Possible Error Messages - ABB PositionMaster EDP300 Operating Instruction

Digital positioner
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PositionMaster EDP300 DIGITAL POSITIONER | OI/EDP300-EN REV. D

Possible error messages

No.
Priority
Fault message
1
90
Position measurement
Failure *
2
91
Valve blocked
3
50
Positioning timeout - Check
valve maintenance
4
51
Positioning unstable
5
49
Position out of travel range Mounting kit is bent
6
52
Zero-Point displacement
7
43
kp up exceeded
8
44
kp Down exceeded
9
92
Setpoint failure electronics Faulty electronics
10
70
Setpoint out of range
11
80
Device not calibrated
12
79
Controller inactive
13
53
Stroke counter limit
exceeded
14
54
Travel counter limit
exceeded
15
55
Electronic temperature
measurement failure
16
71
Electronic temperature out
of limits
17
94
Configuration data failure
18
95
Electronics - NV chip defect Faulty electronics
19
96
Non volatile data defect
20
56
Leakage during operation
21
57
Leakage chamber 1
22
58
Leakage chamber 2
*
If the 'positioning timeout' alarm has been set, the positioner monitors if the position changes more than 0.1 % over 5 seconds. If not, a 'Valve Blocked'
diagnosis notice is output. No alarm is output in the end position.
Possible cause
Defective position sensor
Friction too high
Positioning time up-scaled
friction high
Change disturbance variables
Valve seat is damaged
Friction too high
Friction too high
Defective DCS card
Auto adjust has not yet been
executed
Test function activated
Many valve strokes
Many valve strokes or vibrating
valve
Temperature sensor defective
Temperature is too high or too
low
Output piping mixed up
Faulty electronics
Leakage in actuator, piping,
connections, or positioner
Leakage in chamber 1 of the
actuator or pneumatics output
line 1
Leakage in chamber 2 of the
actuator or pneumatics output
line 2
Troubleshooting the Instrument
Replace position sensor
Valve requires maintenance
Valve requires maintenance
Select 'Adaptive Control' mode
Check mounting conditions
Valve requires maintenance
Valve requires maintenance
Valve requires maintenance
Replace electronics
Replace DCS card
Execute auto adjust
Test function deactivated
Valve requires maintenance
Valve requires maintenance
Replace electronics
Check mounting conditions
Check mounting conditions
Replace electronics
Replace electronics
Start leakage test
Check chamber 1 of the actuator or
pneumatics output line 1
Check chamber 2 of the actuator or
pneumatics output line 2
F
C
S
M
X
X
X
X
Configuration
X
X
X
X
X
Electronics
X
Requirements
X
Configuration
X
X
X
X
Electronics
X
Requirements
X
X
Electronics
X
Electronics
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75
Group
Sensor
Actuator
Actuator
Process
Process
Special
Special
Actuator
Actuator
Actuator
Actuator

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