ABB UMC100-FBP Technical Description
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ABB UMC100-FBP Technical Description

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Summary of Contents for ABB UMC100-FBP

  • Page 1 Technical Description FBP FieldBusPlug Universal Motor Controller UMC100-FBP...
  • Page 2 Device driver technology for ield devices. Speciied from the FDT group. NC / NO Normall closed / Normally open FieldBusPlug is the name for a group of products which allows to connect ABB low voltage control products to different ieldbusses. Related Documents Technical Documentation Document No.

  • Page 3: Table Of Contents

    Function Overview ..........................7 Compatibility to UMC ........................8 Description of Components ........................9  Installation ............................15 Assembly and Disassembly of UMC100-FBP and IO Modules ............15 Connecting the IO Modules DX111 and DX1 ................15 Wiring Inputs and Outputs ........................16 Connecting Contactors........................17 Motor Wiring .............................19 Connecting External Current Transformers (CTs) ................0...
  • Page 4 Universal Motor Controller UMC100-FBP Technical Description Control Function Transparent ......................56 Control Function Overload Relay ......................58 Control Function Direct Starter (DOL) ....................60 Control Function Reversing Starter (REV)..................63 Control Function Star-Delta Starter ....................66 Control Function Pole-Changing Starter ..................69 Control Function Actuator 1 - 4 ......................7 6 Coniguring the Fieldbus Communication ...................77...
  • Page 5 Universal Motor Controller UMC100-FBP Technical Description IO Module Parameters ........................11 UMC Display Parameters (5) ......................113 Function Block Related Parameters ....................114 All Parameters Sorted by Parameter Number ................115 All Parameters Sorted Alphabetically .....................117 A Examples of Circuit Diagrams ......................119 Direct Starter, Category 4 .......................119 Reversing Starter, Category 4 ......................10...

  • Page 6: Technical Description V

    This manual describes the coniguration tool (Device Type Manager) that can be used to conigure and moni- tor the UMC100 and also other ABB control products like UMC, softstarters and circuit breakers. It is based on the standardised FDT/DTM technology.

  • Page 7: System Overview

    Motor Management, Inputs and Outputs • The UMC100-FBP provides six digital inputs, three relay outputs and one 4 V output. Therefore a wide number of control functions can be covered from the base device. • If further inputs or outputs are needed, the basic device can be expanded with an expansion module.

  • Page 8: Compatibility To Umc

    Universal Motor Controller UMC100-FBP Technical Description Metering, Monitoring and Diagnosis • Rapid, comprehensive diagnostics and operating status information is available on the UMC100 itself (LEDs), on the LCD panel (clear text messages), via ieldbus or on a laptop connected directly or via bus to the UMC.

  • Page 9: Description Of Components

    Universal Motor Controller UMC100-FBP Technical Description Description of Components UMC100-FBP The following diagram shows the terminals, monitoring and operating elements of the UMC100-FBP Current path (for measuring the motor current) Connecting terminals for PTC sensors Connecting terminals for the relay outputs...
  • Page 10 F u n ction B u s) P ane l) Interface Predefined or User-Defined Function Block Model  Overview of the major building blocks of UMC100-FBP and the data low among them. UMC100-FBP - 10 - FieldBusPlug / Issue: 11.009...
  • Page 11 Universal Motor Controller UMC100-FBP Technical Description DX111-FBP The DX111-FBP expands the input and output channels of the UMC100. It provides eight digital inputs for 4 V DC, four relay outputs and a current output to drive an analogue instrument. The following diagram shows the terminals and monitoring elements of the DX111-FBP module.
  • Page 12 Technical Description Configuration Tool Asset Vision Basic is the tool to conigure the UMC100-FBP via a Laptop. Asset Vision Basic is jointly used between ABB Instrumentation and ABB Control Products. Therefore it enables a wide range of ABB products to be conigured such as motor controllers, soft starters, low meters and many more.
  • Page 13 Universal Motor Controller UMC100-FBP Technical Description UMC100-PAN LCD Panel The Control Panel UMC100-PAN is an accessory for the UMC100 and can be used for monitoring, control and parameterisation of the UMC100. It can be directly plugged on the UMC100 or mounted separately on the panel door using the mounting kit.
  • Page 14 Universal Motor Controller UMC100-FBP Technical Description UMC100-FBP - 14 - FieldBusPlug / Issue: 11.009...

  • Page 15: Installation

    UMC100-FBP Technical Description 2 Installation Assembly and Disassembly of UMC100-FBP and IO Modules You can attach the UMC100 and the IO modules as follows: • Snap-on mounting onto a 35 mm standard mounting rail, without tools (UMC100 and IO devices) •...

  • Page 16: Wiring Inputs And Outputs

    Universal Motor Controller UMC100-FBP Technical Description Wiring Inputs and Outputs The diagram below shows the block diagram and wiring for both the DX111 and the DX1 modules. The digital inputs are galvanically isolated. The common ground for the inputs 1DI0-4 must be connected to 1DIZ.

