CONTENTS 1. PRECAUTIONS ......................1 2. GENERAL ........................7 3. RESET ........................16 4. DISASSEMBLY ......................18 5. DIAGNOSTIC PROGRAM ..................39 6. ADJUSTMENT/SETTING ..................63 7. EXPLODED VIEW/PARTS LIST ................67...
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The company reserves the right to revise this publication or to charge its content without notice. • Bluetooth is a trademark owned by Bluetooth SIG,Inc.and licensed to CASIO COMPUTER CO., LTD. • Microsoft and Windows are either registered trademarks or trademarks of Microsoft Corporation in the United States and/or other countries.
1. PRECAUTIONS 1-1. Safety Precautions Precautions During Use Warning Interference with the Operation of Other Equipment (Using Wireless Data Communication) • Keep your Handheld Terminal at least 22 centimeters (811/16") away from anyone wearing a pacemaker. Radio waves emitted by the Handheld Terminal can affect the operation of a pacemaker.
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Lithium-ion Battery Pack Danger • Never allow the battery pack to become wet. Water can create the danger of battery pack heat emission, explosion, and fi re. • Never use or leave the battery pack next to open fl ame, near a stove, or any other area exposed to high heat.
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fi re. • Danger of explosion if the battery pack is incorrectly replaced. • Replace only with same or equivalent type recommended by CASIO. Dispose of used batteries according to the local regulation.
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AC Power Supply Warning • Do not use the Handheld Terminal at a voltage other than the specifi ed voltage. Also, do not connect the Handheld Terminal to a multi-plug power strip. Doing so creates the danger of fi re and electric shock.
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1-2. Operating Precautions Your Handheld Terminal and its options are precision. Improper operation or rough handling can cause problems with data storage and other problems. Note and observe the following precautions to ensure proper operation. • Do not continue operating the Handheld Terminal when battery power is low. Doing so can cause data to be lost.
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1-3. Precautions when handling and using the product Charging, Feeding, Batteries Use HA-F20BAT or HA-F21LBAT as the rechargeable battery pack. A secondary battery is used as a backup. Do not replace the main battery when the backup battery is not yet fully charged. Removing the main battery while the backup battery is used-up may cause deletion of data.
2. GENERAL 2-1. LINE UP Feature MODELS Scanner Bluetooth W-LAN DT-X100-10E Laser Class2 IEEE 802.11a/b/g/n DT-X100-20E 2D Imager Class2 IEEE 802.11a/b/g/n 2-2. OPTIONS CRADLE and CRADLE TYPE BATTERY CHARGER HA-F60IO HA-F60IO-CN (PY-551AA) / (PY-551AAC) USB Cradle Interface : USB (ver.1.1) Charge Time : Approx.
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AC ADAPTER AD-S42120BE AD-S42120BE-CN (PX-872GE) / (PX-872GEC) For USB Cradle / LAN Cradle / Dual Battery Charger Input : AC 100-240 V, 50/60 Hz, 1.2 A Output : DC 12 V, 3.5 A AD-S15050BE AD-S15050BE-CN (PX-872EE) / (PX-872EEC) For Cradle Type Battery Charger Input : AC 100-240 V, 50/60 Hz, 0.4 A Output :...
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2-4. SPECIFICATIONS Item Specifi cations ® Marvell PXA320 806MHz ® ® Microsoft Windows Embedded Compact7 Memory 256MB FlashROM 512MB (User area: 300MB) 1D Laser model Frontage Straight 24 degree Wavelength 645 ~ 664nm Optical Output 1mW or less No. of scans 100 ±...
