Toro Groundsmaster 4010 Operator's Manual
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Toro Groundsmaster 4010 Operator's Manual

Toro Groundsmaster 4010 Operator's Manual

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Original Instructions (EN)
Groundsmaster
Mower
Model No. 30636—Serial No. 315000001 and Up
Form No. 3386-530 Rev C
®
4010 Rotary
*3386-530* C

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Summary of Contents for Toro Groundsmaster 4010

  • Page 1 Form No. 3386-530 Rev C Groundsmaster ® 4010 Rotary Mower Model No. 30636—Serial No. 315000001 and Up *3386-530* C Register at www.Toro.com. Original Instructions (EN)
  • Page 2 State of additional information, contact an Authorized Service California to cause cancer, birth defects, Dealer or Toro Customer Service and have the model and serial numbers of your product ready. Figure 1 or reproductive harm.

  • Page 3: Table Of Contents

    Safety ............... 4 Checking the Rear Wheel Toe-In ...... 62 Safe Operating Practices........4 Cooling System Maintenance ......63 Toro Mower Safety..........6 Servicing the Engine Cooling System ....63 Sound Power Level ..........7 Brake Maintenance ..........64 Sound Pressure Level ........7 Adjusting the Service Brakes ......

  • Page 4: Safety

    Safety moving parts. Do not operate the equipment when barefoot or wearing open sandals. • Thoroughly inspect the area where the equipment This machine has been designed in accordance is to be used and remove all objects which may be with EN ISO 5395:2013 and ANSI B71.4-2012.
  • Page 5 • – Stay alert for humps and hollows and other Do not operate the mower under the influence of hidden hazards. alcohol or drugs. – Never mow across the face of the slope, unless • Lightning can cause severe injury or death. If the machine is designed for that purpose.

  • Page 6: Toro Mower Safety

    The following list contains safety information specific quickly if the machine is driven or rolls into a pond to Toro products or other safety information that you or water. must know that is not included in the CEN, ISO, or ANSI standards.

  • Page 7: Sound Power Level

    • To make sure of optimum performance and continued safety certification of the machine, Vibration Level use only genuine Toro replacement parts and accessories. Replacement parts and accessories made by other manufacturers could be dangerous, Hand-Arm and such use could void the product warranty.

  • Page 8: Safety And Instructional Decals

    Safety and Instructional Decals Safety decals and instructions are easily visible to the operator and are located near any area of potential danger. Replace any decal that is damaged or lost. decal93-7818 93-7818 1. Warning—read the Operator's Manual for instructions on decal100-5624 torquing the blade bolt/nut to 115-149 N-m (85-110 ft-lb).
  • Page 9 decal100-6578 100-6578 1. Entanglement hazard, belt—do not operate the machine with the shields or guards removed; always keep the shields decal104-3578 and guards in place; stay away from moving parts. 104-3578 1. Height of cut adjustment decal117-2754 117–2754 1. Warning—read the Operator's Manual. 2.
  • Page 10 decal117-2766 117–2766 (Affix over part no. 117–2754 for CE*) * This safety decal includes a slope warning required on the machine for compliance to the European Lawn Mower Safety Standard EN836:1997. The conservative maximum slope angles indicated for operation of this machine are prescribed by and required by this standard. 1.
  • Page 11 decalbatterysymbols Battery Symbols Some or all of these symbols are on your battery 1. Explosion hazard 6. Keep bystanders a safe distance from the battery. 2. No fire, open flame, or 7. Wear eye protection; smoking. explosive gases can cause blindness and other injuries decal121-3884 8.
  • Page 12 decal106-6754 106-6754 1. Warning—do not touch the hot surface. 2. Cutting/dismemberment hazard, fan and entanglement hazard, belt—stay away from moving parts. decal120-6604 120-6604 1. Thrown object hazard—keep bystanders away from the machine. 2. Cutting/dismemberment hazard of hand, mower decal106-6755 blade—stay away from moving parts, keep all guards and 106-6755 shields in place.
  • Page 13 decal120-4129 120–4129 1. Beacon 3. Left turn signal 2. Hazard light 4. Right turn signal decal120-8947 120–8947 1. Warning—read the 4. If the roll bar is raised, Operator’s Manual. wear the seat belt. 2. There is no rollover 5. If the roll bar is lowered, protection when the roll do not wear the seat belt.
  • Page 14 decal121-1599 121–1599 decal114-0846 1. Read the Operator’s Manual for information on fuses. 114–0846 1. Read the Operator’s 4. Pull the knob out to Manual for information on engage the PTO. starting the engine—1)Set to neutral; 2)Engage the brake; 3)Set the engine speed to slow;...
  • Page 15 decal130-6046 130–6046 1. Read the Operator’s Manual. decal114-0845 114–0845 1. Steering wheel tilt lever 2. Horn...
  • Page 16 decal120-0250 120–0250 (Cab models) 1. Slow moving vehicle decal93-7275 93-7275 1. Read the Operator's Manual. 2. Do not use starting aids.

