Checking The Oil Cooler; Installing The Oil Cooler - Yamaha 2012 TMAX XP500A Service Manual

EAS26420

CHECKING THE OIL COOLER

1. Check:
• Oil cooler
Cracks/damage → Replace.
2. Check:
• Oil cooler inlet hose
• Oil cooler outlet hose
Cracks/damage/wear → Replace.
EAS26430

INSTALLING THE OIL COOLER

1. Clean:
• Mating surfaces of the oil cooler and the
crankcase
(with a cloth dampened with lacquer thin-
ner)
2. Install:
• O-ring
New
• Oil cooler "1"
• Oil filter cartridge union bolt "2"
Oil filter cartridge union bolt
63 Nm (6.3 m·kgf, 46 ft·lbf)
TIP
• Make sure that the O-ring is positioned prop-
erly.
• Align the projection "a" on the oil cooler with
the slot "b" in the crankcase.
3. Install:
• Oil filter cartridge
Oil filter wrench
90890-01469
YM-01469
Oil filter cartridge
17 Nm (1.7 m·kgf, 12 ft·lbf)
Refer to "CHANGING THE ENGINE OIL"
on page 3-26.
4. Fill:
• Cooling system
(with the specified amount of the recom-
mended coolant)
Refer to "CHANGING THE COOLANT" on
page 3-30.
• Crankcase
(with the specified amount of the recom-
mended engine oil)
Refer to "CHANGING THE ENGINE OIL"
on page 3-26.
5. Check:
• Cooling system
Leaks → Repair or replace any faulty
part.
Refer to "INSTALLING THE RADIATOR"
on page 6-3.
6. Measure:
• Radiator cap opening pressure
Below the specified pressure → Replace
the radiator cap.
Refer to "CHECKING THE RADIATOR" on
page 6-3.
6-6
OIL COOLER