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Item Specifi cations WLAN Radio Frequency Center frequency IEEE802.11a/n(5GHz) W52: 36/40/44/48ch (5.18 ~ 5.24GHz) W53: 52/56/60/64ch (5.26 ~ 5.32GHz) W56: 100/104/108/112/116/120/124/128/132/136/140ch (5.50 ~ 5.70GHz) IEEE802.11b: 1 ~ 13ch (2.412 ~ 2.484GHz) IEEE802.11g/n(2.4GHz): 1 ~ 13ch (2.412 ~ 2.472GHz) Frequency range IEEE802.11a/n(5GHz) W52,W53: 5.15 ~ 5.35GHz...
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Item Specifi cations ® Bluetooth Standard Bluetooth Specifi cation Ver.2.1+EDR Communication Type of Emission Spread spectrum communication system Class 2 Spread Spectrum FHSS (Frequency Hopping Spread Spectrum) method Modulation Modulation Method GFSK (1MbpS), Π/4-dqpsk (2Mbps), 8-DPSK(3Mbps) ITU Code F1D,G1D (Emission Identifi er) Radio Frequency 2.400 ~ 2.4835GHz Transmission...
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< > Power Item Specifi cations Remarks Main Battery Lithium ion battery Standard/Large-capacity Backup Battery Rechargeable lithium battery × 1 Built-in type Operating Time Standard Battery Pack • CPU speed setting - Laser model: Approx. 15 hours = Automatic power saving mode * Normal temperature - 2D model: Approx.
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< > Dimensions Approx. 53mm Approx. 24mm (Display) (Display) Approx. 51mm Approx. 31mm (Grip) (Grip) < > Weight Approximotely 175g (when standard battery pack and bumper are installed) Approximotely 195g (when Large-capacity battery pack and bumper are installed) — 14 —...
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2-5. Mouse emulator function The mouse emulator function lets you make settings and adjustments by using a mouse cursor. To use this function, activate it as follows. Y Activating the mouse emulator function • While no mouse cursor is shown on the screen, press the “Fn” key followed by the “4” key. The mouse cursor appears, and the mouse emulator function is now active.
3. RESET When a power on factor occurs, resume or reset is used to start the system. A reset clears program execution status. Therefore, data on the RAM in work is discarded, because there is a possibility that in the middle of writing a fi le is corrupt, you need to be careful. Resume, will return to the program execution state before power OFF.
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(4) User disk clear Press the Reset button for a period of one second or longer while the Fn key, CLR key, and the period key are pressed. Full reset and similar warning screen appears. Operation is also the same. Root disk (¥, ¥ Windows folder, etc.) and the registry, is initialized to the factory default state.
2 hooks located on both sides, and fl oat the L-CASE. (4) With the DT-X100 still turned upside down, open the left side of the L-CASE a little while serving the right side of the L-CASE as a supporting point.
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(5) Remove the connector of the USB-WIRE-SUB-ASSY. Open the L-CASE-UNIT by 180 degrees. Connector (6) Peel off the tape TAPE/CONNECTOR-B and TAPE/CONNECTOR-C that holds down the connector. Remove the coaxial cable of the WLAN-5G-UNIT and the FFC/SUB. FFC/SUB Coaxial cable TAPE/CONNECTOR-C TAPE/CONNECTOR-B (7) Assemble the removed parts by reversing the disassembly procedure.
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2-2. U-CASE-UNIT and I-CASE-UNIT (1) Remove the L-CASE-UNIT. (Refer to 2-1.) (2) Remove 2 connectors of the KEY2-UNIT from the MAIN-UNIT by lifting them upwardly. Connectors (3) Remove the TAPE/CONNECTOR-B that holds the cables. TAPE/CONNECTOR-B (4) Remove the antenna and buzzer cables from the respective connectors on the MAIN-UNIT. (Leaser/2D model) Buzzer cable Antenna cable...
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(6) Assemble the removed parts by reversing the disassembly procedure. NOTE: When assembling the I-CASE-UNIT to the U-CASE-UNIT, insert the projections of the I-CASE and MAIN-UNIT under the libs of the U-CASE-UNIT. Insert the projections under the libs. NOTE: When connecting the antenna cable to the MAIN-UNIT, run the cable as shown below.
