Table Of Contents - Toro Groundsmaster 4000 Operator's Manual

Contents
Safety ....................................................................... 4
General Safety ................................................... 4
Engine-Emission Certification............................. 4
Safety and Instructional Decals .......................... 5
Setup ...................................................................... 15
1 Greasing the Machine.................................... 15
2 Replacing the Warning Decal ......................... 15
Product Overview ................................................... 16
Controls ........................................................... 16
Cab Controls ................................................. 18
Specifications .................................................. 23
Attachments/Accessories ................................. 24
Before Operation ................................................. 24
Before Operation Safety ................................... 24
Checking the Engine-Oil Level.......................... 25
Checking the Cooling System ........................... 25
Checking the Hydraulic System ........................ 25
Filling the Fuel Tank .......................................... 25
Checking the Tire Pressure............................... 27
Checking the Torque of the Wheel-Lug
Nuts .............................................................. 27
Checking the Planetary-Gear-Drive
Oil ................................................................. 27
Checking the Rear-Axle Lubricant .................... 28
Checking the Rear-Axle-Gearbox
Lubricant ....................................................... 28
Adjusting the Rollover Protection System
(ROPS) ......................................................... 29
Adjusting the Height of Cut ............................... 29
Adjusting the Skids ........................................... 32
Adjusting the Mower-Deck Rollers .................... 33
Correcting a Mismatch Between the Mower
Decks............................................................ 33
Checking the Safety-Interlock Switches ............ 35
Adjusting the Mirrors......................................... 35
Aiming the Headlights....................................... 35
During Operation ................................................. 35
During Operation Safety ................................... 35
Starting and Shutting Off the Engine ................. 37
Understanding Smart Power............................. 37
Reversing Fan Operation.................................. 37
Understanding Auto Idle ................................... 37
Using Cruise Control......................................... 38
Cutting Grass with the Machine ........................ 38
Diesel Particulate Filter Regeneration............... 38
Using the Engine-Speed Switch........................ 47
Adjusting the Mowing Speed ............................ 47
Adjusting the Transport Speed.......................... 47
Understanding the Operating Characteristics
of the Machine .............................................. 47
Operating Tips ................................................. 48
After Operation .................................................... 49
After Operation Safety ...................................... 49
Pushing or Towing the Machine ........................ 49
Locating the Jacking Points .............................. 50
Hauling the Machine ......................................... 50
Locating the Tie-Down Points ........................... 50
Maintenance ........................................................... 51
Recommended Maintenance Schedule(s) ........... 51
Daily Maintenance Checklist............................. 53
Service-Interval Chart....................................... 54
Pre-Maintenance Procedures .............................. 56
Pre-Maintenance Safety ................................... 56
Preparing the Machine for Maintenance............ 56
Removing the Hood .......................................... 56
Lubrication .......................................................... 57
Greasing the Bearings and Bushings ................ 57
Engine Maintenance ........................................... 59
Engine Safety ................................................... 59
Servicing the Engine Oil.................................... 59
Servicing the Air Cleaner .................................. 60
Servicing the Diesel-Oxidation Catalyst
(DOC) and the Soot Filter .............................. 61
Fuel System Maintenance ................................... 62
Servicing the Fuel System ................................ 62
Servicing the Water Separator .......................... 62
Servicing the Fuel Filter .................................... 63
Electrical System Maintenance ........................... 64
Electrical System Safety ................................... 64
Servicing the Battery......................................... 64
Locating the Fuses ........................................... 65
Drive System Maintenance .................................. 66
Adjusting the Traction-Pedal Angle ................... 66
Changing the Planetary-Gear-Drive
Oil ................................................................. 66
Changing the Rear-Axle Oil .............................. 67
Checking the Rear Wheel Toe-In ...................... 68
Cooling System Maintenance .............................. 68
Cooling System Safety ..................................... 68
Checking the Cooling System ........................... 68
Servicing the Engine-Cooling System ............... 69
Brake Maintenance ............................................. 69
Adjusting the Service Brakes ............................ 69
Belt Maintenance ................................................ 70
Servicing the Alternator Belt ............................. 70
Servicing the Compressor Belt.......................... 70
Tensioning the Blade-Drive Belts ...................... 70
Replacing the Blade-Drive Belt ......................... 70
Hydraulic System Maintenance ........................... 71
Hydraulic System Safety................................... 71
Servicing the Hydraulic System ........................ 71
Mower Maintenance............................................. 74
Pivoting (Tilting) the Front Mower Deck to
the Upright Position....................................... 74
Pivoting the Front Mower Deck Down ............... 75
Adjusting the Mower-Deck Pitch ....................... 75
Servicing the Caster-Arm Bushings .................. 76
Servicing the Caster Wheels and
Bearings........................................................ 76
Blade Maintenance .............................................. 77
Blade Safety ..................................................... 77
Checking for a Bent Blade ................................ 77
Removing and Installing the Mower
Blade(s) ........................................................ 78
3