Honeywell AreaRAE Plus User Manual

Honeywell AreaRAE Plus User Manual

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AreaRAE Plus & AreaRAE Pro
User's Guide
Rev A
July 2016
P/N: W01-4001-000

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Summary of Contents for Honeywell AreaRAE Plus

  • Page 1 AreaRAE Plus & AreaRAE Pro User’s Guide Rev A July 2016 P/N: W01-4001-000...
  • Page 2 By registering your product, you can:  Receive notification of product upgrades or enhancements  Be alerted to Training classes in your area  Take advantage of RAE Systems special offers and promotions © 2016 RAE Systems by Honeywell.
  • Page 3: Table Of Contents

    Charging .......................... 30 10.2 Battery States ........................31 10.3 External Battery Charger ....................31 Turning The AreaRAE Plus/Pro On And Off ................33 11.1 Turning The AreaRAE Plus/Pro On ................... 33 11.1.1 Pausing To View Screens During Startup ..............33 11.2...
  • Page 4 AreaRAE Plus & AreaRAE Pro User’s Guide 12.3.5 Wireless ........................46 12.3.6 ISM ........................... 49 12.3.7 WiFi .......................... 50 12.3.8 Monitor........................52 12.3.9 Calibration ......................... 55 12.3.10 LEL Calibration Procedure ..................62 User Modes ..........................63 13.1 Basic User Mode ......................63 13.2...
  • Page 5 AreaRAE Plus & AreaRAE Pro User’s Guide 19.6 Alarm Signal Summary ....................103 19.6.1 Hygiene Mode......................103 19.6.2 General Alarms ......................104 Troubleshooting ........................105 Specifications ......................... 106 Technical Support........................122 RAE Systems by Honeywell Contacts ..................123...
  • Page 6 AreaRAE Plus & AreaRAE Pro User’s Guide WARNINGS Read Before Operating This manual must be carefully read by all individuals who have or will have the responsibility of using, maintaining, or servicing this product. The product will perform as designed only if it is used, maintained, and serviced in accordance with the manufacturer’s instructions.
  • Page 7 AreaRAE Plus & AreaRAE Pro User’s Guide CAUTION! TheAreaRAE, PGM-65XX shall only be charged using a charger specifically supplied for use with the unit with a mximum output voltage of 17V. Use of non-RAE Systems components will void the warranty and can compromise the safe performance of this product.
  • Page 8 AreaRAE Plus & AreaRAE Pro User’s Guide Caution: This device complies with Part 15 of the FCC Rules / Industry Canada licence-exempt RSS standard(s). Operation is subject to the following two conditions: (1) this device may not cause harmful interference, and (2) this device must accept any interference received, including interference that may cause undesired operation.
  • Page 9 AreaRAE Plus & AreaRAE Pro User’s Guide MPE Reminding To satisfy FCC / IC RF exposure requirements, a separation distance of 20 cm or more should be maintained between the antenna of this device and persons during device operation. To ensure compliance, operation at closer than this distance is not recommended.
  • Page 10 AreaRAE Plus & AreaRAE Pro User’s Guide Operation Area and Conditions Hazardous Areas classified by Zones PGM-65XX are intended to be used in hazardous areas classified zone 2 within the temperature range of -20º C to +50º C, where gases of explosion groups IIA, IIB or IIC and T4 may be present.
  • Page 11: Proper Product Disposal At End Of Life

    AreaRAE Plus & AreaRAE Pro User’s Guide USE IN HAZARDOUS AREAS Equipment which is intended for use in explosive atmospheres and which has been assessed and certified according to international regulations may be used only under specified conditions. The components may not be modified in any way.
  • Page 12: Features Comparison

    AreaRAE Plus & AreaRAE Pro User’s Guide Features Comparison The AreaRAE Plus and AreaRAE Plus/Pro share many of the same features and the same housing. This user’s guide details all features, including those that are only available on the AreaRAE Plus/Pro (depending your instrument’s configuration it may be configured with a different number of sensors, different primary radio type, etc.).
  • Page 13: Standard Contents

    AreaRAE Plus & AreaRAE Pro User’s Guide Standard Contents The AreaRAE Pro and AreaRAE Plus kit includes:  AreaRAE Pro or AreaRAE Plus monitor with sensors, battery, and wireless options as specified and protective rubber boot installed  USB communication cable ...
  • Page 14: General Information

    Whether being used into a HazMat response, deploying it at a public venue or installed as part of a fence- line detection system — for hours, days or weeks at a time — the AreaRAE Plus/Pro gives you the right hazard intelligence so you can ensure safety for your teams and the general public.
  • Page 15: Key Features

    AreaRAE Plus & AreaRAE Pro User’s Guide 3.1 Key Features  Up to seven gas sensors (PID, LEL, Toxics)  Dedicated radiation sensor slot – Gamma sensor  RAEMet station for wind speed and direction, ambient temperature, and relative humidity ...
  • Page 16: Connections

    AreaRAE Plus & AreaRAE Pro User’s Guide Connections The AreaRAE Plus/Pro has six physical ports located on the left, right, and top sides. The rubber boot has integral caps for covering the ports when they are not in use. USB for data transfer...
  • Page 17: User Interface

