Honda CB450 1968 Service Manual page 37

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26
I
I
I
t-
!
fig. 3. 36
Tachometer
gear
box, pinion and
washer
CD
Pinion
@
Wosher
@
Gear box
Fig. 3. 37
Installing
the gear
box assembly
CD
Gear box
assembly
Fig.
3. 38
Valve
spring component
ports
CD
Torsion bar
IVolve springl
@
Torsion
bar outer
@
Torsion
bar
holder
©
Torsion
bar outer
orm
3.
ENGINE
EXHAUST SIDE
1.
Assemble the cam
follower
and cam follower
shaft into the cylinder
head.
2.
Install
the
exhaust camshaft.
3.
Assemble
the
pinion
on
the
tachometer
gear
box.
Do not forget
to install the
washers.
(Fig.
3. 36)
4.
Install
the gearbox
assembly. Firmly
set the
convex section of
the tachometer
pinion into
the
camshaft
groove.
(Fig.
3. 37)
5.
Install the breaker point
base.
NOTE:
Upon completion of the
installation,
check to
make sure that the
camshaft
rotates freely.
6.
Install
the
spark advancer and
the contact
breaker
assembly.
7.
Temporarily tighten
the lock
nut.
NOTE:
If the
side
clearance of the camshaft is
exces-
sively
large,
noise will
result, and if
the
clearance
is
too
small
the
shaft
may sieze.
The
proper
clearance
is
0.05 to 0.35mm (0.002~0.014inl.
Shims for
adjusting the camshaft
side
clearance
are available in 0.1 mm and 0.2mm (0.004 and
0.008 in} in
thickness.
J.
Valve and Torsion Bar Spring.
When
a bar is subjected to
torsion,
a reaction
to this force is created in the opposite
direction.
This model utilizes torsion bar principle
in the valve
spring.
The
use of
the
torsion bar
valve
spring has
eliminated
spring surging,
aim further,
the maximum
valves spring load
of 79 kg
(
174.2
lbl hos
been
contained in
a very
small
space.
This has enabled the
valve
mechanism to be made
compact.
On one end of the torsion
bar
an arrow
is maked,
when assembling the
valve
spring the
torsion bar
is
twisted
in the direction of the arrow
to provide the
spring
prelood.
This is necessary because the preset has been
incorporated in
the torsion bar.
Exersize care when handling
the
torsion bar oasr
even a
small
scratch or scar may cause torsionb
to
foil.

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