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Toro 30607A Operator's Manual

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Original Instructions (EN)
Groundsmaster
Rotary Mower
Model No. 30607—Serial No. 313000001 and Up
Model No. 30607A—Serial No. 314000001 and Up
Model No. 30609—Serial No. 313000001 and Up
Model No. 30609A—Serial No. 314000001 and Up
Form No. 3376-251 Rev D
®
4000 and 4010
*3376-251* D

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  • Page 1 Groundsmaster ® 4000 and 4010 Rotary Mower Model No. 30607—Serial No. 313000001 and Up Model No. 30607A—Serial No. 314000001 and Up Model No. 30609—Serial No. 313000001 and Up Model No. 30609A—Serial No. 314000001 and Up *3376-251* D Register at www.Toro.com.
  • Page 2 State of additional information, contact an Authorized Service California to cause cancer, birth defects, Dealer or Toro Customer Service and have the model and serial numbers of your product ready. Figure 1 or reproductive harm.

  • Page 3: Table Of Contents

    Safety ............... 4 Oil ..............59 Safe Operating Practices........4 Changing the Rear Axle Lubricant ....60 Toro Mower Safety..........6 Checking the Rear Wheel Toe-In ...... 60 Sound Power Level ..........7 Cooling System Maintenance ......61 Sound Pressure Level-Model 30607....7 Servicing the Engine Cooling System ....

  • Page 4: Safety

    Preparation Safety • While mowing, always wear substantial footwear, long trousers, hard hat, safety glasses, and This machine meets or exceeds CEN standard hearing protection. Tie back long hair. Do not EN 836:1997, ISO standard 5395:1990, and ANSI wear jewelry. Do not operate the equipment when B71.4-2012 specifications in effect at the time of barefoot or wearing open sandals.
  • Page 5 • • Remember there is no such thing as a safe slope. Reduce the throttle to low idle before stopping Travel on grass slopes requires particular care. To engine. guard against overturning: • Keep hands and feet away from the cutting units. –...

  • Page 6: Toro Mower Safety

    The following list contains safety information specific • Watch for traffic when near or crossing roads. to Toro products or other safety information that you Always yield the right-of-way. must know that is not included in the CEN, ISO, or •...

  • Page 7: Sound Power Level

    To make sure of optimum performance and continued safety certification of the machine, Level-Model 30609 use only genuine Toro replacement parts and accessories. Replacement parts and accessories This unit has a sound pressure level at the operator’s made by other manufacturers could be dangerous, ear of 90 dBA, which includes an Uncertainty Value and such use could void the product warranty.

  • Page 8: Engine Emission Certification

    Uncertainty Value (K) = 0.5 m/s Measured values were determined according to the procedures outlined in EN 836. Whole Body Measured vibration level = 0.29 m/s Uncertainty Value (K) = 0.15 m/s Measured values were determined according to the procedures outlined in EN 836. Engine Emission Certification The engine in this machine is EPA Tier 4 Final and...