    AreaRAE Plus & AreaRAE Pro User’s Guide User Interface The AreaRAE Plus/Pro’s user interface consists of the display, alarm LEDs, an alarm buzzer, and three keys. 5.1 Display Overview The LCD display provides visual feedback that includes the sensor types, readings, alarm status, battery condition, and other information.
  • Page 18 AreaRAE Plus & AreaRAE Pro User’s Guide GPS enabled and power is off (flashing) Cannot find satellite 1 to 3 satellites 4 to 8 satellites 9 to 12 satellites Pump operating normally (alternates between these two icons) Pump blocked (blinks once per second) Datalogging status (shown when datalogging is on, blank when off) Battery voltage is ≥80%...
  • Page 19: Status Indicator Icons For Instruments Equipped With Ism Radio Or Wifi

    AreaRAE Plus & AreaRAE Pro User’s Guide 5.1.2 Status Indicator Icons For Instruments Equipped with ISM radio or WiFi AreaRAE Plus/Pro instruments equipped with optional ISM radio or WiFi use specific icons to indicate functionality. Icon Description ISM or WiFi power is off...
  • Page 20: Keys And Interface

    AreaRAE Plus & AreaRAE Pro User’s Guide 5.2 Keys And Interface The AreaRAE Plus/Pro has three keys: MODE In addition to their labeled functions, [Y/+], [MODE], and [N/-] act as “soft keys” that control different parameters and make different selections within the instrument’s menus. From menu to menu, each key controls a different parameter or makes a different selection.
  • Page 21: Screen Display For Various Numbers Of Active Sensors

    Press [MODE] to exit Glance Mode. The screens are shown in sequence. 5.4.3 Exit Glance Mode The AreaRAE Plus/Pro exits Glance Mode and turns off when you press the [MODE] key. In addition, if you do not press either key in 60 seconds, the AreaRAE Plus/Pro automatically exits Glance Mode.
  • Page 22: Menus

    AreaRAE Plus & AreaRAE Pro User’s Guide 5.5 Menus The reading menus are easy to step through by pressing the [N/-] key. Notes:  If the instrument is not equipped with a VOC sensor (PID), or is not equipped with an LEL sensor, then screens for those sensors (VOC Gas Status and LEL Gas Status, respectively) are not shown.
  • Page 23: Wireless Operation

    Pros, and MicroRAE connected via Mesh radio to AreaRAE Plus/Pro Note: If the AreaRAE Pro or AreaRAE Plus is equipped with WiFi, and Wifi is used as the primary radio instead of ISM, then a WiFi access point substitutes for the RAELink3 Host.
  • Page 24: Wireless Control And Submenus

    When you step through the main menu, as shown in the previous diagram, there are screens for wireless communication, including ISM, WiFi, and Mesh radio. In order to allow turning radios on or off in the AreaRAE Plus/Pro, you can use ProRAE Studio II to set the instrument in Advanced User Mode or Basic User Mode.
  • Page 25: Ism Settings

    Host, Repeater, and Remote wireless modems in the same AreaRAE network need to be configured with the same Network ID. Each device on the network must have a unique Unit ID. Note: ISM Settings can be adjusted in the AreaRAE Plus/Pro’s Wireless menu under “ISM.”...
  • Page 26: Wifi Settings

    AreaRAE Plus & AreaRAE Pro User’s Guide WiFi Settings AreaRAE Plus/Pro’s WiFi is designed to operate on a wireless network anchored by ProRAE Guardian monitoring software and using WiFi access points. Operational distance between the instrument and the access point (wireless router) varies, depending on distance, interference, and obstacles. It uses the 802.11b protocol using the 2.4GHz ISM (license-free) frequency band.
  • Page 27: Wifi Power

    8.1.1 WiFi Power Select either “On” or “Off” to set the default power setting for your WiFi-equipped instrument. Note: WiFi Power can also be turned on or off in the AreaRAE Plus/Pro in the Wireless menu’s “WiFi.” 8.1.2 Address Select “Use Static IP Address” if you have a static IP or “Use DHCP” if your system allows dynamic hosting configuration.
  • Page 28: Security Key

    AreaRAE Plus & AreaRAE Pro User’s Guide Then set your Security Key. 8.1.5 Security Key Depending on the type of security you choose, your key will have to be a different number of characters. Here are characteristics of the different types, their relative security strength, and the number of...
  • Page 29 AreaRAE Plus & AreaRAE Pro User’s Guide Pinout For Relay Port: Pin1: COM (GND) Pin2: Relay1 output Pin3: Relay2 output Pin4: Relay3 output A mating connector for wiring to external devices is available from electronics distributors: Samtec part number ACP-16-03-G-00.30-S-BC-O-1...
  • Page 30: Battery

    3. Plug the AC/DC adapter into the wall outlet. The AreaRAE Plus/Pro begins charging automatically. The display shows that the battery is charging. Green LEDs around the top of the AreaRAE Plus/Pro are used in Charge mode and Diagnostic mode.
  • Page 31: Battery States