  • Page 17: Connecting Contactors

    Use spark suppression for larger contactors and also interface relays to maintain the service life of the UMC100 internal relays. For interfacing contactors with peak current > 0.5 A (Types A50 and larger) use an interface relay as shown below. Actual ABB contactors - all currents for 30 V AC (Extract): Contactor type Inrush...
  • Page 18 (built in) DOC DO0 UMC100 Connection of contactors with peak currents > 0.5 A (ABB types A50 and larger) to the UMC100-FBP. For checkback the auxiliary contact of the main contactor has to be used! UMC100-FBP - 18 -...

  • Page 19: Motor Wiring

    Universal Motor Controller UMC100-FBP Technical Description Motor Wiring Have a look at the wiring of the motor to set the correct nominal current I for perfect motor protection. Example: For inner delta wiring the parameter Current Factor can be changed to 1.73 to display the actual currents on the Control Panel and in the control system.

  • Page 20: Connecting External Current Transformers (Cts)

    Universal Motor Controller UMC100-FBP Technical Description Connecting External Current Transformers (CTs) If the nominal motor current I is above 63 A an external current transformer (CT) must be used. The external CT transforms the primary current low in a smaller secondary current according to the trans- mission ratio.

  • Page 21: Operation Details For Motors With Small Set Currents

    Technical Description Operation Details for Motors with Small Set Currents When using a UMC100-FBP in an environment with very strong magnetic ields and a small set current at the same time, the current measurement can deviate a few percent from the real current. Therefore the displayed motor current is too high and an overload trip occurs too early.

  • Page 22: Connecting The Umc100-Pan Lcd Panel

    The UMC100-PAN can also be plugged directly on the UMC100 itself. Extension cable to the UMC100 The UMC100-PAN is incompatible with the UMC-PAN and cannot be used with the UMC-FBP but only with UMC100-FBP. UMC100-FBP -  - FieldBusPlug / Issue: 11.009...

  • Page 23: Using The Umc100 In A Profibus Dp Network

    PROFIBUS DP-V0 and PROFIBUS DP-V1. To integrate the UMC100-FBP into a PROFIBUS network either the PDQ-FBP or the PDP-FBP FieldBusPlugs can be used. PDQ-FBP allows to connect up to four UMC100s via one bus node.

  • Page 24: Using The Umc100 In A Devicenet Network

    Engineering Package PBE91-FBP.010x 1SAJ94091R010x.ZIP The ZIP ile can be obtained from ABB’s web site (http://www.abb.de -> Control Products and Systems) or on the FBP System CD (CDC 190 008 E04xx). Please ask your local sales ofice for it. The UMC100 can be parameterised using the GSD ile. But due to parameter length limitations only the most important parameters can be conigured with the GSD ile in the event that the PDQ is used.

  • Page 25: Using The Umc100 In A Canopen Network

    Besides the physical connection of a device to a CANopen line, the integration and engineering of the de- vices in the CANopen master is necessary. For that purpose an electronic data sheet is provided by ABB. In the CANopen world these electronic data sheets are called EDS iles. Within these iles all the proper- ties relevant for operating the slave are described (e.g.

  • Page 26: Using The Umc100 In A Modbus Rtu Network

    Universal Motor Controller UMC100-FBP Technical Description Using the UMC100 in a MODBUS RTU Network The MODICON Modbus® RTU protocol is a widely used network protocol based on the RS485 physi- cal layer. It is provided in many PLCs that do not offer any other ieldbus. To integrate the UMC100 into a Modbus network, use the MRP1-FBP FieldBusPlug.

  • Page 27: Usage In Draw-Out Systems

    Universal Motor Controller UMC100-FBP Technical Description Usage in Draw-Out Systems The withdrawable technique is often used in industries where the highest availability and shortest down- times are required. In the event of an error in a drawer, the replacement with a spare drawer shall be made as fast as possible.
  • Page 28 Universal Motor Controller UMC100-FBP Technical Description The following diagram shows the usage of the PDQ in a drawer system with the available accessories. Connection to drawer Shield Connection to UMC 1- 4 (4 x CDP16-FBP) from previous FieldBusPlug PDQ22-FBP to next...

  • Page 29: Commissioning

    This chapter provides an overview of the required commissioning steps. For details about the single steps please consult the related chapters. Commissioning Steps To commission the UMC100-FBP, proceed as follows: A) Wiring Wiring and 4 V DC / 0 V connection: Hard wire with switch apparatus and other components acc.
  • Page 30 UMC100s connected to this line. This is recommended for larger PROFIBUS installations. For coniguration via laptop use the ABB tool "Asset Vision Basic". It is jointly used by ABB Instrumentation and ABB Control Products. It is based on the FDT/DTM standard.

  • Page 31: Test Position

    Universal Motor Controller UMC100-FBP Technical Description FieldBusPlug Interface Interface UTF21 Service Laptop 24 V DC PROFIBUS Master UMCwith FieldBusPlug PDP22 PDA11 PDA12 24 V DC 24 V DC 24 V DC PROFIBUS Cable DSUB9 / DSUB9 UTP22 Interface Connection of the Service - Laptop &...
  • Page 32 Universal Motor Controller UMC100-FBP Technical Description UMC100-FBP - 3 - FieldBusPlug / Issue: 08.009...