  • Page 9: Safety And Instructional Decals

    Safety and Instructional Decals Safety decals and instructions are easily visible to the operator and are located near any area of potential danger. Replace any decal that is damaged or lost. decal93-7818 93-7818 1. Warning—read the Operator's Manual for instructions on decal100-5624 torquing the blade bolt/nut to 115-149 N-m (85-110 ft-lb).
  • Page 10 decal100-6578 100-6578 1. Entanglement hazard, belt—do not operate the machine with the shields or guards removed; always keep the shields decal104-3578 and guards in place; stay away from moving parts. 104-3578 1. Height of cut adjustment decal117-2754 117–2754 1. Warning—read the Operator's Manual. 2.
  • Page 11 decal117-2766 117–2766 (Affix over part no. 117–2754 for CE*) * This safety decal includes a slope warning required on the machine for compliance to the European Lawn Mower Safety Standard EN836:1997. The conservative maximum slope angles indicated for operation of this machine are prescribed by and required by this standard. 1.
  • Page 12 decalbatterysymbols Battery Symbols Some or all of these symbols are on your battery 1. Explosion hazard 6. Keep bystanders a safe distance from the battery. 2. No fire, open flame, or 7. Wear eye protection; smoking. explosive gases can cause blindness and other injuries decal121-3884 8.
  • Page 13 decal106-6754 106-6754 1. Warning—do not touch the hot surface. 2. Cutting/dismemberment hazard, fan and entanglement hazard, belt—stay away from moving parts. decal120-6604 120-6604 1. Thrown object hazard—keep bystanders away from the machine. 2. Cutting/dismemberment hazard of hand, mower decal106-6755 blade—stay away from moving parts, keep all guards and 106-6755 shields in place.
  • Page 14 decal120-4129 120–4129 1. Beacon 3. Left turn signal 2. Hazard light 4. Right turn signal decal120-8947 120–8947 1. Warning—read the 4. If the roll bar is raised, Operator’s Manual. wear the seat belt. 2. There is no rollover 5. If the roll bar is lowered, protection when the roll do not wear the seat belt.
  • Page 15 decal121-1599 121–1599 decal114-0846 1. Read the Operator’s Manual for information on fuses. 114–0846 1. Read the Operator’s 4. Pull the knob out to Manual for information on engage the PTO. starting the engine—1)Set to neutral; 2)Engage the brake; 3)Set the engine speed to slow;...
  • Page 16 decal121-1677 121–1677 Groundsmaster 4000 1. Read the Operator’s Manual for maintenance information. decal93-7275 93-7275 1. Read the Operator's Manual. 2. Do not use starting aids. decal120-0250 120–0250 (Cab models) 1. Slow moving vehicle...

  • Page 17: Setup

    Setup Loose Parts Use the chart below to verify that all parts have been shipped. Procedure Description Qty. – No parts required Grease the machine. Used only on machines requiring Warning Decal European CE compliance. Media and Additional Parts Description Qty.

  • Page 18: Product Overview

    Pedal Locking Latch Product Overview The pedal locking latch (Figure 3) connects the pedals together to engage the parking brake. Controls Note: Determine the left and right sides of the Tilt Steering Lever machine from the normal operating position. Press the lever (Figure 3) down to tilt the steering wheel to the desired position.
  • Page 19 Engine Speed Switch Power Point The power point (Figure 5) is used to power optional The engine speed switch (Figure 4) has two modes to change the engine speed. By momentarily tapping electrical accessories. the switch, the engine speed can be increased or decreased in 100 rpm increments.
  • Page 20 g008836 Figure 7 g008837 Figure 6 1. Wind shield wiper switch 3. Fan control 1. Weight gauge 4. Seat back adjusting lever 2. Air conditioning switch 4. Temperature control 2. Weight adjusting lever 5. Arm rest adjusting knob (not shown-located under arm rest) Wind Shield Latch 3.
  • Page 21 Using the InfoCenter Control InfoCenter Icon Description SERVICE DUE Indicates when scheduled service The InfoCenter LCD display shows information about should be performed your machine, such as the operating status, various diagnostics and other information about the machine Engine rpm/status—indicates the engine rpm (Figure 9).
  • Page 22 The Faults menu contains a list of the recent machine faults. Refer to the Service Left Manual or your Authorized Toro Distributor for more Bulb information on the Faults menu and the information contained there. Output of TEC controller or control...
  • Page 23 0000 or 1234. are English or Metric If you changed the PIN code and forgot the Language Controls the language used code, contact your Authorized Toro Distributor for on the InfoCenter* assistance. LCD Backlight Controls the brightness of the...
  • Page 24 Note: Rotate the key switch to the O position and then to the O position locks the protected menu. You have the ability to view and change the settings in the Protected Menu. Once you access the Protected Menu, scroll down to Protect Settings option. Use the right button to change the setting.