    After auto cleaning is completed and the battery is fully charged, the green LEDs flash once every 10 seconds. Note: The AreaRAE Plus/Pro does not charge alkaline batteries in the alkaline battery pack. IMPORTANT! Always securely close the cover over the power port when not charging. This keeps moisture and debris out of the port.
  • Page 32 AreaRAE Plus & AreaRAE Pro User’s Guide Once the Charger is attached to the battery, plug in the AC adapter’s barrel and the plug the power cord into an AC source. WARNING To reduce the risk of ignition of hazardous atmospheres, recharge, remove or replace the battery...
  • Page 33: Turning The Arearae Plus/Pro On And Off

    Note: If the battery is completely empty, then the display briefly shows the message “Battery Low,” and the AreaRAE Plus/Pro shuts off. You should charge the battery or replace it with a fully charged battery before turning it on again.
  • Page 34: Testing Alarm Indicators

    Note: For all AreaRAE Plus/Pro instruments with a 4R+ PID, if the pump is in alarm for more than five minutes, the PID lamp automatically turns off. The display reading shows “- - -” and there is a “Lamp”...
  • Page 35: Bump Status

    AreaRAE Plus & AreaRAE Pro User’s Guide 11.6 Bump Status The instrument displays this icon next to the sensor that requires bump test: A bump test is required (and indicated by this icon) if:  The defined period of time between bump tests has been exceeded (bump test overdue).
  • Page 36: Programming

    AreaRAE Plus & AreaRAE Pro User’s Guide 12 Programming The menu in Programming Mode is to adjust settings, and calibrate sensors. It has the following submenus:  Measurement  Alarms  Datalog  Wireless  Monitor  Calibration 12.1 Enter Programming In Basic Mode Programming in Basic Mode is limited to calibration only.
  • Page 37: Enter Programming In Advanced Mode

    AreaRAE Plus & AreaRAE Pro User’s Guide Once you enter Programming Mode, the Calibration menu is highlighted. You cannot access other menu items, and you can only perform the following types of calibration:  Fresh Air  Multi Sensor Span ...
  • Page 38: Menus And Submenus

    There are a few basic ways to edit parameters, select sensors, and perform other activities in the AreaRAE Plus/Pro. The actions performed by pressing keys always match 1-to-1 with the boxes along the bottom of the display and the three keys. Some parameters are edited by scrolling and selecting individual items (black bars behind white text act as highlighters).
  • Page 39: Measurement

    AreaRAE Plus & AreaRAE Pro User’s Guide 12.3.2 Measurement The submenus for Measurement include Sensor On/Off, Change Measurement Gas, and VOC and Gamma (if equipped) Measurement Units. Sensor On/Off You can turn sensors on or off via this submenu. An “X” in a box to the left of a sensor’s name indicates it is turned on.
  • Page 40 AreaRAE Plus & AreaRAE Pro User’s Guide Change Meas. Gas The AreaRAE Plus/Pro has extensive onboard gas libraries for combustible gases and VOCs that you can use to configure your AreaRAE Plus/Pro to automatically apply the appropriate correction factors and produce readings in the units of the desired combustible gas or VOC.
  • Page 41 AreaRAE Plus & AreaRAE Pro User’s Guide Depending on the installed sensors, standard available measurement units include: Abbreviation Unit Sensor Type ppm,ppb parts per million, parts per billion PID for VOC mg/m3, ug/m3 milligrams per cubic meter, micrograms per cubic...
  • Page 42: Alarms

    STEL for a gamma radiation sensor), then that sensor does not appear in the list. Alarm Mode You can program the AreaRAE Plus/Pro so that there are two ways to shut off an alarm: Auto Reset When the alarm condition is no longer present, the alarm stops automatically.
  • Page 43: Datalog

    Site ID, User ID, and other parameters. The AreaRAE Plus/Pro memory is sufficient to record six months’ worth of data for 12 sensors and GPS at one-minute intervals, 24/7. All data are retained (even after the unit is turned off) in non-volatile memory so that they can be downloaded at a later time to a PC.
  • Page 44 AreaRAE Plus & AreaRAE Pro User’s Guide Note: Turning a sensor off in the list does not change or erase its settings. Data Selection Data Selection allows you to select which types of data are stored and made available when you download your datalog to a computer via ProRAE Studio II (version 1.04 or higher) software.
  • Page 45 [Y/+] from that screen. Memory Full Action When the internal datalog memory is full, the AreaRAE Plus/Pro can either stop collecting data (Stop When Full) or go back to the beginning and overwrite the data from the first entry, second entry, etc.
  • Page 46: Wireless

    For a GPS-equipped AreaRAE Plus/Pro to work properly, it must have a direct line of sight to a satellite, meaning it will not work well (if at all) indoors. Although radio signals from navigation satellites can pass through clouds, glass, plastic and other lightweight materials, satellite navigation receivers do not work underground or in other enclosed spaces.
  • Page 47 AreaRAE Plus & AreaRAE Pro User’s Guide Mesh The AreaRAE Plus/Pro’s secondary Mesh radio is designed to work in a RAE Systems wireless mesh radio network. This type of flexible, robust wireless network provides reliable, low-cost operation and supports point-to-point and point-to-multi-point networking with ProRAE Guardian monitoring software.
  • Page 48 AreaRAE Plus & AreaRAE Pro User’s Guide Channel The AreaRAE Plus/Pro and any other devices that you want to interconnect wirelessly must be operating on the same channel. 1. Press [N/-] to step through the channel numbers from 1 through 10.
  • Page 49: Ism

