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CLUTCH/STARTER CLUTCH/KICKSTARTER/GEARSHIFT LINKAGE
Replace the clutch
discs and plates as
8 S8t.
CLUTCH
DISCS
Check the clutch discs
for
signs of scoring or
discol·
oration.
Measure the thickness
of each
disc.
SERVICE
LIMIT:
2.85 mm
(0.112
in)
CLUTCH PLATES
Check the
plates for
excessive wa
rpage
or
discolor·
ation.
Check the
plate warpage
on a
su
rface
plate
using
8
feeler gauge.
Re~e
the clutch
Measure the
thickness
of
the plates.
drSCSBndpJaresBs
SERVICE
LIMIT:
0.15
mm (0.006
in)
a
ser.
11-10
CLUTCH CENTER
Check
the
clutch center
for nicks,
indentations or
abnormal wear
made
by
the
clutch
plates.
CLUTCH
LIFTER/
NEEDLE
BEARING
Check the
lifter
for wear or
damage.
Check the
needle
bearing for wear or damage.
Assemble
the
clutch
l
ifter,
needle bearing
and
washer.
Turn
the
washer
with
you
r
finger and make
sure
the
needle
beari
ng turns smoothly.
Replace
t
he clutch lifter,
needle
bear
ing and washer
as
a
set if necessary.
CLUTCH LIFTER ROD
Check the
clutch
lifter
rod for damage and
straight-
ness.
CLUTCH
DISC
LIFTER ROD
LIFTER
WASHER
,i
•
NEEDLE BEARING
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Troubleshooting