  • Page 25: Specifications

    If the engine has been running, the Authorized Service Dealer or Distributor or go to pressurized, hot coolant can escape and www.Toro.com for a list of all approved attachments cause burns. and accessories. • Do not open the radiator cap when the engine is running.
  • Page 26 Cetane rating: 45 or higher • Fuel filter plugging may be expected for a time after converting to biodiesel blends. Sulfur content: Ultra-low sulfur (<15 ppm) • Contact your Authorized Toro Distributor if you wish for more information on biodiesel.
  • Page 27 Figure 14 part numbers.) 1. Hydraulic tank cap Alternate fluids: If the Toro fluid is not available, other fluids may be used provided they meet all the following Remove the dipstick from the filler neck and material properties and industry specifications. We wipe it with a clean rag.
  • Page 28 Checking the Planetary Gear Drive Service Interval: Every 400 hours Check the oil level after every 400 hours of operation or if external leakage is noted. Use high quality SAE 85W-140 gear lube as a replacement. With machine on level surface, position the wheel so one check plug (Figure 15) is at the...
  • Page 29 Also, the Automatic Traction Assist will not work properly with improper tire pressure. Do not under-inflate. Replace worn or damaged tires with genuine Toro tires that are correctly sized for this machine. g008866 Figure 18 Checking the Torque of the Wheel 1.
  • Page 30 installed) and the remaining spacers onto the Side Cutting Units spindle shaft. Install the tensioning cap to To adjust the height-of-cut on the side cutting units, secure the assembly. add or remove an equal number of spacers from the Remove the hairpin cotter and clevis pin castor forks, position the castor wheel axles in the securing the height-of-cut chains to the rear of high or low height-of-cut holes in the castor forks, and...
  • Page 31 decal100-5622nc decal100-5623nc Figure 23 Figure 25 Push the castor spindle through the castor arm. Remove the hairpin cotters and clevis pins Install the shims (as originally installed) and the securing the damper links to the cutting unit remaining spacers onto the spindle shaft. Install brackets (Figure 26).
  • Page 32 Adjusting the Skids The skids should be mounted in the lower position when operating at heights of cut greater than 64 mm (2-1/2 inches) and in the higher position when operating at heights of cut lower than 64 mm (2-1/2 inches).
  • Page 33 Front Cutting Unit Setup Matching Height Of Cut Between Cutting Units Position blade side to side on outside spindle Rotate blade on each spindle until the ends face of both side cutting units. Measure from the forward and backward. Measure from the floor to the floor to the tip of the cutting edge on both front tip of the cutting edge.

  • Page 34: Adjusting The Mirrors

    2. Rear view mirror Smart Power Aiming the Headlights With Toro Smart Power™, the operator does not have to listen to the engine speed in heavy conditions. Loosen the mounting nuts and position each Smart Power prevents bogging down in heavy turf headlight so that it points straight ahead.

