Park Brake Cable Installation - Pioneer 1200 Maintenance Service Manual

6
MC012C-AS00 TRANSAXLE: HYDRAULIC AND PARK BRAKE SYSTEMS

PARK BRAKE CABLE INSTALLATION

Park Brake Pulley Installation
1. Align the equalizer cable pulley assembly (13) with the mounting holes in the frame (Figure 6-27,
Page 6-37).
2. Install the four 10-24 x 3/4-inch socket-head screws (14), flat washers (17) and lock nuts (18) and tighten
to 54 in-lb (6.1 N·m).
NOTE: Use new 10-24 lock nuts for this assembly procedure.
3. Install equalizer cable. See Park Brake Cable Installation on page 6-34.
Figure 6-25 Position Wheel Brake Cable
Equalizer Cable Installation
1. Thread the equalizer cable (9) up between the pulley and frame, through the top seat support slot and
hook the end of the cable into the handle (1) clevis slot from the passenger side (Figure 6-27,
Page 6-37).
2. Assemble the equalizer bracket (10) onto the threaded end of the equalizer cable (9).
3. Attach the conical nut (23) and equalizer jam nut (11) to the threaded end of the equalizer cable.
4. Attach the equalizer spring (21) from the equalizer cable to the frame.
5. Slide the boot shield (27) around the park brake handle.
6. Slide the boot (2) over the handle and down around the boot shield and onto the seat support.
7. Attach the boot (2) using two 5/16-18 phillips head screws (3).
8. Adjust the park brake. See Park Brake Adjustment on page 6-35.
Wheel Brake Cable Installation
1. Slide a cable (22) through the frame hanger (15) (Figure 6-27, Page 6-37).
2. Attach the cable clevis and wheel brake lever using the clevis pin (19) and hair spring cotter pin (20).
3. Attach the cable (22) to the cable support bracket (16 or 24), using a wire clip (12).
4. Attach the opposite end of cable (22) through a frame bracket notch (25) and secure with a wire clip (26).
5. Pull the end of the brake cable (8) up and into a keyhole opening in the park brake equalizer bracket (10).
Page 6-34 2003 Pioneer 1200/1200SE Gasoline Vehicle Maintenance and Service Manual
Figure 6-26 Wheel Brake Cable Attachment
Park Brake System