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4.
8
ST AND AND BRAKE
SHOE
BS
the
6
mm
nut.
Pull up the main
stand
pivot pipe
to disassemble the brake pedal.
The
bra
ke
rod
can be separated
from
the brake pedal by
remov-
ing
the
brake
ioint
pin.
(Fig. 4. 48)
4.
Rear brake
rod
can be separated from
the
brake pedal
by removing
the brake rod
joint
pin.
(Fig.
4. 49)
5.
Remove
the step bar by
loose ning
the two
l
O mm
nuts
mounting
the step bar
.
The
side
stand can
be
removed from
the
frame by
un-
hoo king
the side stand
spring
and then unscrewing
the
side
stand pivot
screw.
C.
Inspection
1.
Check
the
main stand pivot pipe
for
damage.
Standard
outside diameter
Serviceable
limit
18.747-18.?Bmm
10.7281-0.7365
inl
Replace if under
18
.7 mm
10.7302 inl
2.
Check the bore of the
brake
pedal pivot
hole
for
wear.
Item
Inside
diameter
Standard
va
lue
I
I
I
I
18.80-18.852
mm
I
(10.70079-6.7
422
0
inl
Servi
cea
ble
I
imit
Replace
if
over
19 mm (0.7
4803
inl
3.
Check main
stand mounting hole
for
wear.
Item
Inside
diameter
Standard
value
19.0-
19.1
mm
(0.7 480-0.7
52
in)
[
Serviceab
le
limit
I
Re
place if
over
19 .3
mm (0.7 598 inl
I
4.
Inspect
the stand,
step
and
brake
pedal
to
insure that
they are
not
bent or
deformed
.
5.
Inspect
all
springs
for
breakage or
loss
of
tension.
0.
Reassembly
1.
Cleon oll
..
pdrts and grease
all shaft
areas.
Fill the inside
of
the pivot
pipe
with
grease
and
perform
reassembly in
the
reverse
order of
disassembly.
2.
Join
the broke rod
and
brake
pedal with
the
rod joint
pin and
cotter pin.
(Fig. 4. 50)
3.
Align the
main
stand, brake pedal
and
insert
the
pivot
from
the
pedal
side.
Install 6
mm bolts
from
the top side,
tighten
the
nut and
lock
with
a
cotter pin.
NO
TE:
Do not overtorque the 6
mm bolt.
(Fig. 4. 5
1)
4,
Install the
main stand
spring,
brake pedal spring,
stop
switch spring
and rear brake adjusting nut.
-
-
·
---
~
•
.J
Fig.
4. 49
CD
Rear
brake pedal
Fig. 4. 50
CD
Rear
brake ro_d
@
Cotter pin
@
Rear
brake pedal
Fig.
4.
51
Fixing
the main stand
with
6
mm
bolt
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