Section 13 - Fe400 Engine; General Information; Special Engine Service Tools Available From Club Car; Before Servicing - Pioneer 1200 Maintenance Service Manual

2003
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SECTION 13 – FE400 ENGINE
DANGER
• See General Warning, Section 1, Page 1-1.
WARNING
• See General Warning, Section 1, Page 1-1.

GENERAL INFORMATION

The Pioneer 1200 and 1200SE vehicles are powered by the FE400, 4-cycle, overhead valve, single-cylinder,
air-cooled engine. See following NOTE.
NOTE: Engine rotation is clockwise as viewed from the clutch side of the engine.

SPECIAL ENGINE SERVICE TOOLS AVAILABLE FROM CLUB CAR

DESCRIPTION
Engines and Transaxles Manual

BEFORE SERVICING

Carefully read the applicable information and instructions before beginning engine service. Diagrams, DAN-
GER, WARNING, CAUTION and NOTE statements and detailed descriptions have been included wherever
necessary. Anyone attempting engine service should have knowledge and experience in small engine service
and repair.
Molybdenum Disulfide (MoS
NOTE: This manual makes reference to molybdenum disulfide grease in the assembly of certain engine
and chassis parts. Always refer to manufacturer's recommendations printed on the container
before using such special lubricants.
Engine Rotation
When turning the crankshaft by hand, always turn it clockwise as viewed from the clutch side of the engine.
This will ensure proper adjustments.

LUBRICATION SYSTEM

FE400 engines are equipped with hydraulic lifters and a pressurized lubrication system.

SPARK PLUG

Spark plugs are selected to suit specific engine design and vehicle operating conditions. The spark plug (CCI
P/N 101881101) is designed for the FE400 engines, providing maximum life and efficient combustion of fuel.
The spark gap should be set to 0.027 - 0.031 inches (0.69 - 0.79 mm).
2003 Pioneer 1200/1200SE Gasoline Vehicle Maintenance and Service Manual
CCI P/N
102396501
) Grease
2
13
Page 13-1

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