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3. L-CASE-UNIT * The following explains the procedure after the L-CASE-UNIT has been removed from DT-X100 (Refer to 2-1). 3-1. LASER-MODULE (Laser model) (1) Peel off the TAPE/CONNECTOR-B and remove the FPC from the connector. (2) Undo 2 screws and remove the LASER-UNIT from the L-CASE-UNIT.
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3-2. 2D MODULE (2D model) (1) Peel off the TAPE/CONNECTOR-B and remove the FPC from the connector. TAPE/CONNECTOR-B (2) Undo 3 screws and remove the 2D-UNIT from the L-CASE-UNIT. Screws (S3) (3) Undo 2 screws and remove the 2D SCANNER from the 2D HOLDER. (4) Remove the FPC/2D with the CUSHION/2D being attached to it.
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3-4. Replacing the backup battery (1) Remove the SUB-PWB-UNIT. (Refer to 3-3.) (2) Unsolder the BATTERY (VL2320/1F2) from the SUB-PWB-UNIT with the soldering iron. (3) Solder the new BATTERY to the correct terminals of the SUB-PWBUNIT while paying attention to the polarity. (4) Attach the CUSHION/SBAT and TAPE/SBAT to both front and back sides of the BATTERY.
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(3) While pushing the trigger key inward from the outside, remove the TRG-L-SUB-ASSY that is attached to the L-CASE with the TGR-TAPE-L by peeling it off . (4) Assemble the removed parts by reversing the disassembly procedure. NOTE: Once the TGR-TAPE-L is removed, its adhesive force is weak. Therefore, use the new one. NOTE: Push down the TRG-L-SUB-ASSY until it stops, and then push it outward to fi...
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(3) Assemble the removed parts by reversing the disassembly procedure. NOTE: Pay attention not to damage the CN5 springs on the USB-UNIT-VA4. NOTE: Once the USB-UNIT-VA4 is removed, its adhesive force is weak. Therefore, use the USB-UNIT-VA4 new one. (For the new USB-UNIT-VA4, the USB-TAPE is already attached.) W-TAPE/USB NOTE: After attaching the terminal section of the...
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UNIT/WLAN-5G TAPE/CONNECTOR-B 3-8. Replacing the L-CASE (1) Remove the L-CASE-UNIT from DT-X100. (Refer to 2-1.) (2) Remove the following parts from the defective L-CASE-UNIT. • LASER-UNIT, SUB-PWB-UNIT, USB-UNIT and VIBRATION-MOTOR • TRG-COVER-R & TRG-R-UNIT-VA4, and TRG-COVER-L & TRG-L-UNIT-VA4 (Refer to 3-5.) (3) Assemble the above removed parts on the new LOWER CASE ASSY.
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UNIT/I-CASEUNIT. (Refer to 2-1.) 4. I-CASE-UNIT * The following explains the procedure after the I-CASE-UNIT has been removed from DT-X100 (Refer to 2-2). 4-1. PCB ASSY/MAIN (1) Insert your nail between the MAIN-UNIT and I-CASE on both left and right sides of the I-CASE-UNIT, unhook the hooks that secure the PCB ASSY/MAIN to the I-CASE, and fl...
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Replacing the ANT-CABLE Peel off the TAPE/CONNECTOR-B and remove the ANT-CABLE. CN-TAPE-B ANT-CABLE NOTE: Be sure to connect the ANT-CABLE to the right side connector in the picture below. (3) Assemble the removed parts by reversing the disassembly procedure. NOTE: When connecting the LCD-UNIT to the PCB ASSY/MAIN, be sure to fully insert the FPC into the connector.