  • Page 33: Coniguring The Motor Protection Functions

    Universal Motor Controller UMC100-FBP Technical Description 4 Configuring the Motor Protection Functions In this chapter you ind information on how to conigure the different UMC protection functions. The following topics are covered: Function and parameters of the electronic overload protection, the thermal memory and points to consider if the motor is started cyclically (e.g.
  • Page 34 Universal Motor Controller UMC100-FBP Technical Description Electronic Overload Protection The UMC protects three-phase AC motors in compliance with IEC 60947-4-1. The tripping class can be set to class 5, 10, 0, 30 or 40. The advanced thermal motor model considers both the copper and iron parts of the motor thus providing the best protection of the motor.
  • Page 35 Universal Motor Controller UMC100-FBP Technical Description Example of trip class selection: Select the trip class so that the motor is thermally protected, even when the rotor is stalled. This means that the tripping curve of a cold motor has to be below the coordination point I...
  • Page 36 Universal Motor Controller UMC100-FBP Technical Description Cyclic motor operation modes Some applications require periodic start/operation/stop cycles. Setting up such applications requires care when selecting the cooling down times or deining the shortest possible start period. In the next diagram three successive start cycles are displayed. In each cycle the motor starts at 700% I This high load lasts for about 7 seconds.

  • Page 37: Long Start, Locked Rotor Protection

    Universal Motor Controller UMC100-FBP Technical Description Long Start, Locked Rotor Protection This function detects a long start situation which is caused from a locked rotor for example. The func- tion creates a trip if the motor current continuously exceeds a threshold for a conigurable period of time.

  • Page 38: High Current Protection

    Universal Motor Controller UMC100-FBP Technical Description High Current Protection This function is useful to protect the driven mechanical system from jams and excessive overloads caused by the equipment or the process. The high-current function signals a warning when the motor current exceeds a set threshold for a conig- urable period of time, after the motor start-up.

  • Page 39: Low Current Protection

    Universal Motor Controller UMC100-FBP Technical Description Low Current Protection The low current function is triggered when the motor current falls below a desired level. The function detects loss of suction for pumps, broken belt for conveyors, loss of airlow for fans, broken tools for ma- chines etc.

  • Page 40: Phase Loss Protection

    Universal Motor Controller UMC100-FBP Technical Description Phase Loss Protection This function protects motors against the extreme situation where a complete phase is lost. An unde- tected phase loss can cause motor damage because of the sudden rise of current in the two remaining phases.

  • Page 41: Phase Sequence Protection

    Universal Motor Controller UMC100-FBP Technical Description Phase Sequence Protection Enable this protection function to prevent connected equipment from a wrong rotation direction e.g when driving a crusher or conveyor. If this protection function is active the motor wires must have a deined order which is from left to right.

  • Page 42: Earth Fault Protection With Cem11

    Universal Motor Controller UMC100-FBP Technical Description Earth Fault Protection with CEM11 The earth fault protection function protects the motor and the network against ground current low. During an earth fault, the motors can reach a dangerous potential above the ground level thus posing a safety hazard to personnel.

  • Page 43: Voltage Dips, Load Shedding

    Universal Motor Controller UMC100-FBP Technical Description Voltage Dips, Load Shedding Motors switched off during voltage dips or power failure can be restarted on power resumption sequen- tially to prevent simultaneous switch-on of the motors and thus prevent another mains failure on the network.
  • Page 44 Universal Motor Controller UMC100-FBP Technical Description Lmin Reset Level Case b) Trip Level Restart Auto Restart Window Delay Undervoltage situation UMC Relay Out DIP signal at digital input Max. DIP Duration Lmin Reset Level Case c) Trip Level Undervoltage situation...
  • Page 45 Universal Motor Controller UMC100-FBP Technical Description Double DIPs Special handling can be activated if two dips occur within one second. Set parameter 'Enable Voltage Dip' to “On + Rapid Cycle Lockout”. If within one second two separate dips occur, immediately after the start of the second dip the contactors are switched off.
  • Page 46 Universal Motor Controller UMC100-FBP Technical Description UMC100-FBP - 46 - FieldBusPlug / Issue: 11.009...

  • Page 47: Coniguring The Motor Management Functions

    Universal Motor Controller UMC100-FBP Technical Description 5 Configuring the Motor Management Functions In this section you ind the following information: • Introduction into the supported control stations and operation modes • How to start and stop the motor from the different control stations •...
  • Page 48 Universal Motor Controller UMC100-FBP Technical Description Therefore the UMC enables start/stop commands to be individually released or blocked from a control station depending on modes. Three different modes are available named by their typical usage: Mode Default Behaviour Auto (Remote) In this operation mode the UMC accepts start commands from the DCS/PLC. To activate this control mode the "Auto Mode Bit"...
  • Page 49 Universal Motor Controller UMC100-FBP Technical Description Example: The following requirements shall be fulilled: • Switch S1 has the following positions: Remote/Local/Test Position/Off. • (Req. 1) If the switch is in position Local the UMC can only be controlled locally (digital inputs and LCD) but not started via bus.
  • Page 50 Universal Motor Controller UMC100-FBP Technical Description operation modes (Auto / Local ). The following parameters are set according to the requirements (Req 1, Req, Req 5): Settings for local mode 1 (For busfault situation) Loc 1 Start Bus Cyc = YES (Req. 1)
  • Page 51 Universal Motor Controller UMC100-FBP Technical Description Activating Inching Mode By default "pulses" are used to issue a start command. This means that a start input has to change its logic level to issue a start command - i.e. it is edge triggered. After the start command was accepted from the UMC the input signal can be set back to its initial value (e.g.

