Honeywell 4022 System Manual page 45

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2. Move sensor head to fully extended position, and remove beam cover over area of the
power track bend, and remove three snap link covers exposing the cable in the power
track bend.
Ensure proper clearance between each ribbon cable layer. At the bend hold all power
track cables except the innermost, then pull the innermost cable snug to the snap link
body. Insert a spacer between the innermost and second innermost cable layers (a
business card is a good spacer), and pull the second innermost cable snug. Repeat for all
layers, and then remove all spacers.
3. Temporarily secure the cable clamp ~75 mm (3in) away from the edge of the metal snap
link bracket towards the cable end support
4. Reinstall the snap link covers and push the whole cable ribbon bundle so that it contacts the
inside of the snap link covers at the power track bend
5. Mark the position of the edge of the metal snap link bracket on the top cable. Reposition the
cable clamp 25 mm (1in) (Figure 9-2) from the edge of the snap link bracket. In this position the
clamp will not restrict movement of the cable bundle.
6. Pull the cable bundle so that it is now centered in the space between the snap link cover and snap
link body. Confirm the spacing between cable layers has not changed with the clamp adjustment
step
Replace upper and lower power track
Life expectancy of the power tracks varies based on these factors:
 Scan speed
 Scanner environment

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