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4-2. LCD-MODULE (1) Remove the MAIN-UNIT-VA4. (Refer to 4-1.) (2) Remove the LCD-MODULE block from the CASE/INNER by pushing it with your fi nger from the back. CASE/INNER (3) Remove the LCD MODULE from the RUBBER/LCD. LCD MODULE RUBBER/LCD (4) Remove the SPRING (2 places). SPRING (5) Assemble the removed parts by reversing the disassembly procedure.
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5. U-CASE-UNIT * he following explains the procedure after the U-CASE-UNIT has been removed from DT-X100 (Refer to 2-2). 5-1. SPEAKER and ANT-UNIT (1) Partially peel off the SP-CUSHION from the HOLDER/SPEAKER Peel off. HOLDER/SPEAKER. Undo 2 #0 screws on both sides of the...
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Orient the SPEAKER so that its lead wires come to the left side as shown below and attach it to the U-CASE. (In the picture, note that the CUSHION/SPEAKER is intentionally removed to show you the position of the lead wires. In reality, it is attached.) In this case, raise the antenna cable to prevent it from being caught and set the SPEAKER.
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(3) Insert a thin precision fl at-bladed screwdriver under the KEY2 UNIT PCB and lift the PCB until the holes of the PCB come off the bosses. Insert here. Bosses KEY2 UNIT PCB (4) Insert a thin precision fl at-bladed screwdriver between the terminal Insert here.
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(6) Assemble the removed parts by reversing the disassembly procedure. NOTE: Once the TEN-KEY-SUB-ASSY is removed by peeling it off , assemble it using the new W-TAPE/ KEY. Run your fingertip Peel off the release along the dotted line paper and attach to securely attach the the KEYTAPE Positioning ribs...
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5-3. Replacing the U-CASE (1) Remove the U-CASE-UNIT from DT-X100. (Refer to 2-2.) (2) Remove the following parts from the defective U-CASE-UNIT. • SPEAKER & SP-CUSHION, ANT-UNIT, PW-SUB-ASSY, and SP-HOLDER (Refer to 5-1.) • KEY2-UNIT & SPACER-BLOCK, TEN-KEY-SUB-ASSY (Refer to 5-2.) (3) Assemble the above removed parts on the new TOKU-U-ASSY.
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(6) Next, peel off the remaining release paper on the power key side of the DP-TAPE, and attach that peeled section of the DP-TAPE to the U-CASE. In this case, be sure that the positions of the power key hole and LED holes in the DP-TAPE coincide with those of power key and the LEDs.
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5-5. Fixing the PROTECTOR (1) Attach the TAPE/PROTECTOR while aligning it with the reference positions. (Laser model) Reference position for attaching TAPE/PROTECTOR (2D model) TAPE/PROTECTOR Reference position for attaching (2) Peel off the release paper of the TAPE/PROTECTOR and install the PROTECTOR. (Laser model) (2D model) PROTECTOR...
5-1. Test Equipments ........................40 5-2. Service Utility Software ......................41 5-2-1. How to obtain ......................41 5-2-2. File list........................41 5-2-3. Installation to DT-X100 .....................41 5-2-4. Start-up and termination of test program ..............42 5-3. List of Test Items ........................44 5-4. Function Test ........................45 5-4-1.
HA-F60IO USB cradle DT-380USB cable utility and Microsoft ActiveSync installed. AD-S42120B AC adapter WLAN access point LAN cable (IEEE802.11b/g) Recommendation : Cisco 1231G (URL: http://www.cisco.com/) DT-X100 USB memory (a device that functions Recommendation: Buffaro RUF-2-E256-B normally) (URL : http://buffalo.jp) — 40 —...
WLANTest.exe 5-2-3. Installation to DT-X100 According to DT-X100 to be tested, copy unzipped above DIAG folder to the Flash Disk on DT-X1001. Note: MAIN PCB ASSY, which is a service part, is shipped with Service Utility Software installed in Flash Disk.
5-2-4. Start-up and termination of test program Start-up Start up Diag_PY055EC7.exe on desktop by following the procedure below. Enable the Mouse Emulator function. Without a cursor displayed on the screen, press the “Fn” key and then press the “4” key. This displays the cursor on the screen.
