Pioneer 1200 Maintenance Service Manual page 290

2003
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INDEX
shoe, rear
installation ................................................... 6-12
removal ......................................................... 6-9
system inspection .............................................. 6-1
troubleshooting .................................................. 6-3
wheel cylinder, front
installation ................................................... 6-20
removal ....................................................... 6-19
wheel cylinder, rear
installation ................................................... 6-20
removal ....................................................... 6-20
C
carburetor
closed throttle or idle adjustment ................... 14-10
general information .......................................... 14-1
jet, main ........................................................... 14-2
troubleshooting ................................................ 14-1
cargo bed
bumper adjustment .......................................... 4-11
installation .......................................................... 4-9
removal .............................................................. 4-9
CAUTION
definition of ........................................................ 1-1
choke ................................................................... 14-1
cable
installation ................................................. 14-11
removal ..................................................... 14-11
choke and air intake system .......................... 14-11
cleaning
vehicle body ....................................................... 4-1
clutch (torque converter) troubleshooting ...... 17-3
clutch, drive
see drive clutch
clutch, driven
see driven clutch
column, steering
assembly ............................................................ 7-4
disassembly ....................................................... 7-3
installation .......................................................... 7-4
removal .............................................................. 7-3
commutator
see starter/generator
D
DANGER
definition of ........................................................ 1-1
dashboard
installation .......................................................... 4-2
removal .............................................................. 4-2
Page i-2
2003 Pioneer 1200/1200SE Gasoline Vehicle Maintenance and Service Manual
differential lock
cable
installation .................................................16-27
removal .....................................................16-26
differential lock lever ........................................16-2
system inspection ..........................................16-26
diode
testing ............................................................11-29
diode, headlight
installation ......................................................12-28
removal ..........................................................12-27
testing ............................................................11-46
drive belt
inspection .........................................................17-3
installation ........................................................17-4
removal ............................................................17-3
drive clutch
assembly ..........................................................17-9
cleaning and inspection ..........................17-5, 17-7
disassembly .....................................................17-6
general information ..........................................17-1
installation ......................................................17-12
removal ............................................................17-4
driven clutch
assembly ........................................................17-15
disassembly ...................................................17-13
general information ..........................................17-1
inspection .......................................................17-13
installation ......................................................17-17
removal ..........................................................17-13
E
electrical system
circuits ..............................................................11-5
electrical testing .............................................11-13
engine ignition circuit ............................11-9, 11-15
engine kill circuit ...................................11-9, 11-15
fuel gauge/sending unit circuit ............11-12, 11-18
generator circuit ...............................................11-8
headlights ......................................................11-19
hour meter circuit ...........................................11-13
lighting circuit .................................................11-13
lockout cam circuit ..............................11-11, 11-18
see also lockout cam
low oil warning circuit ..........................11-10, 11-17
reverse buzzer circuit ..........................11-10, 11-16
starter and generator circuit ...........................11-14
starter circuit ....................................................11-8
engine
general information ..........................................13-1
identification .......................................................3-1
ignition circuit ...................................................11-9

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