  • Page 17: Setup

    Setup Loose Parts Use the chart below to verify that all parts have been shipped. Procedure Description Qty. – No parts required Grease the machine. Used only on machines requiring Warning decal European CE compliance. Media and Additional Parts Description Qty.

  • Page 18: Product Overview

    Pedal Locking Latch Product Overview The pedal locking latch (Figure 3) connects the pedals together to engage the parking brake. Controls Note: Determine the left and right sides of the Tilt Steering Lever machine from the normal operating position. Press the lever (Figure 3) down to tilt the steering wheel to the desired position.
  • Page 19 Engine Speed Switch The engine speed switch (Figure 4) has two modes to change the engine speed. By momentarily tapping the switch, the engine speed can be increased or decreased in 100 rpm increments. By holding the switch down the engine will automatically move to High or Low idle, depending on which of the switch is depressed.

  • Page 20: Cab Controls

    Cab Controls g028431 g008837 Figure 7 Figure 6 1. Air recirculation control 6. Lights switch 1. Weight gauge 4. Seat back adjusting lever 2. Fan control 7. Turn signal 2. Weight adjusting lever 5. Arm rest adjusting knob 3. Temperature control 8.
  • Page 21 Using the InfoCenter Control Flashers Switch Use this switch to turn the flashers (hazard lights) on The InfoCenter LCD display shows information about or off (Figure your machine, such as the operating status, various diagnostics and other information about the machine (Figure 9).
  • Page 22 InfoCenter Icon Description InfoCenter Icon Description (cont'd.) SERVICE DUE Indicates when scheduled service should be performed Denied or not allowed Engine rpm/status—indicates the engine rpm Engine Start Hour meter PTO—indicates that the PTO is on Info icon Stop or shutdown Sets the maximum traction speed Engine Fast...
  • Page 23 Description Sit down or engage the parking brake Engine Run Refer to the Service Manual or your Authorized Toro Distributor for more information on the Engine Using the Menus Run menu and the information contained there. To access the InfoCenter menu system, press the...
  • Page 24 To enter the PIN code, press the center button If you changed the PIN code and forgot the until the correct first digit appears, then press code, contact your Authorized Toro Distributor for the right button to move on to the next digit assistance.

  • Page 25: Specifications

    Transport Speed Authorized Service Dealer or Distributor or go to • In the Settings Menu, scroll down to Transport www.Toro.com for a list of all approved attachments Speed and press the right button. and accessories. • Use the right button to increase the max transport speed (50%, 75%, or 100%).