    12.3.6 ISM The AreaRAE Plus/Pro and any other devices that you want to interconnect wirelessly through ISM must have the same Network ID (1 to 4095, but do not use 255), as well as a unique Unit ID (1 through 64).
  • Page 50: Wifi

    3. Press [Y/+] to select. 4. Press [Y/+] to “Save.” You can also press [N/-] to undo. In order to communicate via WiFi, you must configure WiFi settings for the AreaRAE Plus/Pro to match your router by using ProRAE Studio II: 1.
  • Page 51 AreaRAE Plus & AreaRAE Pro User’s Guide 10. It is recommended that you select “Use DHCP” to dynamically set up the correct settings. If you must use a Static IP Address (many corporate enterprises require it), check with your I.T.
  • Page 52: Monitor

    [Y/+] to save the change or [N/-] to undo the change and exit to the next submenu selection. Pump Speed The AreaRAE Plus/Pro’s pump can operate at two speeds, high and low. It is recommended that you run the pump at high speed. 1. Press [Y/+] to see the current, selected setting.
  • Page 53 Fast Startup reduces the amount of time between when the instrument is turned on and is ready for use. It skips showing you many settings and is best suited to environments where the AreaRAE Plus/Pro is turned on and off very often during a given day. If Fast Startup is not selected, then when the instrument starts, it shows you details of each sensor, including calibration information, high and low alarm settings, etc.
  • Page 54 These features use passwords to control access. Power Down Lock: Requires that you enter the system password to power down the AreaRAE Plus/Pro. Note: This feature is disabled by default, and is configurable via ProRAE Studio II and via the AreaRAE Plus/Pro’s menu.
  • Page 55: Calibration

    Multi Sensor Span Depending on the configuration of your AreaRAE Plus/Pro and the span gas you have, you can perform a Span calibration simultaneously on multiple sensors. The selected sensors are shown on the screen, along with the concentration settings for their Span gas.
  • Page 56 AreaRAE Plus & AreaRAE Pro User’s Guide Single Sensor Zero This allows you to perform zero (fresh air) calibration on individual sensors. Even though most toxic gas sensors can be zeroed in fresh air, some sensors such as a parts-per-billion PID sensor for volatile organic compounds (VOCs) should not be zeroed in fresh air.
  • Page 57 AreaRAE Plus & AreaRAE Pro User’s Guide Single Sensor Span Instead of performing a span calibration on multiple sensors simultaneously, you can select a single sensor and perform a span calibration. Note: If a calibration icon (bottle with bottom portion filled in) is shown next to any of the sensors, it means that the sensor is due for a full calibration.
  • Page 58 Gamma reading change in the display. Multi Sensor Bump Depending on the configuration of your AreaRAE Plus/Pro and the span gas you have, you can perform a bump test simultaneously on multiple sensors.
  • Page 59 AreaRAE Plus & AreaRAE Pro User’s Guide Single Sensor Bump This menu allows a bump test to be performed on an individual sensor of your choice. Note: If a bump test icon (bottle with bottom portion not filled in) is shown next to any of the sensors, it means that the sensor is due for a bump test.
  • Page 60 Change Cal. Gas You can change the calibration gas for the AreaRAE Plus/Pro’s PID and LEL sensors. Select from a custom list that you create (My List), the last ten gases used, the built-in gas library for your PID lamp, and user-defined custom gases.
  • Page 61 AreaRAE Plus & AreaRAE Pro User’s Guide Change Span Value You can individually set the span gas concentration for each sensor. This concentration setting will also be used for a bump test. The units of measure (ppm, %LEL, etc.) are shown on the display.
  • Page 62: Lel Calibration Procedure

    2. Press [N/-] until “LEL Sensor” is highlighted. 3. Press [Y/+] to select “LEL Sensor.” 4. Screw one end of a “T” using Teflon tubing to the AreaRAE Plus/Pro filter on the inlet. (You can use RAE Systems P/N: W01-3003-000).
  • Page 63: User Modes

    5. Click “Detect the instruments automatically” (the magnifying glass icon with the letter “A” in it). After a few seconds, the AreaRAE Plus/Pro is found and it is shown, along with its serial number: 6. Click on the icon to highlight it, and then click “Select.”.
  • Page 64 AreaRAE Plus & AreaRAE Pro User’s Guide In the menu that now appears on the left side, click “Policy Enforcement.” It is highlighted, and the Policy Enforcement pane is shown: For “Must Calibrate” and “Must Bump,” you have the options of no enforcement or enforcement (including “Can’t Bypass,”...
  • Page 65: Deactivating Policy Enforcement

