Toro 30635 Operator's Manual
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Toro 30635 Operator's Manual

Toro 30635 Operator's Manual

Rotary mower
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Original Instructions (EN)
Groundsmaster
Mower
Model No. 30635—Serial No. 315000001 and Up
Form No. 3388-892 Rev A
®
4010 Rotary
*3388-892* A

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Summary of Contents for Toro 30635

  • Page 1 Form No. 3388-892 Rev A Groundsmaster ® 4010 Rotary Mower Model No. 30635—Serial No. 315000001 and Up *3388-892* A Register at www.Toro.com. Original Instructions (EN)
  • Page 2 You are responsible for operating the product properly and safely. You may contact Toro directly at www.Toro.com for product and accessory information, help finding a dealer, or to register your product.

  • Page 3: Table Of Contents

    Safety ................4 Replacing the Blade Drive Belt .........50 Safe Operating Practices........... 4 Hydraulic System Maintenance ........51 Toro Mower Safety ..........6 Changing the Hydraulic Fluid........51 Sound Power Level ..........7 Replacing the Hydraulic Filters .........51 Sound Pressure Level..........7 Checking the Hydraulic Lines and Hoses....52...

  • Page 4: Safety

    Safety • Thoroughly inspect the area where the equipment is to be used and remove all objects which may be thrown by the machine. This machine has been designed in accordance with • EN ISO 5395:2013 and ANSI B71.4-2012 specifications Warning–fuel is highly flammable.

  • Page 5: Maintenance And Storage

    • – Never mow across the face of the slope, unless the Use care when loading or unloading the machine into a machine is designed for that purpose. trailer or truck. • • Stay alert for holes in the terrain and other hidden hazards. The operator shall turn on flashing warning lights, if provided, whenever traveling on a public road, except •...

  • Page 6: Toro Mower Safety

    Toro Mower Safety • This machine is not designed or equipped for on-road The following list contains safety information specific to Toro use and is a “slow-moving vehicle”. If you must cross products or other safety information that you must know that or travel on a public road, you should be aware of and is not included in the CEN, ISO, or ANSI standards.

  • Page 7: Sound Power Level

    Sound Power Level This unit has a guaranteed sound power level of 104 dBA, which includes an Uncertainty Value (K) of 1 dBA. Sound power level was determined according to the procedures outlined in ISO 11094. Sound Pressure Level This unit has a sound pressure level at the operator’s ear of 85 dBA, which includes an Uncertainty Value (K) of 1 dBA.

  • Page 8: Safety And Instructional Decals

    Safety and Instructional Decals Safety decals and instructions are easily visible to the operator and are located near any area of potential danger. Replace any decal that is damaged or lost. 93-7818 1. Warning—read the Operator's Manual for instructions on torquing the blade bolt/nut to 115-149 N-m (85-110 ft-lb).
  • Page 9 117–2754 1. Warning—read the Operator's Manual. 2. Warning—do not operate this machine unless you are trained. 3. Warning—wear the seat belt when seated in the operator's position. 4. Warning—wear hearing protection. 5. Thrown object hazard—keep bystanders a safe distance from the machine. 6.
  • Page 10 121–3884 1. Engine—stop 3. Engine—start 120–4159 2. Engine—preheat 1. Off 8. High 2. Lights 9. Traction drive 3. On 10. Low 4. Light switch location 11. Power take-off (PTO) 5. Fast 12. Lower left deck 6. Variable speed adjustment 13. Lower center deck 7.
  • Page 11 106-6754 Battery Symbols 1. Warning—do not touch the hot surface. Some or all of these symbols are on your battery 2. Cutting/dismemberment hazard, fan and entanglement 1. Explosion hazard 6. Keep bystanders a safe hazard, belt—stay away from moving parts. distance from the battery.
  • Page 12 120–4129 1. Beacon 3. Left turn signal 2. Hazard light 4. Right turn signal 120–8947 1. Warning—read the 4. If the roll bar is raised, Operator’s Manual. wear the seat belt. 2. There is no rollover 5. If the roll bar is lowered, protection when the roll do not wear the seat belt.
  • Page 13 121–1599 1. Read the Operator’s Manual for information on fuses. 114–0846 1. Read the Operator’s 4. Pull the knob out to Manual for information on engage the PTO. starting the engine—1)Set to neutral; 2)Engage the brake; 3)Set the engine speed to slow; 4)Turn the ignition key to preheat;...
  • Page 14 130–6043 1. Read the Operator’s Manual.
  • Page 15 130–6046 1. Read the Operator’s Manual.