  • Page 35: Auto Idle

    Auto Idle Diesel Particulate Filter Regeneration The machine is equipped with auto idle which automatically idles the engine when all of the following The diesel particulate filter (DPF) is part of the exhaust functions are not used, for a pre determined time, system.
  • Page 36 DPF Soot Accumulation • DPF regeneration is a process that heats the DPF to convert the soot to ash. • Over time, the DPF accumulates soot in the soot • In addition to the warning messages, the computer filter. The computer for the engine monitors the reduces the power produced by the engine at soot level in the DPF.
  • Page 37 DPF Ash Accumulation • When enough ash accumulates, the engine computer sends information to the InfoCenter in • The lighter ash is discharged through the exhaust the form of a system advisory or an engine fault to system; the heavier ash collects in the soot filter. indicate the accumulation of ash in the DPF.
  • Page 38 Types of Diesel Particulate Filter Regeneration Types of diesel particulate filter regeneration that are performed while the machine is operating: Type of Regeneration Conditions for DPF regeneration DPF description of operation Passive Occurs during normal operation of the machine at The InfoCenter does not display an icon indicating high-engine speed or high-engine load passive regeneration.
  • Page 39 DPF is already in need of a parked When the recovery-regeneration icon regeneration displayed in the InfoCenter, a recovery regeneration is requested. Contact your Authorized Toro Distributor to have a service technician perform the recovery regeneration. • A recovery regeneration requires up to 4 hours to complete.
  • Page 40 Reset Regeneration Parked Regeneration g214713 g214711 Figure 41 Figure 40 Parked-regeneration request icon Assist/reset-regeneration icon • The parked-regeneration requested icon displays • The assist/reset-regeneration icon displays in the in the InfoCenter (Figure 41). InfoCenter (Figure 40). • If a parked regeneration is needed, the InfoCenter •...
  • Page 41 Engage the parking brake. Set the throttle to the low I position. Performing a Parked Regeneration Note: For instructions on unlocking protected menus, refer to Accessing Protected Menus (page 23). Access the protected menu and unlock the protected settings submenu (Figure 43);...
  • Page 42 g211986 g212405 Figure 47 Figure 49 Move the throttle control to and press LOW IDLE The “Waiting on ” message displays the center button (Figure 48). (Figure 50). g212372 g212406 Figure 48 Figure 50 The following messages display as the parked The computer determines whether the regeneration process begins: regeneration runs.
  • Page 43 The engine is cold—wait. The engine is warm—wait. The engine hot—regeneration in progress (percent complete). The parked regeneration is complete when the “Regen Complete” message displays in the InfoCenter. Press the left button to exit to the home screen (Figure 53).

  • Page 44: Engine Speed Switch

    You need a distributor technician to perform the the settings will transfer based on the previous setting. recovery regeneration process; contact your The settings are reset when the machine is turned off. Authorized Toro Distributor. Note: This feature may also be used in conjunction with cruise control.

  • Page 45: Using The Rollover Protection System (Rops)

    Using the Rollover Install the two pins and secure them with the hairpin cotter pins. Protection System (ROPS) Important: Ensure that the seat is secured with the seat latch. WARNING To raise the roll bar, remove the hairpin cotter pins and remove the two pins. To avoid injury or death from rollover: keep the roll bar in the raised locked position and Raise the roll bar to the upright position and...

  • Page 46: Jacking Points

    With Toro Smart Power™, the operator does not have to listen to the engine speed in heavy conditions. Smart Power prevents bogging down in heavy turf by automatically controlling the machine speed and optimizing cutting performance.

  • Page 47: Operating Tips

    Operating Tips • Check to make sure the air conditioning condenser fins are clean. • Operate the air conditioner blower at the mid Mow When Grass is Dry speed setting. Mow either in the late morning to avoid the dew, which •...

  • Page 48: Maintenance

    Maintenance Note: Determine the left and right sides of the machine from the normal operating position. Recommended Maintenance Schedule(s) Maintenance Service Maintenance Procedure Interval • Torque the wheel lug nuts. • Check the alternator belt tension. After the first 10 hours •...

  • Page 49: Service Interval Chart

    Maintenance Service Maintenance Procedure Interval • Disassemble, clean, and assemble the soot filter of the DPF. or clean the soot filter if engine faults 3720 3720 0, or 3720 16 display Every 6,000 hours in the InfoCenter. • Flush the cooling system and replace fluid. Every 2 years •...

  • Page 50: Lubrication

    Lubrication Greasing the Bearings and Bushings The machine has grease fittings that must be lubricated regularly with No. 2 General Purpose Lithium Base Grease. If the machine is operated under normal conditions, lubricate all bearings and bushings after every 50 hours of operation or immediately after every washing.
  • Page 51 g017810 Figure 63 g011557 Front Lift Assemblies Figure 66 • Lift arm cylinder bushings (2 each) (Figure • Lift arm ball joints (2) (Figure Side Lift Assemblies • Main lift arm bushings (6) (Figure 67 Figure • Bell crank pivot bushings (2) (Figure •...

