Transmission Reassembly; Gear Shift Construction - Honda CB450 1968 Service Manual

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54
Fig.
3.
112
Measuring gear backlash
Fig
.
3. 113
Measuring bearing diametrical
clemence
Fig.
3. 114
Gear shift mechanism
CD
Neutral stopper
@
Shift drum
stopper
®
Ball
bearing
3
ENGINE
6.
Double
row
ball bearing
c learance
IM, Cl
(Fig. 3. 113)
Item
Diametrica
l
Clearance
Standard value
I
Serv
iceable limit
I
0. 01
-0.
025
mm
I
Replac
e if
aver
!'0
0004-0.
00
I
in
1
1
0.
05
mm 10. 002
inl
N.
Transmission Reassembly
Reassemble in the
reverse sequence
of disassembly.
NOTE:
a.
Make
sure
that
the
thrust
washers
and circlips
are installed
on
the M 4, C 2 and C 3
gears.
b.
When assemblying
the
bearings
to
the main
shaft
and
countershaft, make sure that
the
bearing with the oi
l groo
ve
is installed on the
countershaft and
the
bearing without the oil
groove on the main shaft.
c.
The
installation of
the
bearing set ring
and
the
dowel pin must not
be
forgotten.
d.
Assemble
the left
shift fork on gear
C
4,
right shift fork on
gear
C
5
and
the center
shift fork on gear
M 2-M
3,
and
then assem
ble the main shaft and the counter shaft
in
set.
0.
Gear Shift Construction
The
gear
shift
operation
is
made very
light
by
mounting the
gear shift
drum
on
ball
bearings, fur-
ther,
the
use of the special neutral stopper permits
easy
and positive shifting
into neutral.
Stopping on the gear shift pedal
causes the
gear
shift spindle to rota
te
and
moves
the
gear shift
for
k.
The
pin on the end of the
shift
fork
turns
the gear
shift
drum and
it in
turn moves the gear
shift
fork
which is mounted on the
drum.
The shift
drum
stopper positively
sets
the gears in
their respective
position
(Fig. 3. 114)

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