    14.2 Deactivating Policy Enforcement If the AreaRAE Plus/Pro screen displays the message that it must be bump tested or calibrated, and if the option to bypass bump testing or calibration is not available, you should shut off the instrument and follow the procedure outlined here if you want to change the Policy Enforcement settings: 1.
  • Page 66 17. When you see this confirmation. Click “Yes.” Uploading will take a few seconds, and this progress bar is shown: 18. When the upload is done, exit ProRAE Studio II. 19. Press [Y/+] on the AreaRAE Plus/Pro to exit Communication Mode.
  • Page 67: Calibration And Testing

     The AreaRAE Plus/Pro multi-gas detector must be calibrated if it does not pass a bump test when a new sensor is installed, after sensor maintenance has been performed, or at least once every 180 days, depending on use and sensor exposure to poisons and contaminants.
  • Page 68 AreaRAE Plus & AreaRAE Pro User’s Guide 3. Connect the AreaRAE Plus/Pro to the calibration gas. Turn on the gas to initiate flow. 4. Press [Y/+] to start the bump test. While the bump test is being performed, the readings for each sensor are shown.
  • Page 69: Testing The Gamma Radiation Sensor

    The gamma radiation sensor does not require user calibration. To check whether the sensor is operational, place a gamma check-source on the upper half of the rear of the AreaRAE Plus/Pro equipped with a gamma sensor. The reading should increase.
  • Page 70: Span Calibration

    15.4 Three-Point Calibration For Enhanced Linearity With Extended- Range And ppb PID Sensors For better linearity at higher concentrations when an AreaRAE Plus/Pro is equipped with a PID sensor, a 3-point calibration can be performed. IMPORTANT! Three-point calibration is disabled by default, but can be enabled using ProRAE Studio II Instrument Configuration and Data Management software on AreaRAE Plus/Pro instruments with 10.6eV PID...
  • Page 71 AreaRAE Plus & AreaRAE Pro User’s Guide 15.4.1 VOC Zero Calibration Procedure For Enhanced Linearity With Extended- Range And ppb PID Sensors You will need a VOC Zeroing Tube Adapter (P/N: 025-3002-000) and a VOC Zeroing Tube (P/N: 025- 2000-010).
  • Page 72: Enabling 3-Point Calibration Via Prorae Studio Ii

    Best Demand Flow Using A T-Tube Using Teflon tubing, attach one end of a “T” to the external filter on the AreaRAE Plus/Pro inlet. (You can use RAE Systems P/N: W01-3003-000). Calibrating Without A T-Tube Use Teflon tubing to connect the calibration gas cylinder’s regulator to the external filter on the AreaRAE Plus/Pro...
  • Page 73: Multi-Sensor Span Calibration

    Teflon tubing must be used to test or calibrate the PID sensor. Follow the steps described here to perform a multi-sensor span calibration: 1. Attach the “T” tube and connect gas to the AreaRAE Plus/Pro. 2. Start the flow of gas and then either press [Y/+] to begin calibration or wait for calibration to start automatically once the sensor “senses”...
  • Page 74: Single-Sensor Span Calibration

    AreaRAE Plus & AreaRAE Pro User’s Guide 15.4.4 Single-Sensor Span Calibration To perform span calibration of an individual sensor, follow these steps: 1. At the Calibration Menu, select “Single Sensor Span.” 2. Select a sensor from the list. 3. Connect the “T” tube and connect it to a source of calibration gas.
  • Page 75: Datalog Transfer, Monitor Configuration, And Firmware Upgrades Via Computer

    Datalogs can be downloaded from the AreaRAE Plus/Pro to a computer, and firmware updates can be uploaded to the AreaRAE Plus/Pro via the USB port on the side. Use the included USB cable to connect the AreaRAE Plus/Pro to a computer running ProRAE Studio II.
  • Page 76: Maintenance

    17.1 Removing/Installing The Rubber Boot In order to open the AreaRAE Plus/Pro, it is necessary to remove the belt clip and the rubber boot. Note that there are two hex screws on the bottom rear side that secure the boot.
  • Page 77: Removing/Cleaning/Replacing Sensor Modules

    17.3 Removing/Cleaning/Replacing Sensor Modules WARNING! Do not replace sensors in hazardous locations. All sensors are located inside the sensor compartment in the upper half of the AreaRAE Plus/Pro. They are accessed by removing the cover that is held on by four screws.
  • Page 78: Cleaning Or Replacing The Pid

    7R+ sensors 7R+ sensors Note: The AreaRAE Plus/Pro does not allow duplicate sensors (that is, two or more of the same kind, including, for example, a 4R+ PID and a 7R+ PID) to operate simultaneously. Therefore, if duplicate sensors are inserted in the slots, when the instrument is turned on, it automatically senses the redundancy and only allows operation of one of the sensors, selecting the sensor in the location with the lowest number.
  • Page 79: Cleaning Or Replacing The 4R+ Pid