  • Page 26: Operation

    Groundsmaster 4000 and 20 L (14.5 qts) for the and can damage property. Groundsmaster 4010. • Fill the fuel tanks outdoors, in an open Carefully remove the radiator cap and expansion area, when the engine is cold. Wipe up any...
  • Page 27 • Never keep fuel in containers with zinc plating on DANGER the inside. In certain conditions during fueling, static • Do not use fuel additives. electricity can be released, causing a spark that can ignite the fuel vapors. A fire or Petroleum Diesel explosion from fuel can burn you and others Cetane rating: 45 or higher...
  • Page 28 Remove cap from the fuel tank (Figure 13). part numbers.) Alternate fluids: If the Toro fluid is not available, other fluids may be used provided they meet all the following material properties and industry specifications. We do not recommend the use of synthetic fluid. Consult with your lubricant distributor to identify a satisfactory product.
  • Page 29 If the oil level is low, remove the plug at the 12 o’clock position and add oil until it begins to flow out of the hole at the 3 o’clock position. Install both plugs. Checking the Rear Axle Lubricant Service Interval: Every 400 hours The rear axle is filled with SAE 85W-140 gear lube.
  • Page 30 Figure 18 Do not under-inflate. Replace worn or damaged 1. Tensioning cap 4. Top axle mounting hole tires with genuine Toro tires that are correctly 2. Spacers 5. Castor wheel sized for this machine. 3. Shims...
  • Page 31 Note: Refer to the following chart to determine the When using 25 mm (1 inch), 38 mm combinations of spacers for the setting: (1-1/2 inch), or occasionally 51 mm (2 inch) height-of-cut, move the skids and gage wheels to the highest position. decal100-5622nc Figure 19 Push the castor spindle through the front castor...
  • Page 32 Side Cutting Units To adjust the height-of-cut on the side cutting units, add or remove an equal number of spacers from the castor forks, position the castor wheel axles in the high or low height-of-cut holes in the castor forks, and secure the pivot arms to the selected height-of-cut bracket holes.
  • Page 33 Adjusting the Skids The skids should be mounted in the lower position when operating at heights of cut greater than 64 mm (2-1/2 inches) and in the higher position when operating at heights of cut lower than 64 mm (2-1/2 inches).
  • Page 34 Rotate blade on each spindle until the ends face forward and backward. Measure from the floor to the front tip of the cutting edge. Adjust 3 mm (1/8 inch) shims on front castor fork(s) to match height of cut to decal (Figure 30);...

  • Page 35: Adjusting The Mirrors

    Adjusting the Mirrors floor to the tip of the cutting edge on both units and compare. These numbers should be within 3 mm (1/8 inch) of each other. Make no Cab model only adjustment at this time. Position blade side to side on inside spindle Rear View Mirror of side cutting unit and corresponding outside spindle of front cutting unit.

  • Page 36: Starting And Stopping The Engine

    Once the front of the cutting units are over the Smart Power mowing area, lower the cutting units. With Toro Smart Power™, the operator does not have Cut grass so that the blades can cut and to listen to the engine speed in heavy conditions.

  • Page 37: Diesel Particulate Filter Regeneration

    Diesel Particulate Filter Important: Minimize the amount of time that you idle the engine or operate the engine at low-engine Regeneration speed to help reduce the accumulation of soot in the soot filter. The diesel particulate filter (DPF) is part of the exhaust system.
  • Page 38 DPF Ash Accumulation • When enough ash accumulates, the engine computer sends information to the InfoCenter in • The lighter ash is discharged through the exhaust the form of a system advisory or an engine fault to system; the heavier ash collects in the soot filter. indicate the accumulation of ash in the DPF.
  • Page 39 Types of Diesel Particulate Filter Regeneration Types of diesel particulate filter regeneration that are performed while the machine is operating: Type of Regeneration Conditions for DPF regeneration DPF description of operation Passive Occurs during normal operation of the machine at The InfoCenter does not display an icon indicating high-engine speed or high-engine load passive regeneration.
  • Page 40 DPF is already in need of a parked When the recovery-regeneration icon regeneration displayed in the InfoCenter, a recovery regeneration is requested. Contact your Authorized Toro Distributor to have a service technician perform the recovery regeneration. • A recovery regeneration requires up to 4 hours to complete.
  • Page 41 Reset Regeneration Parked Regeneration g214713 g214711 Figure 41 Figure 40 Parked-regeneration request icon Assist/reset-regeneration icon • The parked-regeneration requested icon displays • The assist/reset-regeneration icon displays in the in the InfoCenter (Figure 41). InfoCenter (Figure 40). • If a parked regeneration is needed, the InfoCenter •...
  • Page 42 Engage the parking brake. Set the throttle to the low I position. Performing a Parked Regeneration Note: For instructions on unlocking protected menus, refer to Accessing Protected Menus (page 24). Access the protected menu and unlock the protected settings submenu (Figure 43);...
  • Page 43 g211986 g212405 Figure 47 Figure 49 Move the throttle control to and press LOW IDLE The “Waiting on ” message displays the center button (Figure 48). (Figure 50). g212372 g212406 Figure 48 Figure 50 The following messages display as the parked The computer determines whether the regeneration process begins: regeneration runs.
  • Page 44 The engine is cold—wait. The engine is warm—wait. The engine hot—regeneration in progress (percent complete). The parked regeneration is complete when the “Regen Complete” message displays in the InfoCenter. Press the left button to exit to the home screen (Figure 53).