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Menu screen list There are 5 menu screens including top menu for a test program. The following are each of them and shows how to shift between them. Note: When operating the test program, please disable the Mouse Emulator function. Otherwise, numeric values you enter will be rejected.
5-4. Function Test 5-4-1. RAM Operation Display Test Details Select [SDRAM]. The increment data is written to, read from and then compared with the maximum possible SDRAM area. If OK: The screen returns to the Menu screen. If any problem: The failed addresses, correct data and wrong data are displayed.
5-4-4. LCD Operation Display Test Details Select [LCD]. Display pattern screens shown on the left. (Pressing the “ENT” key changes the screens in sequence.) If the patterns are displayed correctly: Press the “1” key. If any failure is found with the display: Press the “0”...
5-4-5. Backlight Operation Display Test Details Select [Backlight]. The backlight brightness is maximized. Press the “ENT” key. The backlight brightness is minimized. Press the “ENT” key. The backlight brightness is set to a typical level. Press the “ENT” key. The judgment screen appears.
5-4-7. Speaker Operation Display Test Details Select [Speaker]. The volume changes from small, medium to large at frequency of 3kHz. The volume changes from small, medium to large at frequency of 10kHz. The sound time for each volume is 0.3 sec.
USB Set a mode switch of HA- memory connected to a cradle. F60IO to “A”. If OK: Set DT-X100 to HA- The screen returns to the Menu screen. F60IO. If any problem: Select [USB HOST].
Remove a main battery DT-X100 detects that the cover was cover with the DT-X100 opened and turns off its power. power ON. Attaching the battery cover and pressing the power key returns DT-X100 to its original condition. — 50 —...
5-4-14. Barcode Read Laser Scanner Operation Display Test Details Start up Scanner Demo. Start Menu Program Utility Laser Scanner Demo Press the “L-Trigger” key The read data is displayed on the screen. to read a barcode. Check that the barcode can be read correctly.
5-5. USB Communication 5-5-1. Test equipment confi guration DT-X100 (Test unit) DT-380 USB cable PC: None specifi ed * Pre-installation of the LMWIN Utility Software is required. HA-F60IO AD-S42120AE AC Adaptor — 52 —...
5-5-2. Script fi le Here, you will learn how to create a test script fi le. If you have already created the fi le, please go on to 5-5-3. Create a data fi le on computer. Destination to save : C:\ File name : USBDATA.DAT Size...
Operation Display Test Details Execute “USB Test USB.dat (128 KB) is sent and received (shortcut)”. between the computer and DT-X100. Access the below for “USB When the communication completes Test (shortcut)”: successfully, a DIAG folder is displayed. \FlashDisk\DIAG\ — 54 —...
5-6. Bluetooth communication Operation Display Test Details Opposing machine Start up “BT Server”. Select one from the BT Test Server A to F. The communication distance is 3m. Test target machine The opposing machine is automatically detected. Start “BTLineTest”. Select a Line Test (A, B or C) which matches with a Server (A, B or C) you selected for the opposing...
If the fi le has already been created, proceed to Section 5-7-3. 1. wlancfg1.ini ~ wlancfg8.ini Designate the Access Point SS_ID and the DT-X100 IP address. These fi les are included in the DT-X100 folders shown below. \FlashDisk\DIAG\WLAN [WLAN] WLANPOWER=1...
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3. Script File Create the data fi le on the PC. Save in: File Name: WLANDATA.dat Size: Approx. 128 KB Start up LMWIN. Select [New] from [Script] Menu. Write scripts. /S “C:\WLANDATA.dat” C:\FlashDisk\DIAG\WLAN /R C:\FlashDisk\DIAG\WLAN\WLANDATA.dat C:\WLAN1\ ...
