Pioneer 1200 Maintenance Service Manual page 286

17
TORQUE CONVERTER
Driven Clutch Assembly, Continued:
5.1.4. Hold onto the cam and tap the end of the fixed face shaft lightly with a plastic mallet until
CAUTION
• Do not use a metal hammer to tap the fixed face hub. A metal hammer will damage the shaft.
CAM PRESS TOOL
CAM PRESS TOOL
1
1
3
3
Figure 17-19 Cam Press Tool
5.2. Field Assembly Process:
NOTE: This process is for field assembly requirements where hydraulic and pneumatic press equipment is
not available. Use the Cam Installation Tool (CCI P/N 101808401) for this process (Figure 17-20,
Page 17-16).
5.2.1. With the clutch loosely assembled, set the edge of the clutch body (5) on a clean, flat sur-
5.2.2. Assemble the threaded bolt (1) through the washer (2), the thrust bearing assembly (3),
NOTE: It is very important that the bolt, washers, and thrust bearing assembly be assembled in the order
described and shown.
5.2.3. Slide the bolt (1) through the clutch body (5) until the threaded bolt, washers, bearing, and
5.2.4. Hold the clutch assembly and cam installation tool together and place the fixed face down
5.2.5. Place the cam press hub (6) onto the cam installation bolt and thread it down onto the cam
5.2.6. Hold the fixed face assembly of the clutch (5) and rotate the moveable face of the clutch
5.2.7. Use two wrenches, and hold the bolt head while tightening the cam press hub (6), pressing
5.2.8. Remove the cam press hub (6) and installation tool, and install the retaining ring.
NOTE: The cam has an interference fit with the keyed shaft and should remain in position when the cam
installation tool is removed, providing for the assembly of the retaining ring.
Page 17-16 2003 Pioneer 1200/1200SE Gasoline Vehicle Maintenance and Service Manual
the cam seats against the retaining ring. See following CAUTION.
face (Figure 17-20, Page 17-16).
the second washer (2), and the hub guide (4).
hub guide are against the fixed face hub (Figure 17-20, Page 17-16).
on spaced blocks (Figure 17-19, Page 17-16).
hub, centering the press hub onto the cam hub.
one-third turn clockwise.
the cam onto the keyed shaft. Advance the press hub until it is firm against the shaft end.
6
2
2
Figure 17-20 Cam Installation Tool
Driven Clutch
1
5
3
4
2
2