Pioneer 1200 Maintenance Service Manual page 281

TORQUE CONVERTER
8. Install a wave washer on each mounting pin. Make sure that the concave side of the washer faces the
side of the primary weight with the small guide pin protruding from it (Figure 17-12, Page 17-10).
9. Install the secondary weights onto the mounting pins with the weight pins on the secondary weights
pointing away from the primary weights. The wave washers should be between the primary and second-
ary weights (Figure 17-13, Page 17-10).
10. Install white plastic flat washers on each end of the mounting pin and push them against the outside sur-
faces of the weights. Center the weights and washers on the mounting pin (Figure 17-14, Page 17-11).
11. Install the weight assemblies into the slots in the hub casting (Figure 17-9, Page 17-9). Make sure the
mounting pin protrudes an equal amount on each side of the weights when the assemblies are in position
(Figure 17-14, Page 17-11).
Install white
washers on
each side
of pin.
Pin should protrude an equal amount
on both sides.
Figure 17-14 Install White Washers
12. Install the 1/4-20 screws and washers (2) and tighten them to 10 ft-lb (13 N·m) (Figure 17-7, Page 17-8).
See following NOTE.
NOTE: Make sure there is at least a (minimum) gap of 0.020-inch (0.51-mm) between each end of the
mounting pin and the mounting screw.
13. Install all drive button take-up springs.
13.1. Install springs on right side of the three button mounting posts (when looking into the interior of the
clutch drive hub, and with a rib at a twelve o'clock position) as shown (Figure 17-15, Page 17-12).
14. Compress the take-up springs and install the drive buttons over the ribs and take-up springs
(Figure 17-8, Page 17-9).
15. Install a no. 10-24 button retaining screw with flat washer through each button and into each rib. Tighten
the screws to 34 in-lb (3.8 N·m) (Figure 17-9, Page 17-9).
16. Install the thrust washer (11) onto the moveable face assembly (Figure 17-7, Page 17-8).
17. Install the hub assembly (1) on the moveable face assembly and align the match marks made before dis-
assembling the clutch. Press the hub assembly on by hand.
18. Replace the plastic ring (22) hole protector.
2003 Pioneer 1200/1200SE Gasoline Vehicle Maintenance and Service Manual
17
Drive Clutch
Page 17-11