  • Page 52: Engine Maintenance

    Engine Maintenance Air Cleaner Maintenance • Check the air cleaner body for damage which could cause an air leak. Replace if damaged. Check the whole intake system for leaks, damage or loose hose clamps. • Service the air cleaner filter only when the service indicator requires it or every 400 hours (more g011553 frequently in extremely dusty or dirty conditions).

  • Page 53: Servicing The Engine Oil

    Preferred oil: SAE 15W-40 (above 0°F) • Alternate oil: SAE 10W-30 or 5W-30 (all temperatures) Toro Premium Engine Oil is available from your Authorized Toro Distributor in either 15W-40 or 10W-30 viscosity grades. See the parts catalog for part numbers.

  • Page 54: Servicing The Diesel-Oxidation Catalyst (Doc) And The Soot Filter

    g020436 Figure 76 g020435 Figure 74 1. Engine oil filter 1. Dipstick 2. Oil fill cap Add oil to the crankcase; refer to Checking the Engine Oil. If the oil is below the Full mark, remove the fill cap (Figure 74) and add oil until the level reaches the Full mark.

  • Page 55: Fuel System Maintenance

    DPF. • Never smoke when handling fuel, and stay Refer to your Authorized Toro Distributor for away from an open flame or where fuel diesel-oxidation catalyst and the soot filter fumes may be ignited by a spark.

  • Page 56: Servicing The Water Separator

    Servicing the Water Separator Service Interval: Before each use or daily Every 400 hours Drain water or other contaminants from water separator (Figure 79) daily. Replace filter canister after every 400 hours of operation. Place a clean container under the fuel filter. Loosen the drain plug on the bottom of the filter canister and open the vent on the top of the canister mount.

  • Page 57: Electrical System Maintenance

    Rinse with clear water. Coat the battery posts and short against metal components causing cable connectors with Grafo 112X (skin-over) grease sparks. Sparks can cause the battery (Toro Part No. 505-47) or petroleum jelly to prevent gasses to explode, resulting in personal corrosion. injury.

  • Page 58: Fuses

    (Cab model only). negative (black) cable. Coat both battery connections with Grafo 112X (skin-over) grease, Toro Part No. 505-47, petroleum jelly, or light grease to prevent corrosion. Slide the rubber boot over the positive terminal.

  • Page 59: Drive System Maintenance

    Drive System Maintenance Adjusting the Traction Pedal Angle The traction pedal operating angle can be adjusted g008862 for operator comfort. Figure 89 Loosen the two nuts and bolts securing the left 1. Check/drain plug side of the traction pedal to the bracket (Figure 88).

  • Page 60: Changing The Rear Axle Lubricant

    Changing the Rear Axle Lubricant Service Interval: After the first 200 hours Every 800 hours Change the oil initially after the first 200 hours of operation and every 800 hours of operation thereafter. Position the machine on a level surface. Clean the area around the 3 drain plugs;...

  • Page 61: Cooling System Maintenance

    Cooling System Close the hood. Maintenance Servicing the Engine Cooling System Service Interval: Every 100 hours Every 2 years Remove debris from the oil radiator/oil cooler daily. Clean them more frequently in dirty conditions. This machine is equipped with a hydraulically driven fan drive system that automatically (or manually) reverses to reduce radiator/oil cooler and screen debris build-up.

  • Page 62: Brake Maintenance

    Brake Maintenance Adjusting the Service Brakes Adjust the service brakes when there is more than 25 mm (1 inch) of “free travel” of the brake pedal, or when the brakes do not work effectively. Free travel is the distance the brake pedal moves before braking resistance is felt.