  • Page 16: Setup

    Setup Loose Parts Use the chart below to verify that all parts have been shipped. Procedure Description Qty. – No parts required Grease the machine. Used only on machines requiring Warning decal European CE compliance. Media and Additional Parts Description Qty.

  • Page 17: Product Overview

    Tilt Steering Lever Product Overview Press the lever (Figure 3) down to tilt the steering wheel Controls to the desired position. Then release the lever to lock the adjustment. Note: Determine the left and right sides of the machine from the normal operating position. Parking Brake Latch A knob on the left side of the console actuates the parking CAUTION...

  • Page 18: Cruise Control Switch

    high range. To switch between the High and Low range, Seat Back Adjusting Lever the decks must be raised, PTO disengaged, cruise control Move the lever to adjust the seat back angle (Figure disengaged, traction pedal in neutral position and the machine must be moving at a slow speed.

  • Page 19: Cab Controls

    Cab Controls Air Conditioning Switch Use this switch to turn the air conditioning on or off (Figure Wind Shield Latch Lift up on latches to open the wind shield (Figure 8). Press in on latch to lock wind shield in open position. Pull out and down on latch to close and secure wind shield.
  • Page 20 InfoCenter Icon Description SERVICE DUE Indicates when scheduled service should be performed Engine rpm/status—indicates the engine rpm Hour meter Info icon Sets the maximum traction speed g020650 Fast Figure 9 1. Indicator light 3. Middle button Slow 2. Right button 4.
  • Page 21 The Faults menu contains Right a list of the recent machine faults. Refer to the Service Manual or your Authorized Left Toro Distributor for more information on the Faults menu and the information Bulb contained there. Service The Service menu contains...
  • Page 22 Lists the machine Engine Run Refer to the Service communication bus status. Manual or your Authorized Toro Distributor for more information on the Engine Protected Menus Run menu and the information contained there. There are 4 operating configuration settings that are adjustable...

  • Page 23: Specifications

    When finished with the Protected Menu, press the left button its capabilities. Contact your Authorized Service Dealer or to exit to the Main Menu, then press the left button to exit Distributor or go to www.Toro.com for a list of all approved to the Run Menu. attachments and accessories.

  • Page 24: Operation

    Alternate oil: SAE 10W-30 or 5W-30 (all temperatures) 20 L (14.5 qts) for the Groundsmaster 4010. 1. Carefully remove the radiator cap and expansion tank Toro Premium Engine Oil is available from your distributor (Figure 11). in either 15W-40 or 10W-30 viscosity. See the parts catalog for part numbers.

  • Page 25: Adding Fuel

    This machine can also use a biodiesel blended fuel of up to B20 (20% biodiesel, 80% petrodiesel). The petrodiesel portion should be low or ultra low sulfur. Observe the following precautions: • The biodiesel portion of the fuel must meet specification ASTM D6751 or EN14214.
  • Page 26 Alternate fluids: If the Toro fluid is not available, other fluids container and slow the loss of any static charge. may be used provided they meet all the following material properties and industry specifications.
  • Page 27 Checking the Rear Axle Lubricant Service Interval: Every 400 hours The rear axle is filled with SAE 85W-140 gear lube. Check the oil level before the engine is first started and every 400 hours thereafter. The capacity is 2.4 L (80 oz). Visually inspect for leaks daily.

  • Page 28: Checking The Tire Pressure

    3. Shims will not work properly with improper tire pressure. Do not under-inflate. Replace worn or damaged tires with genuine Toro tires that are correctly sized for this Note: When operating in 64 mm (2-1/2 inch) height machine. of cut or higher, the axle bolt must be installed in the...
  • Page 29 Side Cutting Units To adjust the height-of-cut on the side cutting units, add or remove an equal number of spacers from the castor forks, position the castor wheel axles in the high or low height-of-cut holes in the castor forks, and secure the pivot arms to the selected height-of-cut bracket holes.
  • Page 30 spacers onto the spindle shaft. Install the tensioning cap to secure the assembly. 4. Remove the hairpin cotter and clevis pins from the castor pivot arms (Figure 23). 5. Rotate tension rod to raise or lower pivot arm until holes are aligned with selected height-of-cut bracket holes in the cutting unit frame (Figure 23 Figure...
  • Page 31 2. Remove the flange-head bolts and nuts from each skid Systems Test Ports. Adjust counterbalance to 2241 kPa (Figure 27). (325 psi). 3. Move each skid to the desired position and secure them 5. Check for bent blades; refer to Checking for a Bent with the flange-head bolts and nuts.