  • Page 52: Emergency Start

    Universal Motor Controller UMC100-FBP Technical Description Emergency Start In some special cases a motor must be started even if the thermal overload protection would prevent the start (i.e. cooling time is still running). To allow the start in such situations the thermal memory of the UMC can be reset to cold state.

  • Page 53: Checkback Monitoring

    Universal Motor Controller UMC100-FBP Technical Description Checkback Monitoring The UMC can be parameterised to monitor that the motor was really started using a checkback signal. By default the actual motor current is monitored. But it is also possible to use an auxiliary contact mounted on the main contactor.
  • Page 54 Universal Motor Controller UMC100-FBP Technical Description The unchanged signal from the DI is always available for monitoring purposes (Input 1//3 status). Test Postion ≥1 ≥1 On Delay ≥1 Motor Stop Delayed ≥1 ≥1 External Fault 0 Input 0 Status Full On Delay ≥1...
  • Page 55 Universal Motor Controller UMC100-FBP Technical Description Sample Application for using the Multifunction Inputs The following diagram shows how to realise a dry-pump protection application. When the motor is start- ing there is no pressure. It takes some time until the pressure reaches its normal value. In this example we assume that the pressure has to appear within 4 seconds, otherwise the pump can be destroyed.

  • Page 56: Control Function Transparent

    Universal Motor Controller UMC100-FBP Technical Description Control Function Transparent The UMC100 parametrised with the control function 'Transparent' behaves like an I/O module with an integrated overload check. The outputs DO0 ... DO3 and the inputs DI0 ... DI5 are directly connected to the ieldbus and are independent of the overload status.
  • Page 57 Universal Motor Controller UMC100-FBP Technical Description Monitoring Data for Transparent Word Byte Bit 7 Bit 6 Bit 5 Bit 4 Bit 3 Bit 2 Bit1 Bit 0 Summary Summary Overload Warning Fault warning UMC100 UMC100 UMC100 UMC100 UMC100 UMC100 , 3...

  • Page 58: Control Function Overload Relay

    Universal Motor Controller UMC100-FBP Technical Description Control Function Overload Relay The UMC100 parameterised with the control function 'Overload relay' can be used to replace a standard overload relay. The outputs DO ... DO3 and the inputs DI0 ... DI5 are directly connected to the ieldbus and not used from the control function.
  • Page 59 Universal Motor Controller UMC100-FBP Technical Description Monitoring Data for Overload Relay Word Byte Bit 7 Bit 6 Bit 5 Bit 4 Bit 3 Bit 2 Bit1 Bit 0 Summary Summary Overload Warning Fault warning UMC100 UMC100 UMC100 UMC100 UMC100 UMC100...

  • Page 60: Control Function Direct Starter (Dol)

    Universal Motor Controller UMC100-FBP Technical Description Control Function Direct Starter (DOL) Use this function in a feeder that requires a motor to start/stop in one direction of rotation. • Relay output DO0 is used from the control function. • Optionally DI0 can be used for contactor checkback supervision •...
  • Page 61 Universal Motor Controller UMC100-FBP Technical Description Timing Diagram for Direct Starter Over- Fault End of load reset cooling time RUN FORWARD Commands (received telegram) FAULT RESET UMC internal FAULT UMC outputs Motor current / Check-back aux. contact RUN FORWARD Monitoring signals...
  • Page 62 Universal Motor Controller UMC100-FBP Technical Description Monitoring Data for Direct Starter Word Byte Bit 7 Bit 6 Bit 5 Bit 4 Bit 3 Bit 2 Bit1 Bit 0 Summary Summary Local Overload Run For- Warning Fault Control warning ward UMC100...

  • Page 63: Control Function Reversing Starter (Rev)

    Universal Motor Controller UMC100-FBP Technical Description Control Function Reversing Starter (REV) Use this function in a feeder that requires a motor to start/stop in two direction of rotation (forwards/back- wards). • Relay output DO0 is used by the control function to start the motor in a forward direction.
  • Page 64 Universal Motor Controller UMC100-FBP Technical Description Timing Diagram for Changing Direction reverse forward ignored reverse RUN FORWARD Commands (received RUN REVSERE telegram) DO0 (forward) UMC outputs DO1 (reverse) Motor current / Check-ack aux. contact RUN FORWARD RUN REVSERE Monitoring signals...
  • Page 65 Universal Motor Controller UMC100-FBP Technical Description Monitoring Data for Reversing Starter Word Byte Bit 7 Bit 6 Bit 5 Bit 4 Bit 3 Bit 2 Bit1 Bit 0 Summary Summary Local Reverse Overload Warning Fault Control Lockout warning Forward Reverse...

