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Fig.
3.
118
Sectional
view
of shift drum
stopper
CD
Shift drum stopper
®
Shift drum neutral
stopper
fig.
3.
119
Kick starter
construction
CD
8 mm set
bolt
®
Kick
starter
spindle
@
25 mm cir-clip
©
Kick starter pinion
@
Co urter
shaft
low gear
®
Kick starter spring
(f)
Friction spring
3.
ENGINE
5.
Assemble the lower crankcase to the upper
crankcase.
6.
Reinstall
the
gear shift spindle.
Install
a washer
on the left spindle and set with the circlip.
NOTE:
Check to make sure that the action of the gear
shift fork
is
smooth.
7.
Reassemble
the
remaining components.
S.
Kick Starter Construction
The kick starter
spindle
rotates counter clock-
wise
when
the
kick starter
pedal
is pressed
by applying the
weight
of
the rider.
A
kick
starter
pinion supported by a friction spring is mounted
on
the
center of
the
kick
starter
spindle when
the
left hand screw
is
machined.
When the kick starter
is
pressed,
the kick starter pinion is
forced
against
and meshe
s
with the
countershaft
low
gear
by
the
acti on
of
the
screw on
the
spindle,
causi
n g the
C1,
M
1 ,
(Ml gears to
be
drive
n and transmitting
the pedal force to rotate the
crankshaft
through
the
clutch.
Releasing the kick
starter
pedal causes the
kick
starter
spindle to
rotate clockwise
and return to
normal position
by
the
action of the kick
starter
spring
T.
Kick Starter Disassembly
l
.
Disassemble
the
upper and lower crankcase
in
accordance with Section
3.
5
C.
2.
Remove the kick starter
spring.
3.
Remove the 25 mm circlip.
4.
Unscrew
the 8 mm lock bolt and remove
washer.
5.
Disassemble
the
kick
starter
spindle.
U.
Kick Starter
lnspecti()fl
Check the kick starter spindle and pinion, if dam-
aged
or
worn,
replace
with
a new part.
V.
Kick Starter Reassembly
Reassemble the kick starter components in the
reverse
procedure of disassembly.
NOTE:
Always use new
8
mm
loc
k
washer.
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