  • Page 63: Belt Maintenance

    Belt Maintenance 96). Increase or decrease the compressor belt tension and tighten the bolt. Check the deflection of the belt again to ensure that the Servicing the Alternator tension is correct. Belt Re-tensioning the Blade Service Interval: After the first 10 hours Drive Belts Every 100 hours Service Interval: After the first 10 hours...
  • Page 64 burn marks and cracks. Replace the belt if any of is approximately .32 cm ± .152/.000 cm (.125 these conditions are evident. +.060/-.000 inch) clearance between the head of the bolt and the idler arm. Lower the cutting unit to the shop floor. Remove the belt covers from the top of the cutting unit and set the covers aside.

  • Page 65: Hydraulic System Maintenance

    Change the 2 hydraulic filters after every 800 operating hours, in normal conditions. Fluid Use Toro replacement filters (Part No. 94-2621 for Service Interval: Every 800 hours the left side of the machine and 75-1310 for the right side of the machine).

  • Page 66: Checking The Hydraulic Lines And Hoses

    Adjusting the Counterbalance Pressure The counterbalance test port (Figure 102) is used to test the pressure in the counterbalance circuit. Recommended counterbalance pressure is 2241 kPa (325 psi). To adjust the counterbalance pressure, loosen the locknut, rotate the adjusting screw (Figure 102) clockwise to increase the pressure or counterclockwise to decrease the pressure and...

  • Page 67: Mower Maintenance

    Pivot latch toward rear of deck. the front of the blade plane to the back of the blade plane. Toro recommends a blade pitch of 8 to 11 mm Remove the hairpin cotter and clevis pin (5/16 to 7/16 inch). That is the back of the blade plane securing the height-of-cut chains to the rear of is 8 to 11 mm (5/16 to 7/16 inch) higher than the front.

  • Page 68: Servicing The Castor Arm Bushings

    Adjusting the Side Cutting Units Service Interval: Every 800 hours Remove the tensioning cap from the spindle shaft and slide the spindle out of the castor arm (Figure 105). Reposition the shims, as required, to raise or lower the castor wheel until the cutting unit has the correct pitch.

  • Page 69: Blade Maintenance

    The blade must be replaced if a solid object is hit, the blade is out of balance, or if the blade is bent. Always use genuine Toro replacement blades to be sure of safety and optimum performance. Never use replacement blades made by other manufacturers because they could be dangerous.

  • Page 70: Inspecting And Sharpening The Cutter Blade(S)

    Important: The curved part of the blade Position the machine on a level surface. Raise must be pointing toward the inside of the the cutting unit, engage the parking brake, put cutting unit to ensure proper cutting. the traction pedal in neutral, put the PTO lever in the Off position, stop the engine, and remove Note: After striking a foreign object, torque all...

  • Page 71: Correcting Cutting Unit Mismatch

    dimension. Then rotate the same blade so that DANGER the opposite end is forward, and measure again. If the blade is allowed to wear, a slot The difference between the dimensions must will form between the sail and flat part not exceed 3 mm (1/8 inch).

  • Page 72: Cab Maintenance

    Cleaning the Air Cab Maintenance Conditioning Coil Cleaning the Cab Air Filters Service Interval: Every 250 hours (Clean more frequently in extremely dusty or dirty Service Interval: Every 250 hours (Replace them if conditions) they are torn or excessively dirty.) Stop the engine and remove the key.

  • Page 73: Cleaning The A/C Condenser Screen

    Slide the A/C screen out from under the air Coat the cable terminals and battery posts conditioning coil (Figure 115). with Grafo 112X skin-over grease (Toro Part Clean the screen thoroughly with compressed No. 505-47) or petroleum jelly to prevent (Figure 115).

  • Page 74: Schematics

    Schematics g020462 Hydraulic Schematic (Rev. B)
  • Page 75 Notes:...
  • Page 76 Countries Other than the United States or Canada Customers who have purchased Toro products exported from the United States or Canada should contact their Toro Distributor (Dealer) to obtain guarantee policies for your country, province, or state. If for any reason you are dissatisfied with your Distributor's service or have difficulty obtaining guarantee information, contact the Toro importer.

This manual is also suitable for:

Groundsmaster 401030607Groundsmaster 40003060930609a

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