Yamaha 2012 TMAX XP500A Service Manual page 95

1. Front brake hose (hydraulic unit to front
brake hose joint)
2. Lead holder
3. Cap bolt cover
4. Front brake master cylinder
5. Right handlebar switch
6. Front brake hose (front brake master cylin-
der to hydraulic unit)
7. Right handlebar switch lead
8. Left handlebar switch lead
9. Left handlebar switch
10.Rear brake master cylinder
11.Rear brake hose (rear brake master cylin-
der to hydraulic unit)
12.Throttle cable
13.Throttle body
14.Horn lead
15.Brake hose bracket
A. Route the brake hose so that the opening
faces outside of the vehicle.
B. Adjust the free play of the accelerator grip
so that the free play is 3 to 5 mm (0.12 to
0.20 in) when measured at the outer cir-
cumference of the rim.
C. Tighten the union bolt, pushing the brake
pipe against the guide wire.
D. Apply grease to the cable end and tube
guide when installing the throttle cable.
Apply a pea-sized amount (approx. 0.2 g
(0.007 oz)) of grease to the cable end.
E. Adjust the free play of the throttle grip.
After tightening the nuts, make sure to
cover with rubber cover.
F. When installing the throttle cable to the
vehicle, route the cables on the pull side
and return side carefully, so that the cables
do not get twisted or return by itself.
G. Face the opening of the lead holder to the
bottom of the vehicle.
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CABLE ROUTING