  • Page 66: Control Function Star-Delta Starter

    Universal Motor Controller UMC100-FBP Technical Description Control Function Star-Delta Starter Use this function in a feeder that requires to start/stop a motor in one direction of rotation including the time- or current-controlled transition from star to delta. • Relay output DO0 is used by the control function to control the star contactor •...
  • Page 67 Universal Motor Controller UMC100-FBP Technical Description Timing Diagram for Star-Delta Starter RUN FORWARD Commands (received telegram) DO0 (star) Star-delta starting time Changeover time 50 ms DO1 (delta) outputs DO2 (main) Motor current / Checkback Aux. contact RUN FORWARD Monitoring signals (telegram) DI0 (aux.
  • Page 68 Universal Motor Controller UMC100-FBP Technical Description Monitoring Data for Star-Delta Starter Word Byte Bit 7 Bit 6 Bit 5 Bit 4 Bit 3 Bit 2 Bit1 Bit 0 Summary Summary Local Overload Warning Fault Control warning Forward UMC100 UMC100 UMC100...

  • Page 69: Control Function Pole-Changing Starter

    Universal Motor Controller UMC100-FBP Technical Description Control Function Pole-Changing Starter Use this function in a feeder that requires a two-pole or dahlander motor to start-stop in one direction of rotation. • Relay output DO0 is used by the control function to start the motor at speed one •...
  • Page 70 Universal Motor Controller UMC100-FBP Technical Description Dahlander Motor L1, L2, L3 Contactor (24VDC) Supply (e.g. 230VAC) K81=speed one K91=speed two K91a K91b 24VDC DOC DO0 UMC- UMC100 Fieldbus Plug 10 11 13 14 DI1 DI2 DI3 DI4 DI5 k91a k91b...
  • Page 71 Universal Motor Controller UMC100-FBP Technical Description Monitoring Data for Pole-Changing Starter Word Byte Bit 7 Bit 6 Bit 5 Bit 4 Bit 3 Bit 2 Bit1 Bit 0 Summary Summary Local Overload Warning Fault Control warning Forward UMC100 UMC100 UMC100...

  • Page 72: Control Function Actuator 1 - 4

    Universal Motor Controller UMC100-FBP Technical Description Control Function Actuator 1 - 4 Use this function in a feeder that requires the operation of an actuator that opens/closes e.g. a valve. Please note that the actuator operation mode is not able to keep a valve at a certain setpoint.
  • Page 73 Universal Motor Controller UMC100-FBP Technical Description Overview: Control function Open <-> Closed Torque open Limit open Limit closed Torque closed Actuator 1 Stop Stop Actuator  Stop Prepare Prepare Stop Actuator 3 Stop Prepare Stop Actuator 4 Stop Prepare Stop...
  • Page 74 Universal Motor Controller UMC100-FBP Technical Description Actuator 2 Open and Closed position via torque and limit switches DI0: Preparation for Open limit motor off DI1: Preparation for Closed limit motor off Limit switches Torque DI3: - Motor off, start only in opposite direction...
  • Page 75 Universal Motor Controller UMC100-FBP Technical Description Actuator 4 Open position via torque and limit switches, Closed posi- tion via limit switch only DI0: Preparation for Open limit motor off DI1: Motor off, start only in Open direction Limit switches Torque DI3: •...
  • Page 76 Universal Motor Controller UMC100-FBP Technical Description Monitoring Data for Actuator 1 - 4 Word Byte Bit 7 Bit 6 Bit 5 Bit 4 Bit 3 Bit 2 Bit1 Bit 0 Summary Summary Local Reverse Overload Opening Closing Warning Fault Control...

  • Page 77: Coniguring The Fieldbus Communication

    The UMC100-FBP and the FieldBusPlug contain the same address: Operation and communication starts. The UMC100-FBP and the FieldBusPlug contain different addresses (e.g. unintentional permutation when installing a drawer): The behaviour of the UMC100-FBP depends on the setting of the parameter Address check. Case 5a: Address check = Off (= 0) (default) FieldBusPlug / Issue: 11.009...

  • Page 78: Deining The Bus Fault Reaction

    - Click "Fix" (right hot-key) to select the correct bus address - After saving the correct bus address the communication starts immediately - Both the FieldBusPlug and the UMC100-FBP store the adjusted address. Related Parameter: Address Check Defining the Bus Fault Reaction Depending on the application the UMC is used in you might conigure the reaction to a bus fault in a dif- ferent way.
  • Page 79 Universal Motor Controller UMC100-FBP Technical Description A typical customer error message if this parameter was not set is as follows: "We set up everything correctly and the plant worked for weeks without problems. But then sud- denly the UMC lost its parameters."...
  • Page 80 Universal Motor Controller UMC100-FBP Technical Description UMC100-FBP - 80 - FieldBusPlug / Issue: 11.009...

  • Page 81: Using Expansion Modules

    Universal Motor Controller UMC100-FBP Technical Description 7 Using Expansion Modules In this chapter you learn how to use the UMC expansion modules. Expansion modules allow you to increase the number of usable inputs and outputs. For information on how to connect the IO modules to the UMC read the ‘Installation’...
  • Page 82 Universal Motor Controller UMC100-FBP Technical Description UMC100-FBP - 8 - FieldBusPlug / Issue: 11.009...