    AreaRAE Plus & AreaRAE Pro User’s Guide 17.4.1 Cleaning Or Replacing The 4R+ PID 1. Gently lift out the PID module with your fingers. 2. If the module requires replacement (because the lamp does not illuminate, or the module has been used past its expiration date), place a new module into the slot, being careful to match the indexing keys.
  • Page 80 10. Reassemble the sensor module by placing the sensor electrode panel back in place and firmly pressing the cap back onto the top. 11. Place the sensor module back into the AreaRAE Plus/Pro. Make sure the index points are aligned (it can only go in one way).
  • Page 81: Cleaning Or Replacing The 7R+ Pid

    AreaRAE Plus & AreaRAE Pro User’s Guide 17.4.2 Cleaning Or Replacing The 7R+ PID Note: Always calibrate the AreaRAE Plus/Pro after replacing the sensor module. 1. Gently lift out the PID module from the instrument with your fingers. 2. If the module requires replacement (because the lamp does not illuminate, or the module has been used past its expiration date), place a new module into the slot, being careful to match the indexing keys.
  • Page 82 AreaRAE Plus & AreaRAE Pro User’s Guide 4. Place the tip of a flat-blade screwdriver in the slot and gently pry up on the cover, using the tool for leverage. 5. Once the cover is loose, remove the screwdriver. 6. Lift the lid off, exposing the sensor electrode panel.
  • Page 83 AreaRAE Plus & AreaRAE Pro User’s Guide 7. Lift out the sensor electrode panel. The PID lamp’s window is now visible. Sensor Electrode Panel PID lamp window 8. Use the 7R+ PID Lamp Removal Tool (P/N: C04-2026-000) to remove the lamp. With the tool’s collar retracted (a), press down around the top of the lamp (b).
  • Page 84 AreaRAE Plus & AreaRAE Pro User’s Guide 9. Gently lift the PID lamp out of the sensor module by pulling up. Cleaning The PID Electrode Panel Place the PID electrode panel into isopropanol. It is highly recommended that an ultrasound bath to be used to clean it for at least 15 minutes.
  • Page 85 Bottom is larger than top Sensor Electrode Panel Sensor Electrode Panel fits here PID Lamp Window Sensor Module with cover removed 5. Replace the Lamp Housing Cap. Note: Always fully calibrate the AreaRAE Plus/Pro after replacing the sensor module and/or lamp.
  • Page 86: Replacing The Sensor Compartment Cover

    4. Tighten the four screws. Note: Do not overtighten. 17.6 Battery Removal/Replacement The battery is located in a bay in the lower half of the AreaRAE Plus/Pro’s back. Changing the AreaRAE Plus/Pro battery pack requires a Philips screwdriver. To replace the AreaRAE Plus/Pro battery: 1.
  • Page 87 AreaRAE Plus & AreaRAE Pro User’s Guide 5. Use your fingers to lift the battery out (there are indents at each end): 6. Slide a new battery into place. 7. Tighten the four screws. WARNING To reduce the risk of ignition of hazardous atmospheres, recharge, remove or replace the battery only in an area known to be non-hazardous! Do not mix old and new batteries or batteries from different manufacturers.
  • Page 88: Alkaline Battery Pack

    It accepts five D-cell alkaline batteries (use only Duracell MN1300). To replace the alkaline adapter’s batteries: 1. Remove the four screws holding the adapter. 2. Lift the alkaline battery adapter from the rear of the AreaRAE Plus/Pro. 3. Unscrew the two Philips screws.
  • Page 89 AreaRAE Plus & AreaRAE Pro User’s Guide 4. Tilt up the cover of the battery compartment and remove it. 5. The five locations for batteries have hook-and-loop fabric strips across them. Unfasten them.
  • Page 90 AreaRAE Plus & AreaRAE Pro User’s Guide 6. Insert five fresh D-cell alkaline batteries as indicated by the polarity (+/-) markings. 7. Attach the hook-and-loop fabric to secure the batteries in place.
  • Page 91 AreaRAE Plus & AreaRAE Pro User’s Guide 8. Replace the cover by tilting it so that the two tabs match the slots in the instrument and then lowering it into place. 9. Replace the two Philips screws. 10. Slide a new battery into place.
  • Page 92: Raemet Meteorological Sensor (Optional)

    If your AreaRAE Plus/Pro is equipped with a RAEMet meteorological sensor (P/N: C04-0970-000), it is typically removed for storage and must be attached before using it. 1. If the AreaRAE Plus/Pro is on, turn it off. (Never attach or remove the RAEMet without first turning off the instrument’s power.) Lift up the weather-tight rubber cover, located at the end of the handle, to expose the RAEMet receptacle.
  • Page 93: Antenna Installation

    AreaRAE Plus & AreaRAE Pro User’s Guide 17.9 Antenna Installation Attach the antenna by opening the compartment, aligning the antenna, and turning the base of the antenna until it is snug. IMPORTANT! When the antenna is not attached to the instrument, make sure the cover is securely closed to keep...
  • Page 94: Replacing The Pump

    AreaRAE Plus & AreaRAE Pro User’s Guide 17.10 Replacing The Pump If your AreaRAE Plus/Pro’s pump requires replacement, follow these steps. IMPORTANT! Turn off the instrument and remove the battery before proceeding. IMPORTANT! Remove the external filter before proceeding. 1. Remove the sensor compartment cover.
  • Page 95 AreaRAE Plus & AreaRAE Pro User’s Guide 7. Press a new pump assembly (P/N: W01-3002-000) into place, making sure that both the inlet and outlet from the pump go through the O-rings into the two holes. 9. Insert and tighten the two screws that attach the bracket to the housing.
  • Page 96: Alarms Overview

