Spark Arrester Installation; Sidestand Inspection; Front Suspension Inspection - Honda CRF450X 2005 Service Manual

Motorcycle
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MAINTENANCE
INSTALLATION
'05
- '07:
Install a new gasket,
spark arrester
assembly and
r::~-::~,:",,-­
bolts.
Tighten the bolts to the
specified
torque.
TORQUE:
12 N'm
(1.2 kgf·m,
9 [bUt)
After '07:
Apply molybdenum disulfide grease
(T8 1901 or
equivalent)
to
the bolt threads.
Install a new
gasket,
spark arrester assembly
and
bolts.
Tighten the
bolts
to the
specified
torque.
TORQUE:
6 N'm
(0.6
kgf·m.
4.4
Ibf.ft)
SIDESTAND
INSPECTION
Support the
motorcycle
u
pright on a
level surface.
Check the sidestand spring fo
r
damage or
loss
of
tension.
Check the
sidestand assembly
for freedom
of
move-
ment and lubricate the
sidestand
pivot
sl iding sur-
face
if
necessary.
Check
the pivot bolt
and
nut
on
the
s idestand.
Tight
en
the
pivot bolt to
the
specified
torque.
Loosen
the
pivot bolt
cou nterclockwise
45"
- 90",
and
tighten the pivot nut
t
o
the
specified torque
while
holding
the
pivot
bolt.
TORQUE:
Sidestand
pillot
bolt:
10 N'm
(1.0 kgf·m. 7
IbHt)
-
45"
to
90"
Sidestand
pillot
nut:
39 N'm
(4.0
kgf'm
,
29
Ibf·it)
SUSPENSION
4-34
FRONT SUSPENSION INSPECTION
Check the action of
the
f
orks
by
operating the
front
brakes
and
compressing the
front
suspension sev-
eral times.
Check the entire assembly for signs of leaks, dam-
age
or
loose
fasteners.
Make
su re
the fork protectors and dust
seals
are
clean
and
not packed
with
mud
and
dirt.
Remove any di
rt
that
has
accumulated
on the
bot-
tom
of the
fork
seals.
Replace damaged
components
which cannot be
repaired.
Tighten all
nuts
and
bolt
s.
For
fork
service (page
14-13).

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