  • Page 45: Cruise Control

    You need a distributor technician to perform the Refer to Using the InfoCenter LCD Display, in the recovery regeneration process; contact your Operation section of this manual, for the procedure to Authorized Toro Distributor. set the transport speed. Operator Cruise Control Allows the operator to adjust the machine’s maximum...

  • Page 46: Pushing Or Towing The Machine

    With Toro Smart Power™, the operator does not have to listen to the engine speed in heavy conditions. Smart Power prevents bogging down in heavy turf by automatically controlling the machine speed and optimizing cutting performance.

  • Page 47: Operating Tips

    Operating Tips maintain traction. For example, in some slope conditions, the uphill wheel slips and loses traction. If this situation occurs, depress the uphill turn pedal Mow When Grass Is Dry gradually and intermittently until the uphill wheel stops slipping, thus, increasing traction on the downhill Mow either in the late morning to avoid the dew, which wheel.
  • Page 48 • Check to make sure the air conditioning condenser fins are clean. • Operate the air conditioner blower at the mid speed setting. • Verify continuous seal between the roof and the headliner. Correct as required. • Measure the air temperature at the front center vent in the headliner (Typically stabilize at less than or equal to 50 degrees F.) •...

  • Page 49: Maintenance

    Maintenance Note: Looking for an Electrical Schematic or Hydraulic Schematic for your machine? Download a free copy of the schematic by visiting www.Toro.com and searching for your machine from the Manuals link on the home page. Note: Determine the left and right sides of the machine from the normal operating position.
  • Page 50 Maintenance Service Maintenance Procedure Interval • Check and adjust the valve clearance. Every 1,000 hours • Disassemble, clean, and assemble the soot filter of the DPF. or clean the soot filter if engine faults 3720 3720 0, or 3720 16 display Every 6,000 hours in the InfoCenter.

  • Page 51: Service Interval Chart

    Service Interval Chart decal130-6046 Figure 57...

  • Page 52: Lubrication

    Lubrication Greasing the Bearings and Bushings The machine has grease fittings that must be lubricated regularly with No. 2 general-purpose lithium-base grease. If the machine is operated under normal conditions, lubricate all bearings and bushings after every 50 hours of operation or immediately after every washing.
  • Page 53 g017810 Figure 62 g011557 Front Lift Assemblies Figure 65 • Lift arm cylinder bushings (2 each) (Figure • Lift arm ball joints (2) (Figure Side Lift Assemblies • Main lift arm bushings (6) (Figure 66 Figure • Bell crank pivot bushings (2) (Figure •...

  • Page 54: Engine Maintenance

    Engine Maintenance Air Cleaner Maintenance • Check the air cleaner body for damage which could cause an air leak. Replace if damaged. Check the whole intake system for leaks, damage or loose hose clamps. • Service the air cleaner filter only when the service indicator requires it or every 400 hours (more g011553 frequently in extremely dusty or dirty conditions).

