Toro Workman GTX Electric & Lithium Service Manual page 69

5. Disconnect charger electrical conductors from vehi-
cle connections:
A. Remove positive charger connection (red charg-
er wire) from right, rear battery positive (+) terminal.
B. Remove negative charger connection (black and
white charger wires) from left, rear battery negative
(--) terminal.
C. Unplug charger lock out connection (green
charger wire) from vehicle wire harness connector
(yellow harness wire).
D. Remove two (2) screws and lock nuts that secure
cord set receptacle to charger bracket. Separate re-
ceptacle from bracket.
E. Carefully slide remote charger LED indicator out
of LED holder in charger bracket.
6. Separate charger cable from the clips in the rear
frame. Route cable away from rear batteries and posi-
tion near charger so it can be removed from vehicle
along with charger.
7. Remove four (4) flange head screws and flange nuts
that secure battery charger to charger bracket. Carefully
remove charger with attached electrical conductors
from vehicle.
8. Check that cooling fins on charger are free of accu-
mulation of dirt and debris. Carefully clean charger fins
if necessary.
Installation (Fig. 55)
1. Position battery charger to charger bracket. Secure
charger to bracket with four (4) flange head screws and
flange nuts. Torque tighten the screws to 95 to 105 in- -lb
(10.8 to 11.8 N- -m)
2. Secure to charger electrical conductors to vehicle:
A. Carefully slide remote charger LED indicator into
LED holder in charger bracket.
B. Secure cord set receptacle to charger bracket
with two (2) screws and lock nuts.
C. Route charger cable to rear battery area and se-
cure to the rear frame with clips.
Workman GTX Electric
D. Plug charger lock out connection (green charger
wire) into vehicle wire harness connector (yellow
harness wire).
E. Position negative charger connection (black and
white charger wires) near left, rear battery negative
(--) terminal.
F. Position positive charger connection (red charger
wire) near right, rear battery positive (+) terminal.
3. Connect the conductors between the battery pack
and vehicle components (see Opening Battery Circuit in
the General Information section of this chapter). Make
sure that wires from battery charger cable are connect-
ed to correct battery terminals and to torque hex nuts on
battery terminals from 95 to 105 in- -lb (10.8 to 11.8
N- -m).
4. After connections are made, apply Toro battery ter-
minal protector (see Special Tools) to all battery posts to
prevent corrosion. Make sure that cable terminal boots
are positioned over all connections.
5. Secure rear frame panel cover to vehicle. Lower and
secure cargo bed. Install seat base assembly.
6. Before returning vehicle to operation, fully charge
the batteries by connecting the on--board battery char-
ger to an appropriate electrical outlet.
1
2
1. Battery charger
2. AC input
3. Charger LED
4. Connection to battery + (red wire)
5. Connection to battery - - (black and white wires)
6. Charger lock out connection (green wire)
7. Charger cable
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FRONT OF
VEHICLE
3
7
5
Figure 56
Electrical System
4
6