5-7-3. PC Operation Start up LMWIN. Select [TCP/IP (New)] from [Confi gure] menu. Select [Script File] from [Execute] menu. Select [WLANTest1.scr] from the list and click on [OK]. — 58 —...
The screen on the left will be displayed and the system will reboot. 2 Pressing [1] key. WLANDATA.dat will be transmitted between the PC and DT-X100. 3 Executing transmission The result will be automatically evaluated. after reboot. 4 Inputting [Enter] key and exiting [WLANTest].
5-8. Power Consumption Measurement 5-8-1. Test equipment confi guration Direct current stabilized power source DT-X100 Tape down the battery DC Ammeter cover sensor button. Battery terminal 5-8-2. Measurement items and specifi cations Item Supply voltage Current value Run mode 4.0V...
Pressing “1” or “0” returns you to the Menu screen. 5-8-6. Power off Operation Display Inspection contents Set the supply voltage to Check that the current value is as follows. 4.0V. - “1 mA” or lower Turn off the DT-X100 power. — 61 —...
5-8-7. Laser Scanner movement Operation Display Inspection contents Set the supply voltage to Check that the current value is as follows. 4.0V. - “150 mA” or lower (DT-X100M10 series/ M30 series) Select [Laser Current] in - “250 mA” or lower (DT-X100M50R) the test program.
6. ADJUSTMENT/SETTING This chapter describes adjustment and setting for DT-X100. Please conduct the adjustment/setting as needed when repairing DT-X100. 6-1. Adjustment/Setting List The following list shows adjustment/setting items and conditions for the adjustment/setting. Parts to replace Target model Item Equipments...
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6-3. Product ID Operation Display Test Details Start up “IDSET_PY055”. Check that an individual ID write tool has been started up. Enter a product serial Check that an individual ID has been number. entered in the “InputID” column. Press the “ENT” key. Check that a message “Model/ID Setting Successed”...
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6-4. Backlight Intensity The backlight brightness varies by LCD. Set the data correcting this variation to Main PCB. Note: If this adjustment is not conducted, a typical value preset in DT-X100 will be applied. DT-X100 Protection Rubber 329821 or 329811...
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Adjust the screen to minimize this fl icker. DT-X100 Protection Rubber 329821 or 329811 329802 LCD surface of DT-X100 Operation Display Test Details Start up DiagPY055. Set a luminance meter onto LCD of DT- X100. Adjust the reading to be 2% or Select [Flicker control].
The numbers in the item column correspond to the same numbers in exploded view. MARKS: Q: Quantity used per unit R: Rank A: Essential B: Stock recommended C: Less recommended X: No stock recommended Refer the latest "Parts Price Code" at "PARTS FINDER" on the Casio Service WEB site (https://www.servicecasio.com). — 67 —...
Q'TY Item Code NO. Parts Name Specification Remarks FINAL 10288956 TAPE/CONNECTOR-B RJC503687-002V01 10288959 TAPE/CONNECTOR-C RJC503687-003V01 UPPER CASE 10515215 CASE ASSY/UPPER RJC503604*004 TK 10287627 W-TAPE/PW RJC503659-001V01 10286764 W-TAPE/KEY RJC503558-001V01 10278340 FILTER/IR RJC503481-001V01 10278351 TAPE/IR RJC503518-001V01 10278348 FILTER/MIC RJC503316-001V01 10278352 KUF4723-018140 10278341 PACKING RJC503479-001V01 10278338...
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Q'TY Item Code NO. Parts Name Specification R Remarks LOWER CASE 10515216 CASE ASSY/LOWER RJC506319*004 TK C OLD 10580261 CASE ASSY/LOWER RJC506319*013 TK ¡ 10515217 CASE ASSY/LOWER RJC506319*005 TK C OLD 10580259 CASE ASSY/LOWER RJC506319*011 TK ¡ 18-1 10497543 FILTER/LASER RJC507379-001V01 18-2 10312844...