  • Page 83: The Lcd Control Panel Umc100-Pan

    Universal Motor Controller UMC100-FBP Technical Description 8 The LCD Control Panel UMC100-PAN Overview The UMC100-PAN provides a easy to use multi-language user interface for the UMC100. In this chapter you will ind the following information: • menu structure • how to operate the UMC100 with the LCD panel •...

  • Page 84: Monitoring Status Information

    Universal Motor Controller UMC100-FBP Technical Description Monitoring Status Information On the top level of the menu tree which is entered after powering on, several information masks show the overall status of the UMC and connected IO. To switch between the different masks, use the scroll up or scroll down keys.
  • Page 85 Universal Motor Controller UMC100-FBP Technical Description Masks on the top level and the main configuration menu masks. Top Level Menu Main Configuration Menu From any top mask 1: Motor management (right hot key) Fieldbus related settings Address (e.g. control function)
  • Page 86 Universal Motor Controller UMC100-FBP Technical Description Motor Management Parameters Within this submenu all motor management related parameters can be conigured. The diagram below shows the organisation of the different parameter masks in the menu tree. The parameters are described in details in the section "Parameters and Data Struc- tures on a Fieldbus->Parameter Organisation->...
  • Page 87 Universal Motor Controller UMC100-FBP Technical Description Motor Protection Parameters Within this submenu all motor protection related parameters can be conigured. The diagram below shows the organisation of the different parameter masks in the menu tree. The parameters are described in detail in the section "Parameters and Data Structures on a Fieldbus->Parameter Organisation->...

  • Page 88: Io Module Parameters

    Universal Motor Controller UMC100-FBP Technical Description Communication Parameters Within this submenu all communication related parameters can be conigured. The diagram below shows the organisation of the different parameter masks in the menu tree. The parameters are described in details in the section "Parameters and Data Structures on a Fieldbus->Parameter Organisation->Commu- nication Parameters".
  • Page 89 Universal Motor Controller UMC100-FBP Technical Description Maintenance and Service Parameters/Actions Within this submenu all maintenance and service related parameters / actions can be conigured. The igure below shows the organisation of the different parameter masks in the menu tree. Menu point 6.3.1 shows the list of errors and their occurrence in seconds since the start-up of the UMC.

  • Page 90: Adjusting Parameters

    Universal Motor Controller UMC100-FBP Technical Description Adjusting Parameters Adjusting a Numerical Value This type of dialog allows a numerical value to be speciied within the given limits. The single digits must be deined from right to left. If the last digit was reached the right hot key changes from 'Next' to 'Save'.
  • Page 91 Universal Motor Controller UMC100-FBP Technical Description Specifying a Text String This type of dialog allows a character string to be speciied e.g. an error message. With the up/down keys you can scroll through the alphabet and several special characters. Pressing 'Next' selects the next charac- ter to edit.

  • Page 92: Starting And Stopping The Motor

    Universal Motor Controller UMC100-FBP Technical Description Starting and Stopping the Motor If control via LCD panel was enabled, it is possible to start/stop the motor from the 'Control' menu which can be accessed from the top level menu when pressing the left hot key (Cntrl). Depending on the se- lected control function a list of possible start directions is displayed.
  • Page 93 Universal Motor Controller UMC100-FBP Technical Description Acknowledge a Fault If a fault is present the 'Cntrl' menu is replaced with the menu to acknowledge faults (top level menu, left hot key). While a fault is present it is not possible to enter the Motor Control menu until the fault has been acknowledged.
  • Page 94 Universal Motor Controller UMC100-FBP Technical Description UMC100-FBP - 94 - FieldBusPlug / Issue: 11.009...

  • Page 95: Error Handling, Maintenance And Service

    Universal Motor Controller UMC100-FBP Technical Description 9 Error Handling, Maintenance and Service Within this chapter you will ind the following information • Error handling of the UMC • Detailed explanation of all error and diagnosis messages • Functions related to maintenance and service Error Handling of the UMC When the UMC detects a fault condition the fault becomes latched.
  • Page 96 Universal Motor Controller UMC100-FBP Technical Description Indicator Code Source / Root Cause Possible Cause / Suggested Action Phase imbalance Supply side The current in one phase is below the Load side adjusted threshold. Contactors Check supply side Check for loose contacts...
  • Page 97 Universal Motor Controller UMC100-FBP Technical Description Indicator Code Source / Root Cause Possible Cause / Suggested Action UMC self-test error Electronics Hardware fault detected Replace UMC Actuator problem Load side mechanics Open/close time of actuator exceed- ed because of tight valve or other mechanical reasons.
  • Page 98 Universal Motor Controller UMC100-FBP Technical Description Indicator Code Source / Root Cause Possible Cause / Suggested Action Torque open in intermedi- Actuator mechanics Tight operation or wiring problem. ate position Torque close in intermedi- Actuator mechanics Tight operation or wiring problem.

  • Page 99: Resetting Parameters To Factory Defaults

    Universal Motor Controller UMC100-FBP Technical Description Indicator Code Source / Root Cause Possible Cause / Suggested Action DX111/DX1 module Electronics An IO module does not respond missing during start-up of UMC. See detailed diagnosis byte to ind out which module is missing.