  • Page 55: Servicing The Engine Oil

    Preferred oil: SAE 15W-40 (above 0°F) • Alternate oil: SAE 10W-30 or 5W-30 (all temperatures) Toro Premium Engine Oil is available from your Authorized Toro Distributor in either 15W-40 or 10W-30 viscosity grades. See the parts catalog for part numbers.
  • Page 56 g020436 Figure 75 g020435 Figure 73 1. Engine oil filter 1. Dipstick 2. Oil fill cap Add oil to the crankcase; refer to Checking the Engine-Oil Level (page 55). If the oil is below the Full mark, remove the fill cap (Figure 73) and add oil until the level reaches the Full mark.

  • Page 57: Servicing The Diesel-Oxidation Catalyst (Doc) And The Soot Filter

    Manual for information on disassembling and assembling the diesel-oxidation catalyst and Filter the soot filter of the DPF. Refer to your Authorized Toro Distributor for Service Interval: Every 400 hours diesel-oxidation catalyst and the soot filter replacement parts or service.

  • Page 58: Servicing The Fuel System

    Fuel Tank Service Interval: Every 800 hours Drain and clean the fuel tank every 800 hours. Also, drain and clean the tank if fuel system becomes contaminated or if the machine will be stored for an extended period of time. Use clean fuel to flush out the tank.

  • Page 59: Electrical System Maintenance

    Rinse with clear water. Coat the battery posts and short against metal components causing cable connectors with Grafo 112X (skin-over) grease sparks. Sparks can cause the battery (Toro Part No. 505-47) or petroleum jelly to prevent gasses to explode, resulting in personal corrosion. injury.

  • Page 60: Fuses

    (Cab model only). negative (black) cable. Coat both battery connections with Grafo 112X (skin-over) grease, Toro Part No. 505-47, petroleum jelly, or light grease to prevent corrosion. Slide the rubber boot over the positive terminal.

  • Page 61: Drive System Maintenance

    Drive System Maintenance Adjusting the Traction Pedal Angle The traction pedal operating angle can be adjusted g008862 for operator comfort. Figure 88 Loosen the 2 nuts and bolts securing the left side 1. Check/drain plug of the traction pedal to the bracket (Figure 87).

  • Page 62: Changing The Rear Axle Lubricant

    Changing the Rear Axle Lubricant Service Interval: After the first 200 hours Every 800 hours Change the oil initially after the first 200 hours of operation and every 800 hours of operation thereafter. Position the machine on a level surface. Clean the area around the 3 drain plugs;...

  • Page 63: Cooling System Maintenance

    Cooling System Close the hood. Maintenance Servicing the Engine Cooling System Service Interval: Every 100 hours Every 2 years Remove debris from the oil radiator/oil cooler daily. Clean them more frequently in dirty conditions. This machine is equipped with a hydraulically driven fan drive system that automatically (or manually) reverses to reduce radiator/oil cooler and screen debris build-up.

  • Page 64: Brake Maintenance

    Brake Maintenance Adjusting the Service Brakes Adjust the service brakes when there is more than 25 mm (1 inch) of “free travel” of the brake pedal, or when the brakes do not work effectively. Free travel is the distance the brake pedal moves before braking resistance is felt.

  • Page 65: Belt Maintenance

    Belt Maintenance If the deflection is not 10 mm (3/8 inch), loosen the idler pulley mounting bolt (Figure 95). Increase or decrease the compressor belt tension and tighten the bolt. Check the Servicing the Alternator deflection of the belt again to ensure that the Belt tension is correct.

  • Page 66: Replacing The Blade Drive Belt

    Replacing the Blade Drive Note: Make sure the belt is positioned on the spring side of the belt guide (Figure 96). Belt Reconnect the extension spring (Figure 96) to the eye bolt and tension the belt as follows: Service Interval: Every 800 hours •...

