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4. 3
FRONT CUSHION
NOTE:
Particularly inspect
the
bottom surface
of the
damper valve
and
the upper surface of the piston
for
any scratches.
D.
Reassem
bly
1.
Clean
all the part
thoroughly before
assembling.
2.
Assemble
the individual
compcnents
into the
front fork pipe
assembly.
(Fig.
4.
22)
NOTE
:
After
completing
the
assembly of the front
damper valve into the
front fork
pipe, make
sure
that
the
damper
valve
is
operating
smoothly.
3.
Insert the front
fork
bottom pipe
into the
front
pipe
assembly
using the
following special
tools
and
exercising care
not to
damage the
oil
seal :
Front fork oil seal driving guide
Tool No.
07054-29201
Front fork oil seal driving
weight
Tool No.
07057-29201
4.
Assemble
the front cushion spring and
the
boot
(CB
450 :
front fork
under
cover).
5.
Install the
front cushion assembly on the
steering stem.
Fill each cushion with
285,_,
295
cc
117.4,_,
18.0
cu-in!
of
hydraulic fluid
through
from the front fork bolt hole and install
the
front
fork bolt upon completing the
filling.
Lock
the cushion at
the
bottom bridge
by
tighte-
ning
the
10
mm
bolt
.
(Fig. 4.
23)
6.
Install
the
front fender
and the front
w
heel.
7.
Upon completion
of the
front cushion
assembly,
check
for
proper
operation and
assure
that there
is no binding.
Fig.
4.
22
Assembling component parts
CD
Fork piston snap
ring
®
Front fork piston
®
Front damper
valve
©
Fork valve
stopper ring
®
Fork pipe stopper
ring
®
Front fork pipe guide
(D
Oil seal
@
Front fork pipe
Fig.
4.
23
lnstolling the front fork
into
the steering
75
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