  • Page 100: Dx1Xx Status Codes

    DX1xx modules are automatically parameterized by the UMC if the communication between UMC and IO module has been established. No further user actions are required. Requesting Support If you need support we kindly ask you to contact your local ABB representative using the template provid- ed at the end of this manual. UMC100-FBP - 100 - FieldBusPlug / Issue: 11.009...

  • Page 101: A1 Parameters And Data Structures On A Fieldbus

    Universal Motor Controller UMC100-FBP Technical Description A1 Parameters and Data Structures on a Fieldbus In the following chapter you ind a detailed description of all UMC parameters, the format of the com- mand monitoring and diagnosis telegrams. Furthermore the information is provided of how the UMC data...
  • Page 102 Universal Motor Controller UMC100-FBP Technical Description The table above represents the data allocation as realised with the built-in standard applica- tions. It may differ for customer-speciic applications! Diagnosis Data Word Byte Bit 7 Bit 6 Bit 5 Bit 4 Bit 3...

  • Page 103: Accessing Data On Profibus

    Universal Motor Controller UMC100-FBP Technical Description Accessing Data on PROFIBUS On PROFIBUS the device parameters, monitoring data and the command data size is described in the GSD ile and mapped to the data telegrams cyclically exchanged between the PROFIBUS master and the UMC.

  • Page 104: Parameter Organisation

    Universal Motor Controller UMC100-FBP Technical Description Parameter Organisation The UMC parameters are described in groups relecting the major function blocks of the UMC. The ig- ures in braces (e.g. 1.1) provide the link the menu strucutre i.e. where it is displayed.
  • Page 105 Universal Motor Controller UMC100-FBP Technical Description Motor Management Parameters Continued Para- Parameter Description, Explanations Options meter just- Number able Checkback Selection of the checkback Contact DI0 (1), supervision method. Current (), Simulation (3) Inching DI Enables inching (i.e. jogging) No (0),...
  • Page 106 Universal Motor Controller UMC100-FBP Technical Description Motor Management Parameters Continued Para- Parameter Description, Explanations Options Adjustable meter Number Loc  start bus Allow the motor to be started No (0), cyclic via cyclic bus command in Yes (1) local mode ...
  • Page 107 Universal Motor Controller UMC100-FBP Technical Description Motor Management Parameters Continued Para- Parameter Description, Explanations Options Adjustable meter Number Invert control (ctrl) Inputs Inv DI start If inverted (Yes) the DI is nor- No (0), Yes (1) input mally closed. If not inverted (No) it is normally open.
  • Page 108 Universal Motor Controller UMC100-FBP Technical Description Motor Management Parameters Continued Para- Parameter Description, Explanations Options Adjustable meter Number Emergency To allow start-ups even if the Off (0), On (1) Start thermal overload protection would prevent them. Fault auto Automatically reset of se-...

  • Page 109: Protection Parameters

    Universal Motor Controller UMC100-FBP Technical Description Protection Parameters Para- Parameter Description, Explanations Options Adjust- meter Name able via Number Protection Parameters Setting Ie 1 Nominal current of motor for speed 0.4...300A in steps of 0.01A Default: 0.50A Unscaled: 4...30000 Example: A value of 4...
  • Page 110 Universal Motor Controller UMC100-FBP Technical Description Protection Parameters Continued Para- Parameter Description, Explanations Options Adjust- meter Name able via Numb- Thermal load If the thermal model reaches 0 ... 100 All ex- warning level the warning level a warning is cluding generated.
  • Page 111 Universal Motor Controller UMC100-FBP Technical Description Protection Parameters Continued Para- Parameter Description, Explanations Options Adjust- meter Name able via Numb- Low curr Value in % of I/I . Below this 0...100% in steps of 5% warn level value a warning is generated.

  • Page 112: Communication Parameters

    Universal Motor Controller UMC100-FBP Technical Description UMC100- Autorestart Delay until the motor is restar- 0 ... 55s Delay PBDTM Enable Au- Enables the autorestart of the Off (0) UMC100- torestart motor after end of the voltage On (1) PBDTM Communication Parameters...

  • Page 113: Umc Display Parameters (5)

    Universal Motor Controller UMC100-FBP Technical Description DX1xx AO Hardware type of the ana- 0 - 0mA (0), All excluding type logue output on the DX1xx 4 - 0mA (1), GSD-PDQ module. 0 - 10mA (), 0 - 10V (3) DX1xx AO...

  • Page 114: Function Block Related Parameters

    Universal Motor Controller UMC100-FBP Technical Description Function Block Related Parameters Aux Input Block In the standard built-in applications the inputs of this function block are connected to the digital inputs of the DX1xx module (see section 'Using Expansion Modules'). Param-...