  • Page 67: Hydraulic System Maintenance

    Change the 2 hydraulic filters after every 800 operating hours, in normal conditions. Fluid Use Toro replacement filters (Part No. 94-2621 for Service Interval: Every 800 hours the left side of the machine and 75-1310 for the right side of the machine).

  • Page 68: Checking The Hydraulic Lines And Hoses

    Adjusting the Counterbalance Pressure The counterbalance test port (Figure 101) is used to test the pressure in the counterbalance circuit. Recommended counterbalance pressure is 2241 kPa (325 psi). To adjust the counterbalance pressure, loosen the locknut, rotate the adjusting screw (Figure 101) clockwise to increase the pressure or counterclockwise to decrease the pressure and...

  • Page 69: Mower Maintenance

    Pivot latch toward rear of deck. the front of the blade plane to the back of the blade plane. Toro recommends a blade pitch of 8 to 11 mm Remove the hairpin cotter and clevis pin (5/16 to 7/16 inch). That is the back of the blade plane securing the height-of-cut chains to the rear of is 8 to 11 mm (5/16 to 7/16 inch) higher than the front.

  • Page 70: Servicing The Castor Arm Bushings

    Adjusting the Side Cutting Units Service Interval: Every 800 hours Remove the tensioning cap from the spindle shaft and slide the spindle out of the castor arm (Figure 104). Reposition the shims, as required, to raise or lower the castor wheel until the cutting unit has the correct pitch.

  • Page 71: Blade Maintenance

    The blade must be replaced if a solid object is hit, the blade is out of balance, or if the blade is bent. Always use genuine Toro replacement blades to be sure of safety and optimum performance. Never use replacement blades made by other manufacturers because they could be dangerous.

  • Page 72: Inspecting And Sharpening The Cutter Blade(S)

    Important: The curved part of the blade Position the machine on a level surface. Raise must be pointing toward the inside of the the cutting unit, engage the parking brake, put cutting unit to ensure proper cutting. the traction pedal in neutral, put the PTO lever in the Off position, stop the engine, and remove Note: After striking a foreign object, torque all...

  • Page 73: Correcting Cutting Unit Mismatch

    dimension. Then rotate the same blade so that DANGER the opposite end is forward, and measure again. If the blade is allowed to wear, a slot The difference between the dimensions must will form between the sail and flat part not exceed 3 mm (1/8 inch).

  • Page 74: Cab Maintenance

    Cab Maintenance Important: If either filter has a hole, tear, or other damage, replace it. Install the filters and grate, securing them with Cleaning the Cab Air Filters the thumb screws. Service Interval: Every 250 hours (Replace them if Cleaning the Air they are torn or excessively dirty.) Remove the screws and grates from over both Conditioning Coil...

  • Page 75: Pressure-Washing The Cab

    g028381 Figure 115 1. Cabin roof 3. Air conditioning coils 2. Air filters Remove the air filters (Figure 115). Remove and clean the air conditioning coils (Figure 115). Replace the air conditioning coils, air filters and cabin roof. g034330 Figure 116 Pressure-Washing the Cab 1.

  • Page 76: Storage

    Clean the battery, terminals, and posts with a wire brush and baking soda solution. Coat the cable terminals and battery posts with Grafo 112X skin-over grease (Toro Part No. 505-47) or petroleum jelly to prevent corrosion. Slowly recharge the battery every 60 days for 24 hours to prevent lead sulfation of the battery.
  • Page 77 Notes:...
  • Page 78 Notes:...
  • Page 79 The Way Toro Uses Information Toro may use your personal information to process warranty claims, to contact you in the event of a product recall and for any other purpose which we tell you about. Toro may share your information with Toro's affiliates, dealers or other business partners in connection with any of these activities. We will not sell your personal information to any other company.
  • Page 80 Countries Other than the United States or Canada Customers who have purchased Toro products exported from the United States or Canada should contact their Toro Distributor (Dealer) to obtain guarantee policies for your country, province, or state. If for any reason you are dissatisfied with your Distributor's service or have difficulty obtaining guarantee information, contact the Toro importer.

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30636

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