  • Page 32: Adjusting The Mirrors

    6. If inside edge is still too low, add an additional 3 mm (1/8 inch) shim to the bottom of front inside castor arm of the side cutting unit and add one 3 mm (1/8 inch) shim to the front outside castor arm of the side cutting unit.

  • Page 33: Starting And Stopping The Engine

    Smart Power settings are reset when the machine is turned off. With Toro Smart Power™, the operator does not have Note: This feature may also be used in conjunction with to listen to the engine speed in heavy conditions. Smart cruise control.

  • Page 34: Checking The Interlock Switches

    Pushing or Towing the main screen, press the middle button ( icon) to adjust Machine the speed. Note: When switching between low and high ranges, the In an emergency, the machine can be moved forward by settings will transfer based on the previous setting. The actuating the bypass valve in the variable displacement settings are reset when the machine is turned off.

  • Page 35: Tie Downs

    Mow When Grass Is Dry With Toro Smart Power™, the operator does not have Mow either in the late morning to avoid the dew, which causes to listen to the engine speed in heavy conditions. Smart...
  • Page 36 After Operating To ensure optimum performance, clean the underside of the mower housing after each use. If residue is allowed to build up in the mower housing, cutting performance will decrease. Cutting Unit Pitch A blade pitch of 8 to 11 mm (5/16 to 7/16 inch) is recommended.

  • Page 37: Maintenance

    Note: Looking for an Electrical Schematic or Hydraulic Schematic for your machine? Download a free copy of the schematic by visiting www.Toro.com and searching for your machine from the Manuals link on the home page. Note: Determine the left and right sides of the machine from the normal operating position.

  • Page 38: Service Interval Chart

    CAUTION If you leave the key in the ignition switch, someone could accidently start the engine and seriously injure you or other bystanders. Remove the key from the ignition before you do any maintenance. Service Interval Chart Figure 34...

  • Page 39: Lubrication

    Lubrication Greasing the Bearings and Bushings The machine has grease fittings that must be lubricated regularly with No. 2 general-purpose lithium-base grease. If the machine is operated under normal conditions, lubricate all bearings and bushings after every 50 hours of operation or immediately after every washing.
  • Page 40 g017810 Figure 39 Front Lift Assemblies Figure 42 • Lift arm cylinder bushings (2 each) (Figure • Lift arm ball joints (2) (Figure Side Lift Assemblies • Main lift arm bushings (6) (Figure 43 Figure • Bell crank pivot bushings (2) (Figure •...

  • Page 41: Engine Maintenance

    Engine Maintenance Air Cleaner Maintenance • Check the air cleaner body for damage which could cause an air leak. Replace if damaged. Check the whole intake system for leaks, damage or loose hose clamps. • Service the air cleaner filter only when the service indicator requires it or every 400 hours (more frequently in extremely dusty or dirty conditions).

  • Page 42: Servicing The Engine Oil And Filter

    Servicing the Engine Oil and Filter Service Interval: Every 250 hours Change the oil and filter every 250 hours. 1. Remove the drain plug (Figure 50) and let the oil flow into a drain pan. When all the oil is drained, install the drain plug.

  • Page 43: Fuel System Maintenance

    Fuel System Maintenance Servicing the Fuel System DANGER Under certain conditions, diesel fuel and fuel vapors are highly flammable and explosive. A fire Figure 52 or explosion from fuel can burn you and others and 1. Water separator filter canister can cause property damage.

  • Page 44: Electrical System Maintenance

    Rinse with clear water. Coat the battery posts and cable connectors with Grafo 112X • When removing or installing the battery, (skin-over) grease (Toro Part No. 505-47) or petroleum jelly do not allow the battery terminals to touch to prevent corrosion.
  • Page 45 The cab fuses (Figure 58 Figure 59) are located in the fuse box in the cab headliner (Cab model only). Figure 55 1. Power center cover 2. Allen head screws (2) Figure 58 2. Fuses 1. Cab fuse box Figure 56 1.

  • Page 46: Drive System Maintenance

    Drive System Maintenance Adjusting the Traction Pedal Angle The traction pedal operating angle can be adjusted for operator comfort. Figure 61 1. Loosen the 2 nuts and bolts securing the left side of the 1. Check/drain plug traction pedal to the bracket (Figure 60).

  • Page 47: Changing The Rear Axle Lubricant

    Changing the Rear Axle 7. Add enough oil to bring the level up to the bottom of the check plug holes; refer to Changing the Rear Axle Lubricant Lubricant (page 47). Service Interval: After the first 200 hours 8. Install the plugs. Every 800 hours Checking the Rear Wheel Change the oil initially after the first 200 hours of operation...