  • Page 115: All Parameters Sorted By Parameter Number

    Universal Motor Controller UMC100-FBP Technical Description All Parameters Sorted by Parameter Number Name Parameter Group Name Parameter Group DX1xx Enabled IO Module Param- Aux Inp 1 Reaction Aux Input Block eters Aux Inp  Reaction Aux Input Block Missing Module React.
  • Page 116 Universal Motor Controller UMC100-FBP Technical Description Name Parameter Group Name Parameter Group Loc  Stop Bus Cyc Motor Management User Display 5 Display Loc  Start DI Motor Management User Display 4 Text Display Loc  Stop DI Motor Management...

  • Page 117: All Parameters Sorted Alphabetically

    Universal Motor Controller UMC100-FBP Technical Description All Parameters Sorted Alphabetically Control Function Motor Management Name Parameter Group Cooling Mode Protection Address Check Communication Cooling Time Protection Auto Start Bus Acyc Motor Management Current Factor Protection Auto Start Bus Cyc Motor Management...
  • Page 118 Universal Motor Controller UMC100-FBP Technical Description Locked Rotor Level Protection Password Protection Display Phase Imb Trip Level Protection Low Curr Trip Delay Protection Phase Imb Warn Level Protection Low Curr Trip Level Protection Phase Loss Prot. Protection Low Curr Warn Delay...

  • Page 119: A Examples Of Circuit Diagrams

    Universal Motor Controller UMC100-FBP Technical Description A2 Examples of Circuit Diagrams Direct Starter, Category 4 Circuit diagram showing safe-tripping with the help of an emergency stop relay. Carefully read the C577 manual on how to use this device. FieldBusPlug / Issue: 11.009...
  • Page 120 690V/400V (24VDC) EIN/ON Fault / Fault Reset Fehler Fehler Quitt. 24VDC max. 200mA UMC- UMC100 C577 Fieldbus Plug 10 11 13 14 DI1 DI2 DI3 DI4 DI5 forwards vorwärts reverse Start Start rückwärts 24VDC 24VDC...

  • Page 121: A3 Technical Data

    45-65 Hz. Protection of frequency converters is not allowed. Short-circuit protection Provided by external short-circuit protection de- vice), e.g. MO, MCB, MCCB or fuse. Refer also to ABB coordination tables available here: http://www.abbcontrol.fr/coordination_tables/ TABLES5.asp Cross-section of lines Acc. to the rated motor current referring EN/IEC 60947-1 and the speciic installation condition in EN/IEC 6004 or VDE 98-4 resp.
  • Page 122 Universal Motor Controller UMC100-FBP Technical Description Tripping time for warm motor for 3-phase symmetrical loads Tripping time for cold motor for 3-phase (motor current Ic/Ie = 100 % for long time before symmetrical loads overloading 10000 10000 1000 1000 Clas s 5...
  • Page 123 Universal Motor Controller UMC100-FBP Technical Description Digital Inputs Input resistor to 0 V 3.9 kΩ Cable length unshielded max. 600 m shielded max. 1000 m Relay Outputs Number of relay outputs 3 x monostable with one common root Voltage range of contacts...

  • Page 124: Performance Data

    Fieldbus Connection Mounting Plug connection, fastening with supplied screw Tightening torque of the ixing screw 0.8 Nm + rotation 90 degree Suitable ABB FieldBusPlug types for PROFIBUS: PDP-FBP or PDQ Modbus: MRP1 DeviceNet: DNR1 CANopen: COP1 Environmental and mechanical data...

  • Page 125: Umc100-Pan

    Universal Motor Controller UMC100-FBP Technical Description UMC100-PAN Installation Installation in a switchgear cabinet door or on a front panel. Degree of protection IP54 (on front side) LEDs: Red/Yellow/Green By default the LEDs have the same meaning as the ones on the UMC100.
  • Page 126 Universal Motor Controller UMC100-FBP Technical Description General Tightening torque for the communication terminals 0. Nm ø 1,5 mm 0.8 in 1 x 0.14 ... 1.5 mm 8 ... 16 AWG 0.8 in 1 x 0.14 ... 1.5 mm 8 ... 16 AWG 0.8 in...
  • Page 127 Universal Motor Controller UMC100-FBP Technical Description Digital Inputs DX111 Number of digital inputs 8 externally supplied, isolated inputs Type 1 accord. to EN 61131-1 1DI0 ... 1DI4 with common root 1DIZ DI5 ... DI7 with common root DIZ Supply for digital inputs...
  • Page 128 Universal Motor Controller UMC100-FBP Technical Description UMC100-FBP - 18 - FieldBusPlug / Issue: 11.009...
  • Page 129 Universal Motor Controller UMC100-FBP Technical Description FAX No.: +49 (0) 6221-701-1382 Detected an Error? Your feedback helps us to constantly improve our products. We are grateful for your comments and suggestions. Please provide us with the following information if you have noticed an issue:...
  • Page 130 Universal Motor Controller UMC100-FBP Technical Description UMC100-FBP - 130 - FieldBusPlug / Issue: 11.08...
  • Page 132 ABB STOTZ-KONTAKT GmbH Eppelheimer Straße 8 Postfach 101680 6913 Heidelberg 69006 Heidelberg Germany Germany Telephone +49 (0) 61 701- 0 Telefax +49 (0) 61 701- 40 E-mail automation-helpline.desto@de.abb.com Internet http://www.abb.de/stotz-kontakt...

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