    AreaRAE Plus/Pro user and a remote safety officer (if wireless is enabled) of the alarm condition. In addition to gas and radiation alarms, other alarms are available.
  • Page 97: Diagnostic Mode

    (ppm) or other units of measure. 19.1 Enter Diagnostic Mode 1. With the instrument turned off, press and hold [Y/+] and [MODE] until the AreaRAE Plus/Pro starts up. 2. After startup, enter the password when prompted (default is “0000”) and press [MODE].
  • Page 98: Entering Diagnostic Mode To Set The Pump Stall Threshold

    AreaRAE Plus & AreaRAE Pro User’s Guide If it is necessary to set the pump stall threshold, you must enter Diagnostic Mode. Also, regardless of which method is used, when you are done setting thresholds, exit Diagnostic Mode and test the instrument before actual use.
  • Page 99: Setting Pump Stall Threshold Values - Dynamic Method

    AreaRAE Plus & AreaRAE Pro User’s Guide 19.4.3 Setting Pump Stall Threshold Values – Dynamic Method When the Dynamic pump stall threshold values are shown, you can perform calibration to set the pump stall values dynamically. Press [MODE] to begin calibration. This screen is shown, indicating that it is ready: Press [MODE] to begin calibration.
  • Page 100 AreaRAE Plus & AreaRAE Pro User’s Guide Once the countdown is finished, this message is displayed: Hold your finger over the inlet, and allow the countdown to proceed. Press [Y/+] anytime to abort and return to the previous screen. When the countdown is finished, the main Dynamic pump stall screen is shown.
  • Page 101: Setting Pump Stall Threshold Values - Static Method

    AreaRAE Plus & AreaRAE Pro User’s Guide Important! When you are done setting thresholds, exit Diagnostic Mode and test the instrument before actual use. Setting Pump Stall Threshold Values – Static Method 19.4.4 Use the following values for reference when using the Static method to adjust the pump stall threshold...
  • Page 102 Important! When you are done setting thresholds, exit Diagnostic Mode and test the instrument before actual use. 19.5 Exit Diagnostic Mode Hold [MODE] until the AreaRAE Plus/Pro shuts off. When you start it up again, it is in normal operating mode.
  • Page 103: Alarm Signal Summary

    AreaRAE Plus & AreaRAE Pro User’s Guide 19.6 Alarm Signal Summary 19.6.1 Hygiene Mode Alarm Type Buzzer & LED Display Reading Backlight Priority “Lamp” at PID location Blinking Fail 3 beeps/sec Fail Highest “Off” at LEL location reading Pump 3 beeps/sec...
  • Page 104: General Alarms

    AreaRAE Plus & AreaRAE Pro User’s Guide 19.6.2 General Alarms Message Condition Alarm Indications Gas exceeds “High Alarm” limit HIGH 3 beeps/flashes per second Gas exceeds sensor’s measurement range 3 beeps/flashes per second Gas exceeds electronic circuit’s maximum 3 beeps/flashes per second range Gas exceeds “Low Alarm”...
  • Page 105: Troubleshooting

    AreaRAE Plus & AreaRAE Pro User’s Guide 20 Troubleshooting Problem Possible Reasons & Solutions Cannot turn on power after Reasons: Defective charging circuit. Defective battery. charging the battery Solutions: Replace battery or charger. Try charging battery again. Lost password Solutions:...
  • Page 106: Specifications