  • Page 48: Cooling System Maintenance

    Brake Maintenance Cooling System Maintenance Adjusting the Service Brakes Servicing the Engine Cooling Adjust the service brakes when there is more than 25 mm (1 inch) of “free travel” of the brake pedal, or when the brakes System do not work effectively. Free travel is the distance the brake pedal moves before braking resistance is felt.

  • Page 49: Belt Maintenance

    Belt Maintenance Servicing the Alternator Belt Service Interval: After the first 10 hours Every 100 hours Check the condition and tension of the belt (Figure 68) after every 100 operating hours. 1. Proper tension will allow 10 mm (3/8 inch) deflection when a force of 44 N (10 lb) is applied on the belt midway between the pulleys.

  • Page 50: Tensioning The Blade Drive Belts

    Tensioning the Blade Drive idler arm to pass by the stop bolt (Figure 69). Move the idler pulley away from the belt to release belt tension. Belts Note: If the stop bolt is ever removed from the Service Interval: After the first 10 hours mounting tab, make sure it is reinstalled in the hole that aligns the stop bolt head with the idler arm.

  • Page 51: Hydraulic System Maintenance

    Change the 2 hydraulic filters after every 800 operating hours, in normal conditions. Changing the Hydraulic Fluid Use Toro replacement filters (Part No. 94-2621 for the left Service Interval: Every 800 hours side of the machine and 75-1310 for the right side of the machine).

  • Page 52: Checking The Hydraulic Lines And Hoses

    Adjusting the Counterbalance Pressure The counterbalance test port (Figure 74) is used to test the pressure in the counterbalance circuit. Recommended counterbalance pressure is 2241 kPa (325 psi). To adjust the counterbalance pressure, loosen the locknut, rotate the adjusting screw (Figure 74) clockwise to increase the pressure or counterclockwise to decrease the pressure and tighten the...

  • Page 53: Mower Maintenance

    Cutting unit pitch is the difference in height-of-cut from the the parking brake, and stop the engine. Remove the front of the blade plane to the back of the blade plane. Toro ignition key. recommends a blade pitch of 8 to 11 mm (5/16 to 7/16 inch).

  • Page 54: Servicing The Castor Arm Bushings

    Reposition the shims, as required, to raise or lower the castor wheel until the cutting unit has the correct pitch. Figure 78 1. Castor arm tube 2. Bushings 5. Apply grease to the inside and outside of the new bushings. Using a hammer and flat plate, drive the bushings into the mounting tube.

  • Page 55: Blade Maintenance

    The blade must be replaced if a solid object is hit, the blade is out of balance, or if the blade is bent. Always use genuine Toro replacement blades to be sure of safety and optimum performance. Never use replacement blades made by other manufacturers because they could be dangerous.

  • Page 56: Inspecting And Sharpening The Cutter Blade(S)

    Figure 82 1. Blade bolt 2. Anti-scalp cup Inspecting and Sharpening the Cutter Blade(s) DANGER A worn or damaged blade can break, and a piece of the blade could be thrown into the operator's or bystander's area, resulting in serious personal injury or death.

  • Page 57: Correcting Cutting Unit Mismatch

    6. Compare the measurements of the outer blades with DANGER the center blade. The center blade must not be more If the blade is allowed to wear, a slot will form than 10 mm (3/8 inch) lower than the outer blades. If between the sail and flat part of the blade.

  • Page 58: Cab Maintenance

    Cab Maintenance Important: If either filter has a hole, tear, or other damage, replace it. 3. Install the filters and grate, securing them with the Cleaning the Cab Air Filters thumb screws. Service Interval: Every 250 hours (Replace them if they are Cleaning the Air Conditioning torn or excessively dirty.) Coil...

  • Page 59: Storage

    6. Replace the air conditioning coils, air filters and cabin C. Coat the cable terminals and battery posts with roof. Grafo 112X skin-over grease (Toro Part No. 505-47) or petroleum jelly to prevent corrosion. D. Slowly recharge the battery every 60 days for 24 hours to prevent lead sulfation of the battery.
  • Page 60 Countries Other than the United States or Canada Customers who have purchased Toro products exported from the United States or Canada should contact their Toro Distributor (Dealer) to obtain guarantee policies for your country, province, or state. If for any reason you are dissatisfied with your Distributor's service or have difficulty obtaining guarantee information, contact the Toro importer.

This manual is also suitable for:

Groundsmaster 4010

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