risk” range, out of an abundance of caution, Toro has elected to provide the Prop 65 warnings. Moreover, if Toro does not provide these warnings, it could be sued by the State of California or by private parties seeking to enforce Prop 65 and subject to substantial penalties.