    AreaRAE Plus & AreaRAE Pro User’s Guide 21 Specifications 12.6″ x 12.4″ x 6.3″ (322 mm x 315 mm x 160 mm) with boot Dimensions 13.67 lbs (6.3 kg) Weight 7 total; see Sensor list on this page Gas Sensor Slots...
  • Page 107 • Two years on non-consumable components and catalytic LEL, CO, H Warranty and O sensors • Six months for 9.8eV lamp PID sensor • One year on all other sensors, battery, and other consumable parts * Optional sensors. Gamma sensor only available on AreaRAE Plus/Pro. Specifications are subject to change.
  • Page 108 AreaRAE Plus & AreaRAE Pro User’s Guide Sensor Specifications Radiation Sensor Range Resolution Gamma 0 to 20,000 µRem/h 1 µRem/h PID Sensors for VOC Range Resolution 4R+; 10.6eV* ppb 0 to 2,000 ppm 10 ppb 4R+ 9.8 eV 0 to 2,000 ppm 0.1 ppm...
  • Page 109 Toluene Turpentine Note: Values in bold type are confirmed with RAE Systems by Honeywell instruments. Others, shown in italic, are calculated from diffusion models. * These figures are for guidance only and are rounded to the nearest 5%. For the most accurate measurements, the instrument should be calibrated with the gas under investigation.
  • Page 110 AreaRAE Plus & AreaRAE Pro User’s Guide Year Of Manufacture To identify the year of manufacture, refer to the serial number of the instrument. The second to last digit in the serial number indicates the year of manufacture. For example, “M”...
  • Page 111 AreaRAE Plus & AreaRAE Pro User’s Guide Controlled Part of Manual WARNINGS Read Before Operating This manual must be carefully read by all individuals who have or will have the responsibility of using, maintaining, or servicing this product. The product will perform as designed only if it is used, maintained, and serviced in accordance with the manufacturer’s instructions.
  • Page 112 AreaRAE Plus & AreaRAE Pro User’s Guide CAUTION! TheAreaRAE, PGM-65XX, shall only be charged using a charger specifically supplied for use with the unit with a maximum output voltage of 17V. Use of non-RAE Systems components will void the warranty and can compromise the safe performance of this product.
  • Page 113 AreaRAE Plus & AreaRAE Pro User’s Guide Instruction For Safe Use WARNING: Read and understand instruction manual before operation or servicing. AVERTISSEMENT: Lisez et comprenez le manual d’instructions avant d’utiliser ou d'effectuer l'entretien. WARNIING: Substitution of components may impact safety.
  • Page 114 AreaRAE Plus & AreaRAE Pro User’s Guide Year of manufacture To identify the year and month of manufacture, refer to the two digit marking placed adjacent to the serial number on the instrument label according to the following table: Year...
  • Page 115 AreaRAE Plus & AreaRAE Pro User’s Guide Alarm Signals The instrument is equipped with audible, visible, and vibration alarms. During its normal operation, the PGM-65XX compares gas concentrations to the programmed alarm limits for Low, High, TWA and STEL alarms. If the concentration exceeds any of the preset limits, the loud buzzer, and red flashing LEDs are activated immediately to warn of the alarm condition.
  • Page 116 (combinations of light and buzzer alarm indications). Changing Alarm Mode You can program the AreaRAE Plus/Pro so that there are two ways to shut off an alarm: When the alarm condition is no longer present, the alarm stops automatically.
  • Page 117 AreaRAE Plus & AreaRAE Pro User’s Guide Bump Testing A bump test can be performed on an individual sensor (Single Sensor Bump) or a group of sensors (Multi Sensor Bump) combined into Multi Cal. Select. The same gas is used for a bump test as for calibration.
  • Page 118 AreaRAE Plus & AreaRAE Pro User’s Guide 6. Press “OK” to proceed to the PID sensor test. Turn on the gas and press Start ([Y/+] button). While the bump test is being performed, PID sensor readings are shown. Once the bump test completes, pass/fail test results and readings are shown for the PID sensor.
  • Page 119 AreaRAE Plus & AreaRAE Pro User’s Guide Multi-Sensor Span Calibration This lets you perform a span calibration on multiple sensors simultaneously. It requires using the appropriate span gas and that the concentration labeled on the gas cylinder matches the concentration programmed in the PGM-65XX.
  • Page 120 AreaRAE Plus & AreaRAE Pro User’s Guide 6. Press [Y/+] to start calibrating. You can abort the calibration at any time during the countdown by pressing [N/-]. After a timer countdown, the span calibration is done. The LCD will display whether the calibration was successful and the reading for that calibration gas.
  • Page 121 AreaRAE Plus & AreaRAE Pro User’s Guide Troubleshooting Problem Possible Reasons & Solutions Cannot turn on power after Reasons: Defective charging circuit. Defective battery. charging the battery Solutions: Replace battery or charger. Try charging battery again. Lost password Solutions: Call Technical Support at +1 408-952-8461...
  • Page 122: Technical Support

    AreaRAE Plus & AreaRAE Pro User’s Guide 22 Technical Support To contact RAE Systems Technical Support Team: Monday through Friday, 7:00AM to 5:00PM Pacific (US) Time Phone (toll-free): +1 888-723-4800 Phone: +1 408-952-8461 E-mail: RAE-tech@honeywell.com Web Site: www.raesystems.com, www.honeywellanalytics.com Outside the Americas: E-Mail: HAexpert@honeywell.com...
  • Page 123: Rae Systems By Honeywell Contacts

    AreaRAE Plus & AreaRAE Pro User’s Guide RAE Systems by Honeywell Contacts RAE Systems by Honeywell World Headquarters 3775 N. First St. San Jose, CA 95134-1708 USA Phone: +1 408.952.8200 Fax: +1 408.952.8480 WORLDWIDE SALES OFFICES USA/Canada: 1.877.723.2878 Europe: +800.333.222.44/+41.44.943.4380 Middle East: +971.4.450.5852...
  • Page 124 RAE Systems by Honeywell 3775 N. First St. San Jose, CA 95134-1708 USA Phone: 408.952.8200 Fax: 408.952.8480 E-mail (technical support): RAE-tech@honeywell.com Web Site: www.raesystems.com WORLDWIDE SALES OFFICES USA/Canada 1.877.723.2878 Europe +800.333.222.44/+41.44.943.4380 Middle East +971.4.450.5852 China +86.10.5885.8788-3000 Asia Pacific +852.2669.0828 Rev A...

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